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Magnesium and its Alloys as Orthopedic Biomaterials

Article  in  Biomaterials · April 2006


DOI: 10.1016/j.biomaterials.2005.10.003 · Source: PubMed

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Biomaterials 27 (2006) 1728–1734


www.elsevier.com/locate/biomaterials

Review

Magnesium and its alloys as orthopedic biomaterials: A review


Mark P. Staigera, Alexis M. Pietaka,, Jerawala Huadmaia, George Diasb
a
Department of Mechanical Engineering, University of Canterbury, Private Bag 4800, Christchurch, New Zealand
b
Department of Anatomy & Structural Biology, University of Otago Medical School, P.O. Box 913, Dunedin, New Zealand
Received 20 June 2005; accepted 3 October 2005
Available online 24 October 2005

Abstract

As a lightweight metal with mechanical properties similar to natural bone, a natural ionic presence with significant functional roles in
biological systems, and in vivo degradation via corrosion in the electrolytic environment of the body, magnesium-based implants have
the potential to serve as biocompatible, osteoconductive, degradable implants for load-bearing applications. This review explores the
properties, biological performance, challenges and future directions of magnesium-based biomaterials.
r 2005 Elsevier Ltd. All rights reserved.

Keywords: Magnesium; Orthopedic implant

Contents

1. Introduction: the exciting potential of magnesium-based implants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1728


2. Biological performance of existing magnesium-based orthopedic implants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1729
3. Suggested biological activity of magnesium metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1731
4. Improvement of corrosion resistance, mechanical properties and biological performance . . . . . . . . . . . . . . . . . . . . . . . . . 1731
4.1. Alloying and surface treatments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1731
4.2. Porous magnesium microstructures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1732
5. Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1733
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1733
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1733

1. Introduction: the exciting potential of magnesium-based cobalt–chromium-based alloys. A limitation of these


implants current metallic biomaterials is the possible release of toxic
metallic ions and/or particles through corrosion or wear
Metallic materials continue to play an essential role as processes [2–6] that lead to inflammatory cascades which
biomaterials to assist with the repair or replacement of reduce biocompatibility and cause tissue loss [2,4–13].
bone tissue that has become diseased or damaged [1]. Moreover, the elastic moduli of current metallic biomater-
Metals are more suitable for load-bearing applications ials are not well matched with that of natural bone tissue,
compared with ceramics or polymeric materials due to their resulting in stress shielding effects that can lead to reduced
combination of high mechanical strength and fracture stimulation of new bone growth and remodeling which
toughness. Currently approved and commonly used decreases implant stability [14]. Current metallic biomater-
metallic biomaterials include stainless steels, titanium and ials are essentially neutral in vivo, remaining as permanent
fixtures, which in the case of plates, screws and pins used to
Corresponding author. Tel.: +64 3 389 8207. secure serious fractures, must be removed by a second
E-mail address: alexis.pietak@gmail.com (A.M. Pietak). surgical procedure after the tissue has healed sufficiently

0142-9612/$ - see front matter r 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biomaterials.2005.10.003
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Table 1
Summary of the physical and mechanical properties of various implant materials in comparison to natural bone

Properties Natural bone Magnesium Ti alloy Co–Cr alloy Stainless steel Synthetic hydroxyapatite

Density (g/cm3) 1.8–2.1 1.74–2.0 4.4–4.5 8.3–9.2 7.9–8.1 3.1


Elastic modulus (Gpa) 3–20 41–45 110–117 230 189–205 73–117
Compressive yield strength (Mpa) 130–180 65–100 758–1117 450–1000 170–310 600
Fracture toughness (MPam1/2) 3–6 15–40 55–115 N/A 50–200 0.7

Compiled from references [16–19; 20].

