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Energy Balance Across Pump: Actual Work
Energy Balance Across Pump: Actual Work
Inlet Pressure=
Outlet Pressure=
∆P=
Intel Temp T₁
Outlet Temp T₂
Pump Efficiency=
Density of Diesel=
Specific Volume=
Specific Heat
H₂-H₁=
Actual Work=
T₂
∑[m(in)*Cp]=
T₁=
T₂=
T₂-T₁=
Q=
[m(hot)*Cp]=
T₃(reactor outlet)=
T₄=
Calculations:
Capacity50,000 bbl/day of diesel oil feed.
Specific Gravity 15 oC
Density (kg/m3) at 15 oC
Pour point (oC)
Boiling range (ASTM) (oC)
Parrafins
Aromatics
Olefins
Nitrogen Compounds
Halides
Total Sulfur (wt %)
170
78
18
72
58
84
114
17
30
34
2
0.75
914
0.00109409190372
7.3837
V∆P 6.52742341356674
V∆P/Ꞃ 8.70323121808899
334.178708671545
61.1787086715453
∆T of H₂ stream=
∑nCp=
Q(H₂)=
Heat(in)=
Q=∑[m(cold)*Cp]*(T₂-T₁)
414.212736670939 KJ/K
54.34 ⁰C
120 ⁰C
65.66 ⁰C
27197.2082898138 KJ
Q=∑[m(hot)*Cp]*(T₃-T₄) 27197.2082898138
361.448541003533 KJ/K
368.99 ⁰C
293.744964526062 ⁰C
Composition
Mercaptans
Sulfides
Disulfides
Thiophenes
0.9158
997 kg/mᵌ
913.0526 kg/mᵌ
50,000 bbl/day
Component Name Molar mass
Butyl Mercaptan 90
Diethyl sulphide 90
Diethyl disulphide 122
Pyridine 79
Pyrole 67
Chlorooctane 148.5
Benxene 78
Phenol 94
Pentene 70
Thiophene 84
Hydrogen 2
Ethane 30
Butane 58
Pentane 72
Ammonia 17
Hydrsulphide 34
water 18
Octane 114
cycloHexane 84
ammonium chloride 53.5
Paraffins 170
Conditions:
Adiabatic
100% Conversion
No Shaft work
1
2
3
4
5
6
7
8
9
V=
Components
H2
H2S
NH3
H2O
C6H12
C2
C4
C5
C8
Benzene
Paraffins
NH4Cl
Components
H2
H2S
NH3
H2O
C6H12
C2
C4
C5
C8
Benzene
Paraffins
NH4Cl
V=
For Top Products:
Components
H2
H2S
NH3
H2O
C6H12
C2
C4
C5
C8
Benzene
1.7
2.56435944429145
0.246507439076016
0.006947953978883
0.820366732176846
0.096104905765231
0.221836328356267
5.65612280364469
Components
H2
C2
C4
C5
Componets
Hydrogen
Hydrogen sulphide
Ethane
Butane
pentane
Components
HK C12
NH4CL
LK C6H6
H20
C5
C4
C6H12
C8
NH3
C2
H2S
H2
kPa
kPa
kPa
kg/mᵌ
KJ/K
KJ
KJ
K
⁰C
H2 Stream(kg/hr)
0
0
0
0
0
0
0
0
0
0
6952.4
27.57
99.41932
2740.9906524
65.2
245.539615382978
16009.1829229701
18750.1735753701
4773.13128264849
54.3547989402086
inlet (Kg/hr)
756.76
756.76
756.76
3783.81
3783.81
13621.743
40865.23
40865.23
12108.22
756.76
6716.004
184650.294
309421.381
-186.4615196
K- Values (at 294⁰ C)
1.52E+052
45
21.26
1.9382
1.137
79.87
5.74
1.7846
2.88
1.206
0.1241
0
0.4
Kg/Hr
Kg/Hr
0.45
zi
0.3825
0.036290322580645
0.03502855887522
0.163480309464255
0.015091012514221
0.026993056408996
0.045587016574586
0.082856816659563
0.023013698630137
0.130360310421286
0.060365125300166
0
V=1432.7kmol/hr
Mol fraction
0.3825
0.036290322580645
0.03502855887522
0.163480309464255
0.015091012514221
0.026993056408996
0.045587016574586
0.082856816659563
0.023013698630137
0.130360310421286
1758.45417302017
10
0.036
4.88
87.92
Molar Mass
2
34
17
