Typhoon Service GB

TYPHOON
SERVICE MANUAL
Serial No. SEV0642206-

5015276-00
Contents
Foreword
Safety regulations
Technical data
Description
Software description and settings
Preventive maintenance
Fault indications and troubleshooting
Repair and adjustment
Electrical diagram
Foreword
Foreword
This service manual is intended for maintenance and service personnel working with the Arjo
Typhoon flusher-disinfector.
The service manual is divided into the following sections:
• Safety regulations
• Technical data
• Description of the design and operation of the machine.
• Software description and menu tree
• Preventive maintenance
• Fault indications and troubleshooting
• Repair and adjustments
• Electrical diagram
The purpose of the service manual is to provide information for the maintenance and service
personnel whose job it is to ensure safe operation with optimum efficiency.
Before starting work on the machine, the maintenance and service personnel must have read the
safety instructions in this manual and familiarized themselves with the operation of the machine
and its safety instructions.
Read the safety instructions in the service manual before starting work on the
machine.
The information in this manual describes the machine as dispatched from Getinge. There may
be differences due to customization.
The machine is accompanied by the following documentation:
• Instruction manual
• Installation manual
• Service manual (this publication)
• Spare parts list
Getinge reserves the right to change the specification and design without prior notice. The infor-
mation in this manual was up to date on the date of issue of the manual.
© Copyright
The content of this manual must not be copied,
in whole or in part, without the written consent of Getinge.
Edition 0610 Service manual 5015276-00

Foreword
5015276-00 Service manual Edition 0610

Safety regulations 1:1
1. Safety regulations
Contents
Safety regulations ________________________________________________ 1:3
General safety regulations ______________________________________ 1:3
Product liability ________________________________________________ 1:4
Isolating device ________________________________________________ 1:4
Attention symbols______________________________________________ 1:4

1:2 Safety regulations

Safety regulations 1:3
Safety regulations
This machine has been designed with a number of built-in safety devices. To avoid injury, it is
highly important not to bypass or disable these safety devices.
General safety regulations

• Take care when handling the chemical agent used in the machine.
Read the details on the container or contact the manufacturer:
- if the agent comes into contact with the operator’s eyes or skin or if the vapours are
breathed in, etc.
- about storing the agent and disposing of empty containers.
• The machine must be connected in accordance with the installation instructions.
• Only adults may operate the machine.
• Installation and service work must be done by personnel trained for this machine.
• Never bypass the door switch of the machine.
• Leakage in the system, due to a worn door seal for example, must be dealt with immediately.
• Before repair or service work is done, the personnel concerned must study the relevant hand-
books and service manuals.
• Before welding begins on or close to the machine, all wiring connected by plugs and sockets
must be disconnected from all circuit boards of the control system.
• Do not hose down the machine with water.
• Take care when using corrosive detergent.
• Precautions must be taken with hot water and steam.
• Run a program before starting servicing work. If this is not possible, disinfect the machine
with disinfectant before starting servicing work.
In an emergency
• switch off the main switch
• close shutoff valves in the water and (where present) steam supply lines.

1:4 Safety regulations
Product liability
Any modification or incorrect use of the equipment without the approval of
Getinge Disinfection AB invalidates Getinge Disinfection AB’s product liability.
Isolating device
The machine must be fitted with a separate isolating device in the electric power supply.
The isolating device must be easily accessible on a wall close to the machine. The isolator
switch must be marked “I” and “O” to identify its position.
Attention symbols
Some of the warnings, instructions and advice in this manual are so important that we use the
following special symbols to draw attention to them. The symbols and designs used are:
This symbol indicates a warning in the service manual. It warns of a hazard that
may lead to more or less severe injury and in certain cases mortal danger.
It also highlights warnings to avoid damage to equipment.
This symbol highlights a warning in the text of the service manual dealing with
the handling of components sensitive to ESD. The hazard that it warns about
may result in damage to hardware and/or circuit boards.