[15]. Repeat surgery increases costs to the health care that is too fast to be dealt with by the host tissue [31,33,34].
system and further morbidity to the patient. It is likely that in spite of some early successes with
Magnesium is an exceptionally lightweight metal. With a magnesium-based implants [33,35,36], the metal was
density of 1.74 g/cm3, magnesium is 1.6 and 4.5 times less abandoned due to the production of gas during the in
dense than aluminum and steel, respectively [16]. The vivo corrosion process when stainless steels became
fracture toughness of magnesium is greater than ceramic available [31]. Several possibilities exist to tailor the
biomaterials such as hydroxyapatite, while the elastic corrosion rate of magnesium by using alloying elements
modulus and compressive yield strength of magnesium and protective coatings, processes that of course must lead
are closer to those of natural bone than is the case for other to a non-toxic, biologically compatible material.
commonly used metallic implants (Table 1). Moreover, This work reviews the biological performance of
magnesium is essential to human metabolism and is different magnesium-based materials that have been used
naturally found in bone tissue [21–26]. It is the fourth as orthopedic biomaterials, reports on the safety of
most abundant cation in the human body, with an magnesium in the body, hypothesizes upon various
estimated 1 mol of magnesium stored in the body of a biologically active features of magnesium-based implants,
normal 70 kg adult, with approximately half of the total explores possible routes to improve limiting factors such as
physiological magnesium stored in bone tissue [21]. the corrosion resistance and improve integration of the
Magnesium is a co-factor for many enzymes, and stabilizes implant with tissue, and ultimately highlights the need for
the structures of DNA and RNA [26]. The level of further research.
magnesium in the extracellular fluid ranges between 0.7
and 1.05 mmol/L, where homeostasis is maintained by the 2. Biological performance of existing magnesium-based
kidneys and intestine [21]. While serum magnesium levels orthopedic implants
exceeding 1.05 mmol/L can lead to muscular paralysis,
hypotension and respiratory distress [22], and cardiac Magnesium-based materials were first introduced as
arrest occurs for severely high serum levels of 6–7 mmol/L, orthopedic biomaterials in the first half of the century.
the incidence of hyper-magnesium is rare due to the The first use of magnesium was reported by Lambotte in
efficient excretion of the element in the urine [21,22,24]. 1907, who utilized a plate of pure magnesium (actual purity
The major drawback of magnesium in many engineering level unknown) with gold-plated steel nails to secure a
applications—its low corrosion resistance, especially in fracture involving the bones of the lower leg [33]. The
electrolytic, aqueous environments—becomes an intriguing attempt failed as the pure magnesium metal corroded too
property for biomaterial applications, where the in vivo rapidly in vivo, disintegrating only 8 days after surgery and
corrosion of the magnesium-based implant involves the producing a large amount of gas beneath the skin [33]. In
formation of a soluble, non-toxic oxide that is harmlessly an attempt to slow the corrosion process and increase the
excreted in the urine. Moreover, due to functional roles mechanical integrity of the implants, future in vivo works
and presence in bone tissue, magnesium may actually have have investigated various magnesium alloys [34,31,35–40].
stimulatory effects on the growth of new bone tissue Troitskii and Tsitrin, in 1944, reported on 34 cases where
[27–30]. Thus, it is projected that magnesium and its alloys magnesium, alloyed with small levels of cadmium, was
be applied as lightweight, degradable, load bearing fashioned into plates and screws and used to secure various
orthopedic implants, which would remain present in the fractures [34]. Of the 34 cases, 9 were unsuccessful; these
body and maintain mechanical integrity over a time scale failures were attributed to infection, or difficulties arising
of 12–18 weeks while the bone tissue heals, eventually being with the mounting of a plaster cast, which presumably did
replaced by natural tissue [31,32]. The unfortunate not allow for treatment of gas cysts [34]. In all patients, no
complication is that pure magnesium can corrode too increase in serum levels of magnesium was observed. No
quickly in the physiological pH (7.4–7.6) and high chloride distinct inflammatory reactions to the implant were
environment of the physiological system, loosing mechan- observed [34]. The material is reported to have stimulated
