Machining Time & Cost Estimation

BACHELOR OF ENGINEERING
MANUFACTURING TECHNOLOGIES
MACHINING TIME
& COST ESTIMATION
by Endika Gandarias
Dr. ENDIKA GANDARIAS MINTEGI
Mechanical and Manufacturing department
Mondragon Unibertsitatea - www.mondragon.edu

(Basque Country)
www.linkedin.com/in/endika-gandarias-mintegi-91174653
Further presentations: www.symbaloo.com/mix/manufacturingtechnology
by Endika Gandarias 2
CONTENTS
BIBLIOGRAPHY
INTRODUCTION
MACHINING COST ESTIMATION
MACHINING TIME
CUTTING PARAMETERS
GLOSSARY
BIBLIOGRAPHY
BIBLIOGRAPHY
BIBLIOGRAPHY
The author would like to thank all the bibliographic references and videos that
have contributed to the elaboration of these presentations.
For bibliographic references, please refer to:
• http://www.slideshare.net/endika55/bibliography-71763364 (PDF file)
• http://www.slideshare.net/endika55/bibliography-71763366 (PPT file)
For videos, please refer to:
• www.symbaloo.com/mix/manufacturingtechnology
INTRODUCTION
INTRODUCTION
INTRODUCTION
• Any product or service that aims to success in the market must fulfill
the CUSTOMER demands:
• Product / service Quality
• Product / service Cost
• Product / service Delivery Time
• Consequently, it is essential for a company to differentiate from their competitors in one or

more of these aspects:
INTRODUCTION
• When manufacturing a component, there is a strong relation among COST and:

• Material
analysis and optimization
• Process of these interrelations
DFMA
• Design
Design For Manufacturing and Assembly
• Assembly
Material Process
Design Assembly
COST
INTRODUCTION
• Thus, manufacturing department must be in close relation with all other departments in a company:
- Design dept. - Purchase dept.
- Quality dept. - Sales dept.
- Etc.
INTRODUCTION
Material
INTRODUCTION
Process
INTRODUCTION
Design
Assembly
PROPOSED DESIGN
Looks OK,
right?
INTRODUCTION
Design
Assembly
FINAL DESIGN
After DFMA
what a difference!
MACHINING COST ESTIMATION
• COST ESTIMATION consists in calculating the costs of the product or/and services that a company
offers.
• Most commonly used machining COST ESTIMATION methods are:

• PRIMA (PRocess Information Maps)
• Parametric calculation  an estimation of manufacturing cost
• Analytic calculation  a more precise cost calculation method
• WHY DO WE NEED TO DO A COST ESTIMATION METHOD?

• To identify if a new product is feasible or not, and to modify it in an early design stage.
• To define the product price.
• To verify offers obtained from different suppliers  subcontracting
• To identify the most economical process to manufacture the product.
• To identify expenses and help in their minimization.
• To take strategical decissions: eliminate a product, subcontracting, discounts,…
ANALYTIC Cost Estimation
• As mentioned before, the price is defined by the market and not by our production/manufacuring cost.
• So we must always produce below the market price.
Direct cost + indirect cost + profit = product price  ideal business
Direct cost + indirect cost = product price  no profit
Direct cost + indirect cost < product price  no business
• PROS:
• It offers a very accurate estimation.
• CONS:
• It is a time consuming cost estimation method.
• A lot of data is necessary to feed the method.
ANALYTIC Cost Estimation
• In the ANALYTIC cost estimation, the final cost of the product is calculated by considering the real
cost of all the steps/processes.
• Each step/ process adds a value to the final product but for doing so a cost is necessary.
• The main cost that are taken into consideration are as follows:
• Material cost
• Tooling cost
DIRECT COST (DC) Machining time
• Manufacturing cost
calculus is required.
• Any subcontracting cost
+ PRODUCT TOTAL PRICE
• Commercial cost ( ~ %10 DC)
INDIRECT COST (IC)
• Indirect cost ( ~ %25 DC)
+
DESIRED PROFIT
( ~ %15 (DC + IC))
MACHINING TIME
MACHINING TIME
MACHINING TIME
MACHINING TIME ESTIMATION METHODS
• The TOTAL MACHINING TIME (TT) calculus is very important to determine:

• Manufacturing costs: Machine rate [€/h] * T T [h]
• Machine work loads
• Personnel needs.
• Delivery time
• The cutting time (TCUTTING) is the only one that can be accurately calculated.
Rest of the times need to be estimated.
• Most commonly used TIME ESTIMATION methods are:

1. By estimation.
2. By comparison.
3. By timing.
4. By the sum of elementary predefined times.
MACHINING TIME
��−�� : Set-up time �MANUAL OPERATION : Manual operation time

• Time necessary to prepare the machine-tool to be • It is difficult to calculate properly because it varies depending
ready to start machining: on part’s dimensions and weight, machine tool, etc.
• Workholding device set-up • In general, manual operation time > cutting time.
• Toolholding device set-up • Workpiece clamping and un-clamping
• Material procurement • Non-cutting movements
• Tool procurement • Tool changes
• Taking references
• Measurements
�CUTTING : Cutting time �UNFORESEEN : Unforeseen time
• It is the time consumed in movements that remove • It covers all the time gone in unforeseeable events during the
material. machining process (unexpected times).
• Non-cutting movements, such as fast approximations • Machine-tool breakdown.
or retracts, are not considered.
• Tool wear or breakage
• Lack of raw material.
L: tool or workpiece
displacement. • Blackout
V: displacement speed.
MACHINING TIME
By estimation
• It consists in breaking down the operation in different smaller phases, so that a rough estimation can
be made based on the experience of the technicians.
• It is commonly used when:

• unitary parts or small batches are required.
• not enough data is available.
• delivery time is short.
• As it is a estimation method, it is not very accurate.
BASED ON THE TECHNICIAN EXPERIENCE
MACHINING TIME
By comparison
• It consists in determining the time of a specific operation by comparing it with the time consumed a
previously machined similar operation.
• As it is a estimation method, it is not very accurate.

However, it is more accurate than the estimation method.
BASED ON OTHER PARTS EXPERIENCE
MACHINING TIME
LISTADO DE OPERACIONES
MACHINING TIME ESTIMATION METHODS LISTADO