Technical data 2:1
2. Technical data
Contents
Technical data ___________________________________________________ 2:3
Dimensions ___________________________________________________ 2:3
Connections __________________________________________________ 2:3
Other points ___________________________________________________ 2:3
Alternative connection arrangements ______________________________ 2:4

2:2 Technical data

Technical data 2:3
Technical data
Dimensions
Weight 135 kg
Width 600 mm
Depth 600 mm
Height (incl. 200 mm plinth) 1840 mm
Connections
Water consumption (without cooling*) +/-2 liters
Economy program 19 liters/process
Normal program 24 liters/process
Intensive program 33 liters/process
* Cooling approx 6 liters
Cold water
Water quality Drinking water with max 5 °dH
Connection 15 mm (1/2”)
Pressure 100-800 kPa
Flow rate 20 liters/min
Hot water
Water quality Preheated drinking water with max 5 °dH
Temperature 45-60 °C (113 - 140 °F)
Flow rate 20 l/min
Softened water
Water quality Preheated drinking water with max 5 °dH
Temperature 45-60 °C (113 - 140 °F)
Flow rate 20 l/min
Steam
Connection 15 (1/2”) mm
Pressure 30-300 kPa
Consumption 0.3 kg/process
Waste
Connection Ø 90/110 mm
Other points
Sound level
60 dB (A) leq
Degree of protection
IP21
Environmental requirements
Air humidity max 80% at 31°C (87 °F)
Room temperature 5 - 40 °C (41 - 104 °F)
Dead volume
<2,3 liters (pump & steam generator)
2:4 Technical data
Alternative connection arrangements

Variant Electrical connection Fuse Power requirement
L1,L22 230 V, 1N+PE 50 Hz (TN) 1x20 A 4.35 kW
L2,L23 230 V, 3+PE 50 Hz (TN) 3x16 A 5.51 kW
L3,L24 230/400 V, 3N+PE 50 Hz (TN) 3x10 A 5.51 kW
V2 230 V, 1N+PE 50 Hz (TN) 1x10 A 1.16 kW
L5 240 V, 2+PE 60 Hz (TN) 1x20 A 4.35 kW

L6 240 V, 3+PE 60 Hz (TN) 3x15A 5.71 kW
V3 240 V, 2+PE 60 Hz (TN) 1x10 A 1.36 kW
L9 208 V, 2+PE 60 Hz (TN) 1x22A 4.35 kW

L10 208 V, 3+PE 60 Hz (TN) 3x20 A 5.71 kW
V4 208 V, 2+PE 60 Hz (TN) 1x10 A 1.36 kW
L14 200 V, 2+PE 50 Hz (TN) 1x25 A 4.35 kW

L15 200 V, 3+PE 50 Hz (TN) 3x20 A 5.51 kW
V5 200 V, 2+PE 50 Hz (TN) 1x10 A 1.16 kW
L18 200 V, 2+PE 60 Hz (TN) 1x25 A 4.35 kW

L19 200 V, 3+PE 60 Hz (TN) 3x20 A 5.71 kW
V6 200 V, 2+PE 60 Hz (TN) 1x10 A 1.36 kW
L27 230/400 V, 3N+PE 60 Hz (TN) 3x15 A 5.71 kW

Description 3:1
3. Description
Contents
General _________________________________________________________ 3:3
Function ________________________________________________________ 3:4
Safe and simple _______________________________________________ 3:5
Detergent _____________________________________________________ 3:5
Simple service and installation ___________________________________ 3:5
Programs _____________________________________________________ 3:5

3:2 Description

Description 3:3
General
The flusher-disinfector is designed for cleaning and disinfecting circulation goods such as
bedpans, hand bowls and urine bottles. In this context, disinfection means killing all vegetative
bacteria, fungal spores and viruses, but not bacterial spores. A description of the mechanical de-
sign and general functions of the machine is given the instruction manual. This section contains
a general description of the control system For detailed information about the software and its
settings, see Chapter 4, Software description and settings.