ical integrity before the tissue has sufficiently healed and the development of a hard callous at the fracture site [34].
producing hydrogen gas in the corrosion process at a rate Hydrogen gas was given off in the corrosion process,
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however, was easily treated by drawing off the gas with a corrosion rate, with pins 3 mm in diameter present for 5
subcutaneous needle [34]. While the sizes of the implants months, and pins 8 mm in diameter present for 11 months
used were not given, it is reported that the mechanical in vivo [40]. No information was given as to how long the
integrity of most were maintained for 6–8 weeks, with mechanical integrity of the implants survived or if the
complete resorption occurring in 10–12 months [34]. On potentially toxic effects of the alloying elements were
the contrary however, it was also reported that some considered [40].
implants only survived 3–5 weeks, which was attributed to More recently, Witte et al. explored the in vivo
increased acidity in the environment of some fractures [34]. degradation of magnesium-based alloys, comparing two
Similar results were reported by Znamenski in 1945, where alloys containing only aluminum and zinc, and two alloys
magnesium alloy containing 10 wt% aluminum was used to with rare earth element combinations [31,39]. The alumi-
treat gunshot wounds in two young men [37]. In both cases, num–zinc alloys contained 3 wt% aluminum and 1 wt%
fractures fused in 6 weeks, with the magnesium plate no zinc (AZ31), and 9 wt% aluminum and 1 wt% zinc (AZ91).
longer detectable after 6 weeks, and the pins no longer The first rare-earth alloy was composed of 4 wt% yttrium
detected after 4 weeks [37]. McBride reports on the use of and 3 wt% of a rare earth metal mixture consisting of
screws, pegs, plates and bands prepared from magnesiu- neodymium, cerium and dysprosium (WE43). The final
m–aluminum–manganese alloys to secure 20 fractures and rare-earth alloy consisted of 4 wt% lithium, 4 wt%
bone grafts [35]. Consistent with other reports, no systemic aluminum and 2 wt% of a rare earth element mixture of
reactions to the use of magnesium alloys or inflammatory cerium, lanthanum, neodymium and praseodymium
reactions adjacent to the implant are observed [35]. While (LAE442). The implants consisted of rods 1.5 mm in
no effect on the cancellous bone tissues is observed, a diameter and 20 mm in length, inserted into the femur of
positive effect on the periosteal tissue and deposits of the guinea pigs. A rod of polylactide of the same dimensions
osseous callous are reported [35]. McBride reports that was used as a control. Radiographs were taken frequently,
while the absorption rate is higher for traumatized bone and implants were harvested at 6 and 18 weeks. Synchro-
tissue, a typical magnesium–aluminium–manganese 1 gm tron-radiation-based microtomography was used to char-
screw would completely absorb in 120 days [35]. acterize the degradation of the implants, for which
These early examples imply that magnesium-based complete degradation was observed in 18 weeks [39].
materials are non-toxic and may actually stimulate bone Significantly increased (Po0:05) bone area was observed in
tissue healing. However, the rate of corrosion of pure all groups with magnesium-based implants at weeks 6 and
magnesium, or these simple alloys, occurs at a rate that is 18, in comparison to the polymer control [31]. Fig. 1
too rapid to allow sufficient time for healing as it is illustrates the increased bone area to magnesium implants
desirable to have the implanted fixture present for at least [31]. Subcutaneous gas pockets were observed after 1 week,
12 weeks [31]. which were removed using a syringe, and were not
In an effort to improve the corrosion resistance of observed after 2–3 weeks [31]. Adverse effects due to the
magnesium, more complex alloying compositions may be formation of subcutaneous gas were not observed [31]. The
necessary, with the addition of small levels (o4%) of rare slowest rate of corrosion was noted for LAE442, while
earth elements having the most significant effect. Stroga- AZ31, AZ91 and WE43 degraded at similar rates [31].
nov et al. report that magnesium alloyed with 0.4–4 wt% Energy dispersive X-ray analysis (EDX) was used to form
rare earth metal, 0.05–1.2 wt% cadmium, 0.05–1.0 wt% elemental maps of the corrosion layer and new bone tissue
calcium or aluminum, and variable, trace (o0.8%) levels [31]. The rare earth elements were shown to be localized in
of manganese, silver, zirconium or silicon had a slowed the corrosion layer, and were not detected in the