18
30
18
72
105.14
Temp=
Qin=
Qout=
Heat Of Absorption=
Purge Ratio=0.2=
Mass of H₂ in makeup gas=
Molar Mass
2
30
18
72
∑
Molar Mass
2
24
30
58
72
523.005133676039
2150.04152174015
1
2
3
4
5
6
7
8
9
10
11
12
∑
H2 Stream(kmol/hr)
0
0
0
0
0
0
0
0
0
0
3476.2
0
0
0
3476.2
⁰C
KJ/K
KJ/hr
K
KJ/K
KJ/hr
KJ/hr
kmol/hr
⁰C
0.84
914
-10
232-350
0.61
0.27
0.04
0.025
0.045
0.01
0.25
0.25
0.25
0.25
F1=
Conversion = 100%
H₂ was taken in 20% excess. Excess of H₂ suppress coke formation (Ref: Fundaments of Petroleum and Petrochemical Enginee
mass fraction of diesel at inlet
0.002499988437603
0.002499988437603
0.002499988437603
0.012499975223435
0.012499975223435
0.045
0.135000003303542
0.135000003303542
0.040000013214168
0.002499988437603
0
0
0
0
0
0
0
0
0
0
0.61
0.999999924018534
H₁ - H₂ = ∆Hrx
H₁ = Inlet of Reactor
H₂ = Outlet of Reactor
Temperature(T)
345
350
360
370
365
366
367
368
369
368.1
368.2
368.5
368.6
368.7
368.8
368.9
368.95
368.97
368.98
368.99
368.993
KJ/mol
Components
H2
H2S
NH3
H2O
C6H12
C2
C4
C5
C8
Benzene
Paraffins
NH4Cl
Components
H2
H2S
NH3
H2O
C6H12
C2
C4
C5
C8
Benzene
Paraffins
NH4Cl
ki
2.62234482468802E+015
17.65
0.2798
0.0013
0.0014
1.024
0.068
0.0208
0.000745
0.00437
2.7707311091824E-155
0
Moles
548.00775
51.9931451612903
50.1854163005272
234.218239369437
21.620893629124
38.6729519171685
65.3125186464088
118.708961228156
32.9717260273973
186.767216740577
KJ/hr
K
KJ/mol.K
kmol
kg/hr
DGA Flowrate=
Molecular Weight=
Molar Flowrate=
Feed(mole fraction)
0.85
0.075422336596808
0.014500437592707
0.000385997443271
0.027345557739228
0.005339161431402
0.003081060116059
40
686.994061844904
5953.85904130475
5266.86497945984
Make Up stream(kg/hr)
5669.46
0
0
0
Q(make up H₂)
∆T=
∑nCp=
Q(make up H₂)
Q(recycle stream)
∆T=
∑nCp=
Q(recycle stream)
Heat (in)=
Mixed Stream
Flow rate of mixed stream=
temp of mixed stream=
1.02152174014985
293.7
40
K
kmol/hr
km0l/hr
2953.9607
F
0.38
0.18
0.14
0.14
0.073
0.028
0.017
0.017
0.015
0.007
0.0017
8.64E-17
0.9987
diesel stream(kmol/hr) Cp for H2 stream
11.94
11.94
8.80819672131148
47.896329113924
56.474776119403
50.9604713804714
504.508974358974
418.635106382979
172.974571428571
12.7928571428571
0 0.0286
0
0
0
1296.93128264849
0.01
302705.4 kg/hr
daments of Petroleum and Petrochemical Engineering by Uttam Ray chapter 3)
moles at inlet(moles/hr) mole fraction at inlet
8.40844444444445 0.001242120925255
8.40844444444445 0.001242120925255
6.20295081967213 0.000916318715352
47.896329113924 0.007075391058166
56.474776119403 0.008342625277539
91.7289090909091 0.013550472764069
523.913205128205 0.077394048257896
434.736489361702 0.064220593235275
172.974571428571 0.025552328510704
9.00904761904762 0.001330843848488
3358.002 0.496054243898115
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
2051.66993333333 0.303078907489681