OPERACIÓN DE OPERACIONES
TIEMPO
1 Hablar 0 min 30 seg
2 Limpiar 1 min 20 seg
By timing 3 Traer los elementos
OPERACIÓN
0 min 40 seg
TIEMPO
4 Parar la prensa y limpiar los bajos de la estampa 0 min 40 seg
1 Hablar 0 min 30 seg
5 Limpiar la trasera de la prensa 2 min 00 seg
2 Limpiar 1 min 20 seg
6 Ir en busca de la maza y del cabezal 0 min 34 seg
• It consists in measuring the time needed to manufacture 3 Traer los elementos
7 Extraer la cuña
0 min 40 seg
3 min 24 seg
4 Parar la prensa y limpiar los bajos de la estampa 0 min 40 seg
the part. 5
8 Colocar los rodillos y extraer el molde
Limpiar la trasera de la prensa
1 min 15 seg
2 min 00 seg
9 Coger la grúa y enganchar 1 min 10 seg
6 Ir en busca de la maza y del cabezal 0 min 34 seg
10 Trasladar la estampa vieja 0 min 45 seg
7 Extraer la cuña 3 min 24 seg
11 Traer la estampa nueva 1min 00 seg
• Thus, it is a very time consuming and expensive method. 8 Colocar los rodillos y extraer el molde
12 Llevar los elementos
1 min 15 seg
0 min 15 seg
9 Coger la grúa y enganchar 1 min 10 seg
13 Atar la prensa nueva 3 min 00 seg
10 Trasladar la estampa vieja 0 min 45 seg
14 Retirar los rodillos elementos y devolverlos 1 min 15 seg
• It is commonly used when: 11
12
Traer la estampa nueva
15 Ajustar la estampa para meter bien la chapa
Llevar los elementos
1min 00 seg
2 min 30 seg
0 min 15 seg
• Very stable & automatized processes are required. 13
16 Ir a por la cuña y volver
Atar la prensa nueva
17 Hablar con el encargado
0 min 21 seg
3 min 00 seg
0 min 30 seg
14 Retirar los rodillos elementos y devolverlos 1 min 15 seg
• Large series are required. 15
18 Meter la cuña
Ajustar la estampa para meter bien la chapa
0 min 40 seg
2 min 30 seg
19 Atar las bridas delanteras y traseras 1 min 52 seg
16 Ir a por la cuña y volver 0 min 21 seg
20 Regular en altura 0 min 12 seg
17 Hablar con el encargado 0 min 30 seg
1ª OPERACIÓN 18
21 Embridar la parte delantera y trasera
Meter la cuña
0 min 52 seg
0 min 40 seg
22 Tocar con el tope la altura 0 min 55 seg
19 Atar las bridas delanteras y traseras 1 min 52 seg
HABLAR 23 Apretar 0 min 20 seg
20 Regular en altura 0 min 12 seg
24 Revisar la carrera 4 min 20 seg
21 Embridar la parte delantera y trasera 0 min 52 seg
Los operarios antes de comenzar el proceso comentan entre ellos sobre el 25 Hacer pruebas 2 min 00 seg
22 Tocar con el tope la altura 0 min 55 seg
trabajo que habrán de desempeñar 26 Aguardar la 1ª pieza 1 min 00 seg
23 Apretar 0 min 20 seg
27 Primera prueba 0 min 30 seg
24 Revisar la carrera 4 min 20 seg
28 Aguardar la 2ª pieza 2 min 00 seg
25 Hacer pruebas 2 min 00 seg
29 Segunda prueba 0 min 20 seg
DURACIÓN= 30 Seg. 26 Aguardar la 1ª pieza
30 Comprobar si está bien
1 min 00 seg
0 min 20 seg
27 Primera prueba 0 min 30 seg
31 Apretar todo adecuadamente 2 min 20 seg
28 Aguardar la 2ª pieza 2 min 00 seg
¿Qué haremos 29 Segunda prueba 0 min 20 seg
ahora? Bueno, empezaremos a 30 Comprobar si está bien 0 min 20 seg
preparar la máquina
31 Apretar todo adecuadamente 2 min 20 seg
TIEMPO TOTAL = 38 MIN 50 SEG
TIEMPO TOTAL = 38 MIN 50 SEG

BASED ON THE TIMING
2ª OPERACIÓN
MACHINING TIME
By the sum of elementary predefined times

• It consists in breaking down the execution of a part in elementary phases. The time needed to be
accomplish these elementary phases are predefined in tables (machine notebooks).
• It is commonly used when a fast and economic decision need to be taken.
• It is an accurate time estimation method.
Technical specifications Predefined elementary times

