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Décembre 1995
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NF E 83-100-5
French standard December 1995
ICS: 25.160.10
by decision of the Director General of AFNOR on November 20, 1995 taking effect
on December 20, 1995.
Replaces the approved standard with the same index dated February 1989.
Correspondence This document completes the standards NF EN 288-1:1995 and the following
standards which concern the same subject.
When this document was published, there were no international works dealing with
the same subject.
Analysis This document forms the fifth part of a series of normative documents concerning the
construction of fabricated assemblies.
This part defines the conditions in which the qualification of a welding operational
procedure must be performed for the construction of fabricated assemblies falling
within the scope of application defined in the standard NF E 83-100-1.
Modifications With respect to the previous edition: this standard takes into account standards
NF EN 288-1 and the following standards.
Corrections
Published and distributed by Association Française de Normalisation (AFNOR — French standard institute) — 11, rue Francis de Pressensé —
93571 La Plaine Saint-Denis Cedex — Tel.: + 33 (0)1 41 62 80 00 — Fax: + 33 (0)1 49 17 90 00 — www.afnor.org
NF E 83-100-5 —2—
Contents
Page
Foreword .............................................................................................................................................................. 3
0 Introduction ....................................................................................................................................... 3
1 Scope ................................................................................................................................................. 3
—3— NF E 83-100-5
Foreword
1) This document forms the fifth part of a series of normative documents grouped under the same index E 83-100
concerning welding techniques relating to the construction of fabricated assemblies, of which the outline is the fol-
lowing:
— Part 1: General remarks: terminology, weld quality classes, extent of weld inspections;
— Part 2: Materials — Design;
— Part 3: Guide for the choice of materials and for constructive provisions;
— Part 4: Manufacturing — Inspection;
— Part 5: Qualification of a welding operational procedure.
This collection of normative documents corresponds to the needs expressed by the various concerned professions
to facilitate the manufacturer-client relationships, it allows in particular:
— to unify the language in this domain;
— to unify the welding specifications required by the different order-givers;
— to define, for each welded joint, a level of reliability corresponding to the service requirements;
— to serve as reference at the implementation of provisions relating to welding within the framework of quality
assurance.
2) The reader’s attention is drawn to the fact that it may be preferable for certain types of assemblies and/or for
certain constituent steels of these assemblies to proceed with representative tests to be defined by the designer,
in order to assure the quality of the welded assembles (see paragraph 4.1.3 of the standard NF E 83-100-2).
3) The reader’s attention is also drawn to the provisions taken in the first part of this standard (NF E 83-100-1) on
the subject of elastic limit.
For any other elastic limit value indicated in this standard, the minimum elastic limit specified for the lowest
thickness range is intended.
0 Introduction
The conditions for which a welding operational procedure qualification is required are defined in paragraph 4.1.3
of the standard NF E 83-100-2.
1 Scope
The aim of this document is to define the conditions in which the qualification of a welding operational procedure
applicable to fabricated assemblies must be performed, and to specify to which manufactured assemblies this
operational procedure may apply.
It constitutes an application standard of the standard NF EN 288-1 and the following standards, which it completes.
This document applies to the construction and repair of fabricated steel assemblies, with a minimum guaranteed
elastic limit of ReH ≤ 690 MPa, entering within the scope of application defined in the standard NF E 83-100-1 and
following the application procedures established in clause 3 hereafter.
It may furthermore be used for other welded constructions resulting from a design close to that of this code.
The qualification of a welding operational procedure of assemblies constituted of materials of minimum
guaranteed elastic limit ReH > 690 MPa or made with welding procedures not appearing in the standard
NF E 83-100-4 must be completed following specifications established by the manufacturer.
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NF E 83-100-5 —4—
2 Normative references
This document incorporates by dated or undated reference, provisions from other publications. The normative
references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated
references, subsequent amendments to or revisions of any of these publications apply to this document only when
incorporated in it by amendment or revision. For non-dated references, the last edition of the publication to which
reference is made applies.
NF EN 288-1, Specification and approval of welding procedures for metallic materials — Part 1: General rules for
fusion welding (classification index: A 89-010-1).
NF EN 288-2, Specification and approval of welding procedures for metallic materials — Part 2: Welding
procedure specification for arc welding (classification index: A 89-010-2).
NF EN 288-3, Specification and approval of welding procedures for metallic materials — Part 3: Welding
procedure tests for the arc welding of steels (classification index: A 89-010-3).
NF EN 288-5, Specification and approval of welding procedures for metallic materials — Part 5: Approval by using
approved welding consumables for arc welding (classification index: A 89-010-5).
NF EN 288-6, Specification and approval of welding procedures for metallic materials — Part 6: Approval related
to previous experience (classification index: A 89-010-6).
NF EN 288-7, Specification and approval of welding procedures for metallic materials — Part 7: Approval by a
standard welding procedure for arc welding (classification index: A 89-010-7).