6769.42510090366 1.00000001490579
368.99⁰C
Σyi=1 1=ziki/1+v(ki+1)
zi
0.153
0.015
0.015
0.116
0.014
0.011
0.023
0.061
0.014
0.117
0.316
0.014
PRODUCT STREAM
TOP (Kg/hr)
0.3825
0.036290322580645
0.03502855887522
0.163480309464255
0.015091012514221
0.026993056408996
0.045587016574586
0.082856816659563
0.023013698630137
0.130360310421286
0.060365125300166
0
PRODUCT STREAM
TOP (Kg/Hr)
0.6375
0.058282456191846
0.017258911694877
0.000530276965676
5.27078572994436E-05
0.02724851120151
0.007032479870853
0.004178194788884
4.2815167748671E-05
0.001414911645516
4.18138826447161E-156
0
zi
0.3825
0.036290322580645
0.03502855887522
0.163480309464255
0.015091012514221
0.026993056408996
0.045587016574586
0.082856816659563
0.023013698630137
0.130360310421286
0.060365125300166
0
v ziki
0.6 1.00304689544317E+015
0.6 0.640524193548387
0.6 0.009800990773286
0.6 0.000212524402304
0.6 2.1127417519909E-05
0.6 0.027640889762812
0.6 0.003099917127072
0.6 0.001723421786519
0.6 1.71452054794521E-05
0.6 0.000569674556541
0.6 1.67255530578864E-156
0.6 0
5000 kg/hr
105.14 kg/kgmol
47.5556400989157 kmol/hr
K
KJ/K
KJ/K
KJ/K
him,_Taher_A._Al-Sahhaf,_Amal_Elkila(z-lib.org).pdf)
Mass of H₂ in purge stream= 0.2*3.64=0.728kg/hr
Purge Stream= 0.728/0.598948393=1.3056kg/hr
Mass Fraction Purge Stream(kg/hr)
0.598948393111642 0.781987022046559
0.289033727036747 0.377362434019177
0.03385992875054 0.044207522976705
0.078157948464832 0.102043017515684
25 ⁰C
81.073278 KJ/K
2026.83195 KJ/hr
40 ⁰C
16.7934520547372 KJ/K
671.738082189488 KJ/hr
2698.57003218949 KJ/hr
3402.53886290518 Kmol/hr
27.5739266110165 ⁰C
566.85 K
313.15 K
250.005133676039 ⁰C
kmol/hr kmol/hr
1435.96 1518.0007
D W
0.0023 0.65
0 0.1
0.45 0.08
0.23 0
0.1 0.0034
0.09 0.0056
0.06 0.05
0.05 0.1
0.01 0
0.003 0.002
0.0015 0.008
0.00019 0
0.99699 0.999
Qc=
Qc=
Cpc=
∆T=
Nc=
Mc(liq propane)=
Cp for Diesel Stream(54.34 ⁰C) nCp for Diesel stream
1.7437 20.819778
1.7437 20.819778
1.957 17.2376409836066
0.1578 7.55804073417721
0.1387 7.83305144776119
1.23 62.6813797979798
0.0858 43.28687
0.106 44.3753212765957
0.113 19.5461265714286
0.108 1.38162857142857
245.539615382978
0.0611 KJ/Kmol.K
outlet of reactor(kg/hr) mass fraction at outlet
0
0
0
0
0
0
33909.4461702128 0.109506205076898
0
0
0
1119.334 0.003614745517761
876.657 0.002831051287073
4285.472 0.013839381903428
15901.92 0.051353210072953
214.727 0.00069343329229
1299.866 0.004197750445524
7825.25680851064 0.025270662710053
10457.0956363636 0.033769848481639
44008.7092307692 0.142120479172778
4870.5015 0.01572865960149
184650.294 0.596304429767883
309419.279345856 0.99922985732977
T-Tr=
KJ/Hr
Bottom (Kg/Hr)
2.43103040453821E-16
0.003302122163844
0.061683029645735
0.407905358212123
0.037648469499603
0.026609874220225
0.103418821630185
0.200874749465581
0.05747002382372
0.323778408584941
0.150912813250416
0