Fig. 1. Flouroscopic images of cross-sections of a degradable polymer (a) and a magnesium rod (b) with in vivo staining of newly formed bone resolved
using calcein green. Bar ¼ 1.5 mm. I ¼ Implant residual; P ¼ periosteal bone formation; E ¼ endosteal bone formation. Reproduced from Witte et al.
[31].
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surrounding bone [31]. The corrosion layer also contained that the osteoconductive activity of many materials is
high levels of calcium and phosphorous, and X-ray highly dependent on the precipitation of a biologically
diffraction analysis suggested that an amorphous calcium equivalent apatite in a physiological electrolyte—a coating
phosphate had formed at the surface of the material in vivo method referred to as a biomimetic process [44–53]. The
[31]. biomimetic precipitation of a calcium phosphate coating
While magnesium is a prevalent ion in the body, and on titanium implants has been shown to impart osteocon-
magnesium-based implants have been used in vivo without ductive capacity to otherwise biologically neutral material,
signs of adverse reactions, more information is required to enhancing osteoblast response and early bone apposition
confirm its safe use. Li et al. have conducted a preliminary to the implant [54–57]. The method of biomimetic
in vitro assessment of the cytotoxicity of pure and surface- precipitation is favored over other coating methods such
treated magnesium metal using bone marrow cells of mice as plasma spraying due to the low temperature processing
[24]. The results show positive cell proliferation and which allows for incorporation of biological moieties such
viability after 72 h of incubation with the magnesium as RGD proteins, the capacity to evenly deposit the coating
metals, with no sign of growth inhibition. onto complex porous forms, increased coating adhesion
While further investigation into the non-toxicity, bio- and a greater similarity to the apatite crystals of natural
compatibility, mechanical integrity, in vivo degradation bone which imparts a greater biological activity to the
processes and bone response is clearly necessary, the above resulting surface [45,53].
examples support the viability of magnesium-based mate- The precipitation of amorphous calcium phosphate or
rials as lightweight, degradable, biologically compatible magnesium calcium apatite ((Ca1xMgx)10(PO4)6OH2)
and possibly biologically active orthopedic implants. coatings has been observed on the surface of magnesium-
based metals incubated in physiological electrolyte [42,43].
3. Suggested biological activity of magnesium metal A similar coating is observed in the corrosion layer of
magnesium-based metals implanted in vivo [31]. In
Osteoconductive bioactivity in magnesium-based metals addition to the possible enhancement of cell attachment
is suggested by observations of increased bone apposition and growth, the precipitation of calcium phosphates at the
about magnesium-based implants compared to PLA surface may slow the corrosion process of magnesium
controls [31] and a decreased time for hard callous [42,43]. Given the recent success in the improvement of the
formation when magnesium-based structures were used to biological response to titanium metals through the induc-
support fractures in humans [34,37]. While investigations tion of a biomimetic calcium phosphate coating, the
of bone cell response to pure magnesium metal are scarce, a potential feature of magnesium metals is an intriguing
number of studies have investigated the effect of enriching possibility, certainly worthy of further exploration.
the surface of a biomaterial such as hydroxyapatite with
magnesium ions and suggest a biochemical role for 4. Improvement of corrosion resistance, mechanical
magnesium in the bone system [27–30,41]. Revell et al. properties and biological performance
observed increased interfacial strength for implants with
hydroxyapatite surfaces enriched with magnesium [27]. 4.1. Alloying and surface treatments
Zreiqat et al. report significantly increased bone cell
adhesion on magnesium-enriched alumina [28]. Cells The rapid corrosion rate of magnesium in the electrolytic
grown on magnesium enriched substrates expressed a physiological environment is one of the greatest limitations
significantly enhanced level of a5b1 integrin receptor, in for its use in orthopedic applications. Unprotected
addition to increased expression of collagen I extracellular magnesium exposed to a typical atmosphere will develop
matrix protein, thus suggesting a role of magnesium in the a gray oxide film of magnesium hydroxide (Mg(OH)2)
cell attachment process [28]. Two studies conducted by which slows corrosion [58]. These films of Mg(OH)2 are
Yamasaki et al. using magnesium-enriched apatites or slightly soluble in water, however severe corrosion occurs
collagen materials report similar beneficial effects of in aqueous physiological environments where chloride ions
magnesium-enriched materials on bone cell attachment are present at levels on the order of 150 mmol/L, as
and tissue growth [29,30]. On the contrary, Serre et al., Mg(OH)2 reacts with Cl to form highly soluble magne-
working with collagen sponges and magnesium-enriched sium chloride and hydrogen gas [58]. Pitting of magnesium
apatite, report a toxic effect of higher magnesium levels on is observed for Cl concentrations exceeding 30 mmol/L
bone cells in vitro [41]. From these results, the biological [58]. The following reactions summarize the corrosion
activity of magnesium is an intriguing prospect, but as of reactions of magnesium:
yet the potential remains largely unexplored.
Preliminary observations indicate that magnesium pro- MgðsÞ þ 2H2 O-MgðOHÞ2 ðsÞ þ H2 ðgÞ; (1)
motes precipitation of calcium phosphate in an in vitro
environment, a feature that may be exploited to induce or MgðsÞ þ 2Cl ðaqÞ-MgCl2 ; (2)
enhance osteoconductivity, while also improving the in situ
corrosion resistance [42,43]. It is now widely recognized MgðOHÞ2 ðsÞ þ 2Cl -MgCl2 : (3)
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Alloying is an essential step to improve mechanical 4.2. Porous magnesium microstructures