NF EN 288-8, Specification and approval of welding procedures for metallic mateirals — Part 8: Approval by a
pre-production welding test (classification index: A 89-010-8).
NF EN 499, Welding consumables — Covered electrodes for manual metal arc welding of non alloy and fine grain
steels — Classification (classification index: A 81-309).
NF EN 24063, Welding, brazing, soldering and braze welding of metals — Nomenclature of processes and
reference numbers for symbolic representation on drawings (classification index: A 80-021).
NF A 81-340, Manual metal arc welding electrodes depositing a high yield strength metal — Symbolization — Filler
materials.
NF A 81-343, Manual metal arc welding electrodes depositing a stainless and heat resisting metal —
Symbolization — Filler materials.
A 89-020-1, Specification and approval of welding procedures — Welding procedure tests for electrical arc stud
welding — Part 1: stud fasteners submitted to fatigue loading in bridges.
A 89-020-2, Specification and approval of welding procedures — Welding procedure tests for electrical arc stud
welding — Part 2: Stud fasteners not submitted to fatigue loading in composite structures.
A 89-020-3, Specification and approval of welding procedures — Welding procedures tests for arc stud welding
— Part 3: Studs up to 12 mm diameter.
E 83-100-3, Construction of fabricated assemblies — Welding processes — Part 3: Guide for the choice of
materials and construction arangements.
—5— NF E 83-100-5
3 Application procedures
4.1.2 The qualification of a welding operational procedure is valid in the limits indicated in the standards
NF EN 288-1 and those following.
4.1.3 The welding energy, in joules per centimetre, is given by the formula:
U × I × 60
-------------------------
V
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NF E 83-100-5 —6—
where :
U is the voltage, in volts;
I is the intensity, in amps;
V is the speed of execution of a run, in centimetres per minute.
4.1.4 The documents required above must be prepared in the French language, and, if necessary, in the
contractual language.
5.1 Flexural impact tests (if these tests are required, see NF EN 288-3 table 1)
5.1.1 When the primary metal presents a specified minimum rupture energy value for flexural impact tests, the
test conditions and levels of energy required for welding must conform to the provisions appearing in the product
standard.
However, for steels presenting a specified minimum rupture energy value at – 50°C, the test may be performed
at – 40°C, the value required being that which corresponds to the test temperature.
The average value of three tests must respect the specified requirement. An individual value may be less than the
specified minimum average value, on the condition that it is not less than 70% of the latter.
5.1.2 In the case in which the qualification of a welding operational procedure is performed with a primary metal
having a minimum value of rupture energy absorbed by impact greater than that of the primary metal specified in
the design, or a guaranteed value at a flexural impact test temperature less than that of the primary metal specified
at the design, the requirements are those of the primary metal specified at design.
5.1.3 If the results of the flexural impact tests are not in conformity, three complementary test pieces must be
taken from the same sample and subjected to the test if one of the following cases appear:
— the average value of three rupture energy values is less than the average specified minimum value;
— the average value corresponds to the specified requirements, but two of the individual values are less than the
average specified minimum value;
— one value is less than 70% of the average specified minimum value.
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—7— NF E 83-100-5
The average value of the six tests must not be less than the average specified minimum value. Of the six individual
values, only two may be less than the specified average minimum value, only one may be less than 70% of
this value.
6 Scope of validity
Figure 1
NF E 83-100-5 —8—
7.1 Introduction
These bonding elements, currently called connector studs, are intended to assure a mechanical connection
between the support of another material. This type of bonding element shall be hereafter called a stud.
The collection of procedures for welding studs covered by this document are indicated in the standard
NF EN 24063 by the indexes:
• 77 — Percussion welding:
welding procedure under pressure calling for heat coming from an arc, generally with rapid discharging of a
capacitor. A rapid application of pressure accompanies or immediately follows the electrical discharge.
• 781 — Arc welding of studs:
bolt welding procedure in which one makes an arc flash between a metal stud and the part in order to produce
the necessary heat. When the surfaces to be assembled are appropriately heated, one brings them into contact
and applies pressure. A partial protection may be assured by a ceramic ring circling the stud. One can use or
not use a gas or flux shield.
7.2.1 For percussion welding (procedure 77), according to the provisions stipulated by the standard
NF A 89-020-3 concerning studs of a maximum diameter of 12 mm and the support plates of a thickness less than
or equal to 3 mm.
7.2.2 For electric arc welding (procedure 781), according to the provisions stipulated by the standards:
— NF A 89-020-1 for connector studs subjected to fatigue;
— NF A 89-020-2 for connector studs not subjected to fatigue.
7.3.1 The qualification is valid for the steel grade and quality used at the test and extends to other grades and
qualities according to table 2 of standard NF A 89-020-2.
This table is to be used for connector studs subjected to fatigue as well as those not subjected to fatigue.
7.3.2 When the grade and quality of the support material are different than those indicated in table 2 of the
standard NF A 89-020-2, the qualification obtained is not valid for the grade and quality of the material used at the
qualification test.