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PLC
A programmable logic controller (PLC) is a device which is used to provide control for an
automated process by continuously monitoring Input devices and programme provided to control
processes.
Advantages of PLC
a. Consistency in manufacturing can be easily achieved.
b. Complete control of the manufacturing process can be achieved.
c. Accuracy and quality can be improved.
d. Productivity can be improved.
e. Makes it easy to work in difficult or hazardous environment
Basic Elements of PLC
1. The Input section
This section consists of limit switches, photoelectric sensors, push buttons etc. These
incoming hardware devices provides input signal to the PLC. These devices are also called as
field input devices. The term “field input " is used because this device provides incoming
signals that are tangible items that you physically connect to PLC.
2. Input Module
This section is majorly divided into 2 parts:
First, the physical screw terminals, where incoming signal (i.e. input), from the field
input devices (e.g. limit switch) are connected to the PLC.
The second portion of them input section is the PLC's internal conversion electronics.
This section converts and isolates the high-voltage input level from field input
devices. High-voltage signals from field input devices are converted to +5 volts direct
current (VDC) for a valid ON input signal, and a 0 VDC for a valid OFF input signal.
Incoming signal conversion and isolation is necessary because microprocessor
components operate on +5 VDC, whereas an input signal may be of 24 VDC, 120
volts alternating current (VAC), or 220 VDC. If 120 VAC signal is inputted, for
example, into 5 VDC, circuit will quickly destroy your PLC.
3. Controller
The controller is also known as central processing unit (CPU), or simply as the processor.
Central processing unit controls or supervises the entire process. The central processing unit
solves the user program and apparently updates the status of the outputs.
4. Programmer
The programmer is a device used by the programmer or operator to enter or edit program
instructions or data. The programmer can be handheld unit, a personal computer, or an
industrial computer programming terminal.
5. Output Module
The ON or OFF status of the inputs are read and the information is used to solve the user
ladder program and the updated signals is sent to the output section. The output section is
simply a series of switches, one for each output point, that are controlled by CPU and are
used to turn output field devices ON or OFF.
6. Output devices
The devices that are controlled by the PLC's output section screw terminals are the field
hardware devices.
Logic Gates
Logic gates process signals which represent true or false. Normally, the positive supply voltage
+5V represent true and 0V represents false. Other terms which are used for the true and false
states are shown in the table. It is best to be familiar with them all. Gates are identified by their
function: AND, OR, NOT, NAND, NOR, EX-OR and EX-NOR. Capital letters are normally
used to make it clear that the term refers to a logic gate.
The above said logic gates can be classified into following categories:
AND Gate:
The AND gate is an electronic circuit that gives a true output (1) only if all its inputs are true. A dot
(·) is used to show the AND operation i.e. A·B. Note that the dot is sometimes omitted i.e. AB
OR Gate:
The OR gate is an electronic circuit that gives a true output (1) if one or more of its inputs are true.
A plus (+) is used to show the OR operation.
NAND Gate:
This is a NOT-AND gate which is equal to an AND gate followed by a NOT gate. The outputs of all
NAND gates are true if any of the inputs are false. The symbol is an AND gate with a small circle on
the output. The small circle represents inversion.
NOR Gate:
This is a NOT-OR gate which is equal to an OR gate followed by a NOT gate. The outputs of all
NOR gates are false if any of the inputs are true.The symbol is an OR gate with a small circle on
the output. The small circle represents inversion.
The 'Exclusive-OR' gate is a circuit which will give a true output if either, but not both, of its two
inputs are true. An encircled plus sign ( ) is used to show the EOR operation.
Conclusion
After developing and simulating the ladder diagram of each logic gate, it can be concluded that:
1. Every logic gate has their unique logic as per the specific truth table.
2. The logic of each gate can be implemented in ladder diagram as per requirement.
Picosoft Ladder Programs
NOT Gate
AND Gate
OR Gate
NOR Gate (Inverted OR)
EX-OR Gate