3:4 Description
Function
The goods are cleaned by flushing with cold and hot water through fixed and rotating nozzles.
The water is drawn by a pump from the machine tank and fed to the flushing housing. The waste
outlet of the machine is connected to the normal waste pipe system. The items are disinfected
with steam.
Om machines with rim flushing, six liters of hot water pass through the nozzles and carry the
contaminants away via the waste outlet. NOTE: No disinfection!
Hot water
Cold water
Tank
Main
pump
Pump
V2019
Steam
generator
External steam

Description 3:5
Safe and simple

The disinfector is controlled by a microprocessor. This has several advantages:
• safety and reliability can be kept high by continuous monitoring of the process
• the dosing of detergent and descaler, the temperature and the disinfection time can all be
altered with great precision to suit different conditions.
• the built-in service program makes troubleshooting and servicing far easier
Operation is simple and the control buttons are few and clearly marked.
Detergent
The disinfector can be set for manual or automatic detergent dosing. The detergent button returns to
the zero position after every process.
Manual: If you want to add detergent you must press i before choosing a program.
Auto: Detergent is added to every process. If you do not want to add detergent, this feature
can be disabled with i.
Machines with built-in steam generator are fitted with a dosing pump for descaler.
Simple service and installation

Valves and the electrical equipment are easily accessible for inspection and service from the
front and from above.
Programs
Programs, standard set
• P1 Economy program for lightly soiled goods.
• P2 Normal program for normally soiled goods.
• P3 Intensive program for heavily soiled goods.
The following programs can also be selected:

• P4 Normal program with detergent dosing (option).
• P5 Intensive program with detergent dosing (option).

3:6 Description
• P8 Rim flushing program.

• P10 Extra intensive program to meet the requirements of HTM 2030 (option).
• P11 Extra intensive program with detergent dosing in tank, to meet the requirements of HTM
2030 (option).
• P12 Program for suction bottles.
• P14 Extra Extra intensive program to meet the requirements of Koller W and HTM 2030.
• P15 Extra Extra intensive program with detergent dosing in tank or pump, to meet the
requirements of Koller W and HTM 2030 (option).
The process starts when the desired program is chosen (the yellow button at M lights up). (The
normal program takes about five minutes.)
When the process is complete, the green lamp at N lights up and the door is opened.
The items may be hot at the end of the program. If the temperature of the
goods is above 60 °C, the display shows U7.
The illustration below shows an example of the program sequence in a normal program.
100
80
60
40
20
01 02 03 04 V543
Program phase Purpose

01. Rinsing During rinsing, the items are rinsed with pure water.
02. Main cleaning During this process the items are effectively cleaned.
03. Disinfection The flushing chamber is heated with steam until the correct disinfec-
tion temperature and the correct time are reached.
04. Cooling The flushing chamber is cooled with water (the cooling phase can be
eliminated by programming the machine accordingly).