ki ZiKi
2.62234482468802E+015 1.00304689544317E+015
17.65 0.640524193548387
0.2798 0.009800990773286
0.0013 0.000212524402304
0.0014 2.1127417519909E-05
1.024 0.027640889762812
0.068 0.003099917127072
0.0208 0.001723421786519
0.000745 1.71452054794521E-05
0.00437 0.000569674556541
2.7707311091824E-155 1.67255530578864E-156
0 0
v(Ki+1) 1+V(Ki+1)
1.57340689481281E+015 1573406894812815
9.99 10.99
-0.43212 0.56788
-0.59922 0.40078
-0.59916 0.40084
0.0144 1.0144
-0.5592 0.4408
-0.58752 0.41248
-0.599553 0.400447
-0.597378 0.402622
-0.6 0.4
-0.6 0.4
KJ/hr
K
KJ/mol.K
Kmol
KJ/hr
3900.47KPa Joural of Chem and engineering data vol 23 no 2 978
solubility of H2S IN liq DGA (MOLE ratio of H2S in liq DGA) =1.09
713.497066904361
Recycle Stream(kg/hr)
1094.31245297795
528.080900565981
61.8639971570233
142.798974482484
Hf(KJ/mol) Hd(KJ/mol)
77.88 81.82
5.6379 59.11
25.646 55.39
26.339 69.74
38.0529 74.87
60.702 68.94
23.833 84.09
29.33 39.88
20.9481 39.41
22.01 31.58
8.3531 17.12
∑Qfi+Qr= Qc+∑Qdi+∑Qwi
nƛ 10.8358157063226
NcCpc(∆T)
0.064 KJ/mol.k
10 K
16.930962041129 kmol
744.962329809677 kg/hr
ncp for H2 stream
0
0
0
0
0
0
0
0
0
0
99.41932
0
0
0
99.41932
moles at outlet(moles/hr) mole fraction at outlet
cp 25 n 54.34
0 0 1.7437
0 0 1.7437
0 0 1.957
0 0 0.1578
0 0 0.1387
0 0 1.23
434.736489361702 0.121375532676102 0.0858
0 0 0.106
0 0 0.113
0 0 0.108
559.667 0.156255299264097 0.0286
29.2219 0.008158559875007
73.8874482758621 0.020628883500734
220.86 0.061662641169604
12.631 0.003526491083099
38.2313529411765 0.010673939137192
434.736489361702 0.121375532676102
91.7289090909091 0.025610100544019
523.913205128205 0.14627307784043
91.0374112149533 0.025417038942123
1086.1782 0.30325371997123
3596.82940537451 1.00421081667974
300
v(Ki-1) 1+V(Ki-1) Yi
6.08E+051 6.08E+051 0.3825
17.6 18.6 0.036290322581
8.104 9.104 0.035028558875
0.37528 1.37528 0.163480309464
0.0548 1.0548 0.015091012514
31.548 32.548 0.026993056409
1.896 2.896 0.045587016575
0.31384 1.31384 0.08285681666
0.752 1.752 0.02301369863
0.0824 1.0824 0.130360310421
-0.35036 0.64964 0.0603651253
-0.4 0.6 0
Σyi= 1.001566227429
For Top Streams: zi
0.153
0.015
0.015
0.116
0.014
0.011
0.023
0.061
0.014
0.117
0.316
0.014
v(Ki-1) 1+V(Ki-1) Yi
1.18005517110961E+015 1.18005517110961E+15 0.85
7.4925 8.4925 0.075422336597
-0.32409 0.67591 0.014500437593
-0.449415 0.550585 0.000385997443
-0.44937 0.55063 3.83695358E-05
0.0108 1.0108 0.027345557739
-0.4194 0.5806 0.005339161431
-0.44064 0.55936 0.003081060116
-0.44966475 0.55033525 3.1154111E-05
-0.4480335 0.5519665 0.00103208176
-0.45 0.55 3.0410096E-156
-0.45 0.55 0
Σyi= 0.976144074566
m and engineering data vol 23 no 2 978
A (MOLE ratio of H2S in liq DGA) =1.09
51.8356477078182 kmol/hr
nCp for CHPS Bottom nCp for HHPS Bottom Mixed Stream mo
7.33905974687795E-15 1.6094508765901E-51 2.55414427E-13