properties and corrosion resistance of magnesium [58,59].
Protective coatings and surface treatments [60] can also be A microstructure of interconnected pores in the solid
applied to improve the corrosion resistance and potentially matrix results in an implant with lower density and
improve biological compatibility and biological activity of considerably altered mechanical properties and deforma-
magnesium-based implants. tion behavior [17]. Appropriate choice of pore size can
An appropriate alloying composition can improve the result in significantly improved integration of the implant
corrosion resistance, mechanical properties and the ease with natural tissue [61]. An example of a magnesium
of manufacture of magnesium-based materials. Two material with a porous microstructure appropriate for an
primary groups of magnesium-based alloys are those orthopedic application is shown in Fig. 2, reproduced from
that contain 2–10 wt% aluminum with trace additions of the work of Wen et al. [62].
zinc and manganese, with products that demonstrate In contrast to monolithic materials, porous materials
moderate corrosion resistance and improved mechanical under a compressive load are characterized by a shortened
properties [58]. The second group uses a mixture of rare region of linear elasticity ending at the yield strength which
earth elements in combination with another metal such is followed by a long plateau exhibiting a constant flow
as zinc, yttrium, or silver, and a small amount of stress to large strains [17]. The number, size, shape and
zirconium which imparts a fine grain structure and connectivity of pores have significant effects on the
enhanced mechanical properties [58]. Little is known about Young’s modulus and yield stress [17]. Cancellous bone is
the in vivo corrosion characteristics of these metals, an interconnected, porous structure, and consequentially it
however the work of Witte et al. suggests that some exhibits deformation mechanisms that are typical of such
magnesium-rare earth alloys have a slightly enhanced materials [18]. The porosity of cancellous bone varies
corrosion resistance [31]. As these materials are used in the considerably from 30% to 95%, which significantly
body, care must be taken to choose alloying elements that influences the resulting mechanical properties—yield stres-
are non-toxic. ses of cancellous bone are reported to range from 3 to
For orthopedic applications, protective coatings for 20 MPa, with corresponding Young’s moduli from 10 to
magnesium must be non-toxic, and aim to improve the 40 GPa [18]. Thus, the inclusion of porosity can benefit the
biocompatibility/bioactivity of the implant. Simple material by increasing biological integration and by
but effective options include alkali-heat treatments, which adjusting the mechanical properties to comply with the
may induce a biomimetic precipitation of calcium phos- natural bone system at hand. On the other hand, too many
phate at the implant surface [42]. Li et al. have demon- large pores will compromise the mechanical properties of
strated that incubation of 99.9% pure magnesium in an the implant making it unsuitable for a load bearing
alkaline solution of NaHCO3–MgCO3 at a pH of 9.3 for applications.
24 h, followed by a 773 K 10 h heat treatment results in A number of techniques are available to produce an
no mass loss from materials incubated for 14 days in open porous metallic structure [63], however to ensure the
simulated body fluid (SBF), compared to untreated, or biocompatibility of the resulting material, one must be
only alkali treated controls which completely degraded in careful when selecting the reagents or methods used for the
this incubation period [42]. Li et al. also note that for high generation of the pores [64]. Porous magnesium metal
purity magnesium (99.99%) no mass loss was observed
after 180 days of incubation in SBF [42]. A calcium
phosphate phase was observed at the surface of the treated
samples and was attributed as a possible inhibitor of
further corrosion [42]. In a similar study, magnesium
(99.9% purity) was reported to be heat treated at 743, 773
and 803 K for 1–25 h in an ambient atmosphere [43].
Mass losses were not observed for materials heat treated
at 803 K compared with treatments at 743 or 773 K where
near complete loss of the material was observed after
29 days of incubation in SBF [43]. Incubation of the
803 K heat treated material in SBF resulted in the
precipitation of magnesium-apatite at the surface (at an
approximate composition of (Ca0.86Mg0.14)10(PO4)6(OH)2)
which is thought to reduce the corrosion of the material
[43]. The authors do note that MgO is observed in their
samples after heat treatments under ambient conditions
[43], however the effect of the oxidation of magnesium on Fig. 2. SEM micrograph of a magnesium material with porous micro-
its mechanical properties was not evaluated by these structure produced using space-holding particles. Reproduced from Wen
authors. et al. [62].
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implants suitable for biomaterial applications have been with bone tissue of porous magnesium-based implants are
prepared using argon gas injection to molten magnesium also topics requiring further investigation.
[64] a plaster casting method using a polyurethane foam
[65], a powder metallurgy techniques using space-holding Acknowledgements
particles [32,62,66]. While plaster casting and powder
processing using space-holding particles produced viable One of the authors (MPS) would also like to acknowl-
products [32,62,65,66], production using foaming by edge the Brian Mason Scientific & Technical Trust for their
injection of argon gas to the molten metal did not produce financial support.
a product with consistent morphology and this approach
has been abandoned [64]. References
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