MACHINING TIME
CUTTING TIME CALCULUS (��)
TURNING MILLING
PERIPHERAL OR
TURNING FACING FACE MILLING
SIDE MILLING
DRILLING
MACHINING TIME
TURNING - Turning
L c
C
ϕ
P
MACHINING TIME
TURNING - Turning
Calculate the cutting time needed to finish turning a Ø60 mm steel part down to Ø59.6 mm in a
length of 60 mm if a tungsten carbide tool main positioning angle of 45º is used.
The cutting speed is 120 m/min, the cutting depth 0.2mm, the feed per revolution 0.2 mm/rev and
the safety distance 2 mm.
SOLUTION: TCUTTING = 0,49 min
MACHINING TIME
TURNING - Turning
A part of Ø60 mm is aimed to be achieved after making successive rough turning operations
and starting from an aluminium bar of Ø75 mm. The tool is made of High Speed Steel and the
tool main positioning angle is 60º.
If a cutting speed of 40 m/min, a feed per revolution of 0.25 mm/rev, a cutting length of 120 mm
and a cutting depth of 1.5 mm is used, calculate the machining time considering an entry and
exit security distance of 2mm.
MACHINING TIME
TURNING - Facing
R ϕ
L
C
C
ϕ
P
r
•
r = tool nose radius
MACHINING TIME
TURNING - Facing
The finish facing of a steel part of Ø300 mm is aimed to be machined in a lathe at a constant spindle
speed.
Calculate the cutting time spent on the operation knowing that the HSS tool main positioning angle is
60°, the tool nose radius is 0.8 mm and the entry security distance is 2mm.
For additional cutting data, please refer to “Cutting parameters” section at the end of this presentation.
MACHINING TIME
TURNING - Facing
An aluminium part of Ø300 mm and a length of 150 mm will be machined using a rough facing operation
in a lathe using a constant spindle speed, and its length is aimed to be shortened to 140 mm.
Calculate the cutting time spent on the operation knowing that the main HSS tool positioning angle is
60°, the tool nose radius is 0.8mm and the entry security distance is 2mm.
MACHINING TIME
MILLING – Peripheral or side milling
L
L
MACHINING TIME
MILLING – Face milling
L
L
MACHINING TIME
MILLING – Face milling

It is aimed to machine a steel flat surface using a face milling tool. The surface to be machined is 100
mm wide by 300 mm length.
Determine the cutting time knowing that a finishing operation will be accomplished in a single cutting
depth, the carbide tool diameter has 12 teeth and a Ø = 150 mm. The entry and exit security distance
are 3mm.
MACHINING TIME
DRILLING
r
H
H c 2
L
L l
L
Tc = ·n...... ......................................... .n =
Va
c
......................................................................................L =
MACHINING TIME
DRILLING
Determine the cutting time needed to drill the steel part of the
figure, knowing that a rough operation will be carried out using
a twist drill with a tip angle of H=118°. The entry and exit
security distance are 3mm.
For additional cutting data, please refer to “Cutting

parameters” section at the end of this presentation.
CUTTING PARAMETERS
CUTTING PARAMETERS
CUTTING PARAMETERS
SUMMARY TABLE
HOW TO
VARIABLE UNIT DESCRIPTION TURNING MILLING DRILLING
CALCULATE?
Vc m/min Cutting speed TABLES
N rpm or rev/min Spindle speed N=(Vc*1000)/(π*Ø)
fz mm/tooth*rev Feed per tooth TABLES
TABLES
fn Feed per
mm/rev
revolution
fn = fz * z
Feed rate or F = fn * N
F mm/min
feed per minute
TABLES
Ap Axial cutting
mm
depth
Tool radius
Ae Radial cutting
mm TABLES
depth
Parameter introduced into the machine.
Parameter NOT introduced into the machine.
CUTTING PARAMETERS: TURNING
WORKPIECE Vc fn Ap
MACHINE TOOL MATERIAL OPERATION
MATERIAL (m/min) (mm/rev) (mm)
D 30 – 40 D 0.1– 0.25 D 0.75-2
Turning and facing
A 40 - 50 A 0.02/ 0.1 A 0.2-0.8
Parting and grooving 10 – 15 0.02 – 0.1
HIGH SPEED STEEL Threading 10 Thread pitch According to formula

(HSS) Drilling 18 Manual
Knurling 10
D 20 – 30 D 0.1– 0.25 D 0.75-2
STEEL Boring
A 30 - 40 A 0.02/ 0.1 A 0.2-0.8
D 80 – 100 D 0.1– 0.25 D 0.75-2
Turning and facing
A 100 - 120 A 0.02/ 0.1 A 0.2-0.8
HARD METAL Threading 40 - 50 Thread pitch According to formula
Drilling 30 – 40 Manual
Boring
D 70 – 90 D 0.1– 0.25 D 0.75-2 D: Roughing operation
TURNING A 90 - 110 A 0.02/ 0.1 A 0.2-0.8 A: Finishing operation
MACHINE D 40 – 60 D 0.1– 0.25 D 0.75-2
Turning and facing
A 60 - 80 A 0.02/ 0.1 A 0.2-0.8
HIGH SPEED STEEL Threading 15 Thread pitch According to formula

