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OBJECTIVES:
After studying Chapter 53, the reader should
be able to:
• List five input sensors.
• List four devices controlled by the computer
(output devices).
binary
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KEY TERMS:
high-side drivers (HSD)
input conditioning
output drivers
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KEY TERMS:
power train control module (PCM) • programmable read-
only memory (PROM)
Figure 53–1
All computer systems perform four basic functions: input, processing, storage, and output.
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Input First, the computer receives a voltage signal (input) from an
input device. The device can be as simple as a button or a switch on
an instrument panel, or a sensor on an automotive engine.
Vehicles use mechanical, electrical, and magnetic sensors to
measure factors such as speed, engine RPM, air pressure, oxygen
content of exhaust gas, airflow, and engine coolant temperature.
Figure 53–2
A potentiometer uses a
movable contact to vary
resistance and send an
analog voltage to the
PCM.
Both RAM and KAM have the disadvantage of losing their memory
when disconnected from their power source. One example of RAM and
KAM is the loss of station settings in a programmable radio. Since all the
settings are stored in RAM, they have to be reset when the battery is
reconnected. Trouble codes are commonly stored in RAM and can be
erased by disconnecting the battery.
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Nonvolatile RAM memory can retain its information even when the
battery is disconnected. One use for this type of RAM is the storage
of odometer information in an electronic speedometer.
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Output After the computer has processed the input signals, it sends
voltage signals or commands to other devices in the system, such as
system actuators.
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Most outputs work electrically in one of three ways:
Switched Pulse width modulated Digital
A switched output is either on or off. In many circuits, the PCM
uses a relay to switch a device on or off. By using a relay circuit as
shown here, the PCM provides the output control to the relay, which
in turn provides the output control to the device.
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Low-Side Drivers Often abbreviated LSD, low-side drivers are
transistors that complete the ground path in the circuit. Ignition voltage is
supplied to the relay as well as battery voltage.
The computer output is connected to the ground side of the relay coil. The
computer energizes the fuel pump relay by turning the transistor on and
completing the ground path for the relay coil. A relatively low current
flows through the relay coil and transistor that is inside the computer. This
causes the relay to switch and provides the fuel pump with battery voltage.
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Figure 53–5 A typical low-side driver (LSD) which uses a control module to control the ground
side of the relay coil.
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High-Side Drivers Abbreviated HSD, high-side drivers control the power side of the circuit. When
the transistor is switched on, voltage is applied to the device. A ground has been provided to the
device so when the high-side driver switches the device will be energized.
In some applications, high-side drivers are used instead of low-side drivers to provide better circuit
protection. GM has used a high-side driver to control the fuel pump relay instead of a low-side driver.
In the event of an accident, should the circuit to the fuel pump relay become grounded, a high-side
driver would cause a short circuit, which would cause the fuel pump relay to de-energize.
High-side drivers inside modules can detect faults such as a lack of continuity when the circuit is not
energized. See 53–6.
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Figure 53–6 A typical module-controlled high-side driver (HSD) where the module itself
supplies the electrical power to the device. The logic circuit inside the module can detect circuit
faults including continuity of the circuit and if there is a short-to-ground in the circuit being
controlled.
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Pulse Width Modulation A method of controlling an output using
a digital signal is called Pulse width modulation (PWM). Instead of
just on or off, the computer can control output devices more
precisely by using pulse width modulation.
Varying length of time the signal is on can vary the on-and-off time
of an output. The ratio of on-time relative to the period of the cycle
is referred to as duty cycle.
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Figure 53–7 Both the top and bottom pattern have the same frequency. However, the amount of
on-time varies. Duty cycle is the percentage of the time during a cycle that the signal is turned on.
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An example is the cooling fan speed control. The speed of the fan is
controlled by varying amount of on-time battery voltage is applied.
100% duty cycle—the fan runs at full speed
75% duty cycle—the fan runs at 3⁄4 speed
50% duty cycle—the fan runs at 1⁄2 speed
25% duty cycle—the fan runs at 1⁄4 speed
Continued
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Parts of a Computer The software consists of the programs and
logic functions stored in the computer’s circuitry. The hardware is
the mechanical and electronic parts of a computer.
Central Processing Unit (CPU) The microprocessor is the central
processing unit (CPU) of a computer. Since it performs essential
mathematical operations and logic decisions the CPU can be
considered the heart of a computer.
Computer Memory Other IC devices store the computer operating
program, system sensor input data, and system actuator output data,
information that is necessary for CPU operation.
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Computer Programs By operating a vehicle on a dynamometer and
manually adjusting the variable factors such as speed, load, and
spark timing, it is possible to determine the optimum output settings
for the best driveability, economy, and emission control. This is
called engine mapping.
Figure 53–9 Typical ignition timing map developed from testing and used by the vehicle
computer to provide the optimum ignition timing for all engine speeds and load combinations.
Figure 53–10
The calibration module on many Ford
computers contains a system PROM.
Figure 53–11
The clock generator produces a series of
pulses that are used by the
microprocessor and other components to
stay in step with each other at a steady
rate.