-1.7264771072967 0.062390903225807 5.10030124778
1.41024744769449 0.151938062720233 44.37739547571
7.87853795692057 6.5528797649363 415.2307205012
2.43959833905597 6.35886448813311 50.11928218452
1.14908311724175 0.06393592662351 21.76906848934
62.4274328740301 2.86255994171271 78.93753872685
-7.64180187496711 -46.8371494478709 216.4985070799
8.58651002399253 7.91862309940868 50.12404929849
16.0265436981071 36.2211423107528 418.3954000916
25.2145134183937 496.914541749285 1131.818078038
0 43.8135938278992 521.5904027131
115.764187893172 554.083320626826 2953.960743847
KJ/hr Qr=
cp =
cp 54.34 n 120
1.898
1.89
1.998
0.164
0.223
1.344
0.1
0.122
0.127
0.1244
0.0291
16.7934520547372
Moles in W
986.7
151.8
121.44
0
5.1612
8.5008
75.9
151.8
0
3.036
12.144
0
95947.3364032703
0.1 KJ/Kg.K
cp 25 n 325
1.757
1.757
2.0032
0.793
0.4572
1.6766
0.1227
2.048
0.193
0.1135
0.0294
10.9506
Qin
∆T=t2-T(ref)
∑NiCpi=
t2-T(ref)=
Qin=
Qout
∑NiCpi =
∆T=325-T(ref)
325-T(ref)=
Qout=
KJ/hr
cp 25 to 360
0.1266
0.0294
0.0817
0.139
0.205
0.04
0.036
0.035
0.0788
0.2381
0.9112
0.09988
2.02068
Qout=Qin+Qfuel
Qfuel =heater duty
Qin=∑NiCpi *∆T
414.212736670939
120
49705.5284005127
Qout=∑NiCpi *∆T (FOR OUTLET)
1347.32412894317
300
404197.238682951
354491.710282438
ziki
2.3256E+051
0.675
0.3189
0.2248312
0.015918
0.87857
0.13202
0.1088606
0.04032
0.141102
0.0392156
0
nCp for bottom
0
-68.3577808884279
0.322565614527973
0.008372906518572
0
0
0
216.8733184
148.846476032619
Compressor Balance:
Innlet Pressure=
Outlet Pressure=
Inlet temp=
Effficiency=
Density=
flow rate=
Vol flowrate=qa=
KJ/K.hr
KJ/hr
KJ/K.hr
KJ/hr
KJ/hr
v(Ki-1) 1+V(Ki-1)
6.08E+051 6.08E+051
17.6 18.6
8.104 9.104
0.37528 1.37528
0.0548 1.0548
31.548 32.548
1.896 2.896
0.31384 1.31384
0.752 1.752
0.0824 1.0824
-0.35036 0.64964
-0.4 0.6
Pa 25
Pb 60.67
Ta 300.57
Ꞃ 0.75
PM/RT 3.22452684200219
qa 1827.05632518344
566.61222396554 mᵌ/hr
0.157392284434872
105.5162798769 KW
Qwi(KJ) ƛ(KJ/mol)
93026.076 3.2809
0
7685.9376 -6.813E-08
0 2.605E-07
387.296448 -2.13E-07
650.3112 -2.233E-07
5661.381 -2.59E-07
14033.91 6.722E-08
0 -1.952E-07
126.47976 -1.889E-07
396.5016 -2.007E-07
0
121967.893608
ncp cold stream of HE ncp hot stream for HE ncp fired heater in
15.9592275555556 0 15.9592275555556
15.89196 0 15.89196
12.3934957377049 0 12.3934957377049
7.85499797468354 0 7.85499797468354
12.5938750746269 0 12.5938750746269
123.283653818182 0 123.283653818182
52.3913205128205 55.0376395531915 52.3913205128205
53.0378517021277 0 53.0378517021277
21.9677705714286 0 21.9677705714286
1.12072552380952 0 1.12072552380952
97.7178582 16.4542098 97.7178582
0 2.38742923 0
0 10.2703553103448 0
0 45.2763 0
0 0.50524 0
0 1.37632870588235 0
0 15.2157771276596 0
0 7.22823803636364 0
0 124.743734141026 0
0 82.9532890990654 0
0 108.487478616 0