(HSS) Drilling 30 Manual
Knurling 20
D 30 – 50 D 0.1– 0.25 D 0.75-2
ALUMINIUM Boring
A 50 - 70 A 0.02/ 0.1 A 0.2-0.8
D 150 – 180 D 0.1– 0.25 D 0.75-2
Turning and facing
A 180 – 200 A 0.02/ 0.1 A 0.2-0.8
Parting and grooving 80– 100 0.04 – 0.1
HARD METAL Threading 50 – 60 Thread pitch According to formula
Drilling 60 – 80 Manual
D 140 – 170 D 0.1– 0.25 D 0.75-2
Boring
A 170 - 190 A 0.02/ 0.1 A 0.2-0.8
CUTTING PARAMETERS: MILLING
WORKPIECE Vc fz Ap Ae
MATERIAL (m/min) (mm/tooth*rev) (mm) (mm)
D 20 - 25 0.05 – 0.1 D 1-2 D (~2/3)Ø
Face milling A (~2/3)Ø
A 25 - 30 0.01 – 0.05 A 0.2-0.5
HIGH SPEED D (10%-25%)Ø
D 20 - 25 0.05 – 0.1 D (50%-80%)Ø
STEEL Side milling A (5%-10%)Ø
A 25 - 30 0.01 – 0.05 A (50%-80%)Ø
(HSS)
D 15 - 20 0.05 – 0.1
Other milling
A 20 - 25 0.01 – 0.05
STEEL D (~2/3)Ø
D 80 - 100 0.05 – 0.1 D 1-2
A 100 – 120 0.01 – 0.05 A 0.2-0.5
D 80 - 100 0.05 – 0.1 D (50%-80%)Ø D (10%-25%)Ø
Side milling A (5%-10%)Ø
HARD METAL A 100 – 120 0.01 – 0.05 A (50%-80%)Ø
D 70 - 90 0.05 – 0.1
Other milling
MILLING A 90 – 100 0.01 – 0.05
MACHINE D 50 - 70 0.05 – 0.1 D 1-2 D (~2/3)Ø
A 70 - 90 0.01 – 0.05 A 0.2-0.5
HIGH SPEED D (10%-25%)Ø
D 50 - 70 0.05 – 0.1 D (50%-80%)Ø
STEEL Side milling A (5%-10%)Ø
A 70 - 90 0.01 – 0.05 A (50%-80%)Ø
(HSS)
D 40 - 60 0.05 – 0.1
Other milling
A 60 - 70 0.01 – 0.05
ALUMINIUM
D120 - 150 0.05 – 0.1 D 1-2 D (~2/3)Ø
A 150 – 180 0.01 – 0.05 A 0.2-0.5
D120 - 150 0.05 – 0.1 D (50%-80%)Ø D (10%-25%)Ø
Side milling A (5%-10%)Ø
HARD METAL A 150 – 180 0.01 – 0.05 A (50%-80%)Ø
D100 - 130 0.05 – 0.1
Other milling
A 130 – 150 0.01 – 0.05
Other milling: slot milling, t-shape milling, dovetail milling, form milling.
D: Roughing operation
A: Finishing operation
CUTTING PARAMETERS: DRILLING
WORKPIECE Vc fn
MATERIAL (m/min) (mm/rev)
Spot drilling 18 0.04 – 0.1
HIGH SPEED STEEL Drilling 18 0.04 – 0.1
STEEL
(HSS) Counterboring 9
DRILLING Countersinking 9
MACHINE Spot drilling 30 – 40 0.04 – 0.1
HIGH SPEED STEEL Drilling 30 – 40 0.04 – 0.1
ALUMINIUM
(HSS) Counterboring 15 – 20
Countersinking 15 – 20
ROUGHING FINISHING
Vc
 