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Computer Speeds Some computers are faster than others. The
speed at which a computer operates is specified by cycle time, or
clock speed, required to perform certain measurements. This value
is measured in megahertz (4.7 MHz, 8.0 MHz, 15 MHz, etc.).
Continued
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Control Module Locations The onboard automotive computer has
many names. It may be called an electronic control unit (ECU),
electronic control module (ECM), electronic control assembly
(ECA), or a controller, depending on the manufacturer and the
computer application. The SAE bulletin J-1930 standardizes the name
as a power train control module (PCM).
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ECT (engine coolant temperature) sensor This sensor
measures the temperature of the engine coolant needed by the
computer to determine the amount of fuel and spark advance.
This is a major sensor, especially when the engine is cold and
when the engine is first started.
O2S (oxygen sensor) This sensor measures the oxygen in the
exhaust stream. These sensors are used for fuel control and to
check other sensors and systems.
TP (throttle position) sensor This sensor measures the
throttle opening and is used by the computer to control fuel
delivery as well as spark advance and the shift points of the
automotive transmission/transaxle.
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VS (vehicle speed) sensor This sensor measures the vehicle
speed using a sensor located at the output of the
transmission/transaxle or by monitoring sensors at the wheel
speed sensors.
Knock sensor The voltage signal from the knock sensor (KS) is
sent to the PCM. The PCM retards the ignition timing until the
knocking stops.
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Serial Data Data transmitted by a series of rapidly changing
voltage signals pulsed from low to high or from high to low is
called serial data.
Most modules are connected together in a network because of the
following advantages:
A decreased number of wires is needed, thereby saving
weight, cost, as well as helping with installation at the factory,
and decreased complexity, making servicing easier.
Common sensor data can be shared with those modules that
may need the information, such as vehicle speed, outside air
temperature, and engine coolant temperature.
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Multiplexing Sending multiple signals at the same time over a
signal wire and separating the signals at the receiving end is called
multiplexing.
By connecting computers
together on a communications
network, they can share
information back and forth.
This intercommunication of
computers or processors is
referred to as a network.
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Multiplexing has a number of advantages, including:
The elimination of redundant sensors and dedicated wiring for
these multiple sensors.
The reduction of the number of wires, connectors, and circuits.
Addition of more features and option content to new vehicles.
Weight reduction, increasing fuel economy.
Allows features to be changed with software upgrades instead
of component replacement.
Some GM vehicles use two or more splice packs to tie the modules
together and a serial data line connects one splice pack to the others.
In most applications the bar used in a splice pack can be removed.
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SAE COMMUNICATION CLASSIFICATIONS
The Society of Automotive Engineers (SAE) standards include
three categories of in-vehicle network communications, including:
Class A Low-speed networks (less than 10,000 bits per second [10
kbs]) are generally used for trip computers, entertainment, and other
convenience features. Most low-speed Class A communication
functions are performed using the following:
UART standard (Universal Asynchronous Receive/Transmit)
used by GM (8192 bps).
CCD (Chrysler Collision Detection) by Chrysler (7812.5 bps).
NOTE: The “collision” in CCD-type bus communication refers to the
program that avoids conflicts of information exchange within the bus, and
does not refer to airbags or other accident-related circuits of the vehicle.
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Chrysler SCI (Serial Communications Interface) is used
tocommunicate between the engine controller and a scan tool
(62.5 kbps).
ACP (Audio Control Protocol) is used for remote control of
entertainment equipment (twisted pairs) on Ford vehicles.
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Class B Medium-speed networks (10,000 to 125,000 bits per
second [10 to 125 kbs]) are generally used for information transfer
among modules, such as instrument clusters, temperature sensor
data, and other general uses.
General Motors GMLAN; both low-and medium-speed and
Class 2, which uses 0-to 7-volt pulses with an available pulse
width. Meets SAE 1850 variable pulse width (VPW).
Chrysler Programmable Communication Interface (PCI). Meets
SAE standard J-1850 pulse width modulated (PWM).
Ford Standard Corporate Protocol (SCP). Meets SAE
standardJ-1850 pulse width modulated (PWM).
Continued
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Class C
High-speed networks
(125,000+ bits per second)
are generally used for real-
time power train and
vehicle dynamic control.
Figure 53–17
A typical bus system showing
module CAN communications
and twisted pairs of wire.
Figure 53–19
Sixteen-pin OBD II DLC with terminals identified. Scan tools use the power pin (16) ground pin (4)
for power so that a separate cigarette lighter plug is not necessary on OBD II vehicles.
Continued
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Vehicles may use one of two major standards including:
Two types:
VPW (variable pulse width)
PWM (pulse width modulated)
Pins 2 and 10 (no wire at pin 7)
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General Motors vehicles use:
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Chrysler, European, and Asian vehicles use:
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Ford vehicles use:
Continued
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SUMMARY
1. The Society of Automotive Engineers (SAE) standard J-1930
specifies that the term power train control module (PCM) be used
for the computer that controls the engine and transmission in a
vehicle.
Continued
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SUMMARY (cont.)
4. Computer input sensors include engine speed (RPM), MAP,
MAF, ECT, O2S, TP, and VS.