414.212736670939 361.448541003533 414.212736670939
0
bar
bar
K Components Molar Mass
Hydrogen 2
kg/mᵌ Hydrogen sulphide 24
kg/hr Ethane 30
Butane 58
pentane 72
nƛ(KJ)
10.8358546772
-4.402437966E-05
8.60355434E-05
-3.0585948E-05
-2.885848812E-05
-2.23148184E-05
4.82626156E-06
-2.80299392E-06
-8.13758532E-07
-4.32295758E-07
0
10.8358157063226
ncp fired heater out
14.7736368888889
14.7736368888889
12.4257510819672
37.9817889873418
25.820267641791
153.792688981818
64.2841502692308
890.340330212766
33.3840922857143
1.0225269047619
98.7252588
0
0
0
0
0
0
0
0
0
0
1347.32412894317
mole fraction mi*ni
0.963627493543158 1.92725498708632
0 0
0.031001093038696 0.930032791160888
0.001878479242497 0.108951796064832
0.003492934096083 0.251491254917952
0
Molar Mass 3.21773082922999
DGA-H2S Solubility Operating Line
Xo Yo
0.01 0.00981
0.06 0.00231
0.11 0.00519 Operating Line (DGA-H2S)
0.16 0.01269 0.12
0.21 0.02019
0.26 0.02769 0.1
0.31 0.03519
0.08
0.36 0.04269
0.41 0.05019
0.06
Yo
0.46 0.05769
0.51 0.06519 0.04
0.56 0.07269
0.61 0.08019 0.02
0.66 0.08769
0
0.71 0.09519 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
0.76 0.10269 Xo
0.81 0.11019
(DGA-H2S)
mole fraction at inlet Avg. Molar Weight mol.frac (Out) Avg. Molar weight
0.001242120925255 0.111790883272952 0 0
0.001242120925255 0.111790883272952 0 0
0.000916318715352 0.111790883272952 0 0
0.007075391058166 0.558955893595099 0 0
0.008342625277539 0.558955893595098 0 0
0.013550472764069 2.01224520546427 0 0
0.077394048257896 6.03673576411586 0.1213755326761 9.46729154873594
0.064220593235275 6.03673576411586 0 0
0.025552328510704 1.78866299574927 0 0
0.001330843848488 0.111790883272952 0 0
0.496054243898115 0.992108487796231 0.1562552992641 0.3125105985282
0 0 0.008158559875 0.24475679625021
0 0 0.0206288835007 1.19647524304258
0 0 0.0616626411696 4.43971016421146
0 0 0.0035264910831 0.05995034841268
0 0 0.0106739391372 0.36291393066453
0 0 0.1213755326761 2.18475958816983
0 0 0.025610100544 2.91955146201811
0 0 0.1462730778404 12.2869385385962
0 0 0.0254170389421 1.35981158340359
0.303078907489681 51.5234142732458 0.3032537199712 51.5531323951092
1.00000001490579 69.9549778107693 1.0042108166797 86.3878021971425
outlet of reactor( mass fraction at outlet
Cp (Cold) Viscosity density
0 1.03 BTU/lbm. oF 7.08 lbf/hr.ft 0.123 lb/ft3
0
0
0 Cp (Hot) Viscosity (Hot) density (Hot)
0 2.08 BTU/lbm.oF 0.486 lbf/hr.ft 0.114 lb/ft3
0
33909.44617021 0.109506205076898
0
0
0
1119.334 0.003614745517761
876.657 0.002831051287073
4285.472 0.013839381903428
15901.92 0.051353210072953
214.727 0.00069343329229
1299.866 0.004197750445524
7825.256808511 0.025270662710053
10457.09563636 0.033769848481639
44008.70923077 0.142120479172778
4870.5015 0.01572865960149
184650.294 0.596304429767883
309419.2793459 0.99922985732977
Thermal Conductivity
0.13 lb/ft2.hr. oF