fz
fn
F  
ap
ae
GLOSSARY
GLOSSARY
GLOSSARY
ENGLISH SPANISH BASQUE

Aim Pretender / Aspirar a Asmoa izan
Alloy Aleación Aleazio
Assembly Ensamblaje Muntaia
Axial cutting depth Profundidad de pasada axial Sakontze sakonera
Bar Barra Baraila
Batch Lote Sorta
Blackout Apagón eléctrico Itzalaldi
Boring Mandrinado Mandrinaketa
Brass Latón Letoi
Breakage Rotura Matxura
Breakdown Rotura Matxura
Business Negocio Negozio
Cat iron Fundición / Hierro fundido Burdinurtu / Fundizio
Copper Cobre Kobre
Counterboring Lamado Lamaketa
Countersinking Avellanado Abeilanatu
Customer Cliente Bezero
Cutting speed Velocidad de corte Ebaketa abiadura
Dealership Franquicia Frankizia
Delivery Entrega Emate
Dovetail Cola de milano Mirubuztan
Drilling Taladrado Zulaketa
Expense Gasto Gastu
Face milling Planeado Lauketa
Facing Refrentado Aurpegiketa
Feasible Viable Bideragarri
Feed per revolution Avance por vuelta Aitzinamendua birako
Feed per tooth Avance por diente Aitzinamendua hortzeko
GLOSSARY

Feed rate Avance por minuto Aitzinamendua minutuko
Finishing Acabado Akabera
Foil Lámina / Hoja / Papel Xafla mehe / Orri
Glass Vidrio Beira
Gray cast iron Fundición gris Burdiurtu grisa
Grinding Rectificado Artezketa
Grooving Ranurado Artekaketa
Hard metal Metal duro Metal gogorra
High Speed Steel (HSS) Acero rápido Altzairu lasterra
Ingot Lingote Lingote
Knurling Moleteado Moletaketa
Lathe Torno Tornua
Lowercase Minúscula Letra xehe
Manufacture Fabricación Fabrikazio
Nose radius Radio de punta Muturreko erradioa
Parting Tronzado Trontzaketa
Pitch Paso Neurri
Planing Cepillado Arrabotaketa
Powder Polvo Hauts
Procurement Adquisición / Compra Erosketa
Profit Beneficio Onura
Purchase Compra Erosketa
Radial cutting depth Profundidad de pasada radial / ancho de pasada Iraganaldi zabalera
Rate Tasa Tasa
Raw Bruto Landugabe
Reaming Escariado Otxabuketa
Rod Barra calibrada Baraila kalibratua
Rough Basto Trauskil
GLOSSARY

Roughing Desbaste Arbastaketa
Rubber Goma / Caucho Goma / Kautxu
Sale Venta Salmenta
Scope Especificaciones Zehaztapen
Set-up Puesta a punto Doikuntza
Shape Forma Itxura
Shaping Limado Karrakatze
Sheet Lámina Xafla
Slot milling Ranurado Artekaketa
Spindle speed Velocidad de giro Biraketa abiadura
Spot drilling Punteado Punteaketa
Stage Etapa Etapa
Stainless Steel Acero inoxidable Altzairu erdoilgaitz
Steel Acero Altzairu
Supplier Proveedor Hornitzaile
Teeth Dientes Hortzak
Threading Roscado Hariztaketa
Timing Cronometraje Kronometraje
Toolhonding device Sistema de amarrar herramientas Erramintak lotzeko sistemak
Tubing Tubo Tutu
Tungsten carbide Carburo de tungsteno Tungsteno karburoa
Turning Torneado Torneaketa
Twist drill Broca helicoidal Barauts helikoidala
Unforeseen Imprevisto Aurreikusi gabeko
Wear Desgaste Higadura
Weight Peso Pisu
Wire Alambre Burdin hari
Workholding device Sistema de amarrar piezas Piezak lotzeko sistemak
GLOSSARY

Wrought Worked Landua

Machining Time & Cost Estimation

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BACHELOR OF ENGINEERING

Mechanical and Manufacturing department

Mondragon Unibertsitatea - www.mondragon.edu

Further presentations: www.symbaloo.com/mix/manufacturingtechnology

For bibliographic references, please refer to:

• http://www.slideshare.net/endika55/bibliography-71763364 (PDF file)

• http://www.slideshare.net/endika55/bibliography-71763366 (PPT file)

For videos, please refer to:

• Consequently, it is essential for a company to differentiate from their competitors in one or

• When manufacturing a component, there is a strong relation among COST and:

MACHINING COST ESTIMATION

• Most commonly used machining COST ESTIMATION methods are:

• WHY DO WE NEED TO DO A COST ESTIMATION METHOD?

ANALYTIC Cost Estimation

• So we must always produce below the market price.

Direct cost + indirect cost + profit = product price  ideal business

Direct cost + indirect cost = product price  no profit

Direct cost + indirect cost < product price  no business

ANALYTIC Cost Estimation

MACHINING TIME ESTIMATION METHODS

• The TOTAL MACHINING TIME (TT) calculus is very important to determine:

• Most commonly used TIME ESTIMATION methods are:

MACHINING TIME ESTIMATION METHODS

����−�� : Set-up time �MANUAL OPERATION : Manual operation time

�CUTTING : Cutting time �UNFORESEEN : Unforeseen time

MACHINING TIME ESTIMATION METHODS

• It is commonly used when:

• As it is a estimation method, it is not very accurate.

BASED ON THE TECHNICIAN EXPERIENCE

MACHINING TIME ESTIMATION METHODS

• As it is a estimation method, it is not very accurate.

BASED ON OTHER PARTS EXPERIENCE

MACHINING TIME ESTIMATION METHODS LISTADO

TIEMPO TOTAL = 38 MIN 50 SEG

TIEMPO TOTAL = 38 MIN 50 SEG

MACHINING TIME ESTIMATION METHODS

By the sum of elementary predefined times

• It is commonly used when a fast and economic decision need to be taken.

• It is an accurate time estimation method.

Technical specifications Predefined elementary times

CUTTING TIME CALCULUS (��������)

CUTTING TIME CALCULUS (��������)

CUTTING TIME CALCULUS (��������)

SOLUTION: TCUTTING = 0,49 min

CUTTING TIME CALCULUS (��������)

SOLUTION: TCUTTING = 14,71 min

CUTTING TIME CALCULUS (��������)

r = tool nose radius

CUTTING TIME CALCULUS (��������)

SOLUTION: TCUTTING = 144,12 min

CUTTING TIME CALCULUS (��������)

SOLUTION: TCUTTING = 72,5 min

CUTTING TIME CALCULUS (��������)

MILLING – Peripheral or side milling

CUTTING TIME CALCULUS (��������)

MILLING – Face milling

CUTTING TIME CALCULUS (��������)

MILLING – Face milling

SOLUTION: TCUTTING = 14,92 min

CUTTING TIME CALCULUS (��������)

CUTTING TIME CALCULUS (��������)

For additional cutting data, please refer to “Cutting

��−�� : Set-up time �MANUAL OPERATION : Manual operation time

CUTTING TIME CALCULUS (��)

CUTTING TIME CALCULUS (��)

CUTTING TIME CALCULUS (��)

CUTTING TIME CALCULUS (��)

CUTTING TIME CALCULUS (��)

CUTTING TIME CALCULUS (��)

CUTTING TIME CALCULUS (��)

CUTTING TIME CALCULUS (��)

CUTTING TIME CALCULUS (��)

CUTTING TIME CALCULUS (��)

CUTTING TIME CALCULUS (��)

CUTTING TIME CALCULUS (��)

N rpm or rev/min Spindle speed N=(Vc1000)/(πØ)