Software description and settings 4:1
4. Software description and settings
Contents
Service program _________________________________________________ 4:3
Function ______________________________________________________ 4:3
Table of line numbers and line information ________________________ 4:5
Entering the service program ____________________________________ 4:9
Operator password (line number 0) ______________________________4:10
Checking or changing a value on a line
without sub-line number _______________________________________4:10
Quitting the service program ___________________________________4:10
Machine-independent variables, line numbers 00-09 ________________4:11
Operator password ___________________________________________4:11
Checking and retrieving settings ________________________________4:11
Machine type _________________________________________________4:11
Program version ______________________________________________4:11
Serial number ________________________________________________4:12
Language ____________________________________________________4:12
Date ________________________________________________________4:12
Time ________________________________________________________4:12
Demo _______________________________________________________4:13
Address _____________________________________________________4:13
Configuration, line numbers 10 - 29 _______________________________4:14
Startup code _________________________________________________4:14
Disinfection configuration ______________________________________4:14
Dosing method _______________________________________________4:14
Acoustic alarm _______________________________________________4:14
Temperature scale ____________________________________________4:14
Mains frequency ______________________________________________4:15
Pump starting time ____________________________________________4:15
Temperature indication (red LED)________________________________4:15
Temperature, condensate cooling _______________________________4:15
Time to crack open ___________________________________________4:15
Waiting time to crack open _____________________________________4:15
Type of turner for items _______________________________________4:16
Turning time for items _________________________________________4:16
Waiting time for turning of items ________________________________4:16
Run flushing program _________________________________________4:16
Program selection and program name ___________________________4:16
Interval disinfection, line number 31 _______________________________4:19
Interval disinfection active _____________________________________4:19
Interval disinfection program ___________________________________4:19
Limit for interval disinfection____________________________________4:19
Processes remaining to interval disinfection ______________________4:19
Reset interval disinfection ______________________________________4:19

4:2 Software description and settings
Inspection request, line number 32________________________________4:20

Processing of inspection request _______________________________4:20
Acknowledgement of inspection requests ________________________4:20
Counter type for inspection requests ____________________________4:20
Limit for inspection requests ___________________________________4:20
Counter for inspection requests ________________________________4:20
Line number 33 _________________________________________________4:21
Empty container alarm, line number 34 ____________________________4:21
Disinfection, line numbers 35 - 49 _________________________________4:22
Normal disinfection method ____________________________________4:22
Standby disinfection method ___________________________________4:22
Lower disinfection temperature _________________________________4:22
Upper disinfection temperature _________________________________4:22
Disinfection temperature _______________________________________4:22
Disinfection time ______________________________________________4:22
Max preheating time __________________________________________4:22
Power sharing, steam generator ________________________________4:23
Cooling method ______________________________________________4:23
Tank and water, line numbers 50 - 55 ______________________________4:24
Tank level at rest ______________________________________________4:24
Water level, filling at rest _______________________________________4:24
Mix ratio, water _______________________________________________4:24
Type of rim flushing ___________________________________________4:24
Addition of softened water _____________________________________4:24
Time for softened water _______________________________________4:24
Flushing time in the “Flushing time” instruction ___________________4:25
Pump time (flushing time) in the instruction “Pulse flushing to level” _4:25
Pump time in the instruction “Pulse flushing to level” ______________4:25
Pulses in the instruction “Pulse flushing to level” __________________4:25
Fault statistics, line numbers 60 - 63 ______________________________4:26
Time of fault __________________________________________________4:26
Instruction for last fault ________________________________________4:26
Counter, total number of faults__________________________________4:26
Counters for fault codes F1 - F16 _______________________________4:26
Program statistics, line numbers 70 - 74 ___________________________4:27
Max disinfection temperature ___________________________________4:27
Program time, last program ____________________________________4:27
Program time, total____________________________________________4:27
Counter for number of programs ________________________________4:27
Counters, program 1 - program nn ______________________________4:27
Function test, line numbers 80 - 83 _______________________________4:28
Display test __________________________________________________4:28
Read input 1 - 14) _____________________________________________4:28
Control, outputs 1 - 14) ________________________________________4:29
Read temperature_____________________________________________4:29
Read safety switch, door closing________________________________4:29
Activation, inputs _____________________________________________4:30
Activation, outputs ____________________________________________4:30
Input connections _____________________________________________4:31
Output connections ___________________________________________4:32

Service program
Function
In the service program, maintenance and service personnel can set parameters which control the
operation of the machine. These parameters are divided into the following groups:
• Machine-independent settings
• Configuration
• Program selection
• Interval disinfection
• Inspection request
• Dose size
• Empty container alarm
• Disinfection
• Tank and water
• Fault statistics
• Program statistics
• Function test
• Activation of inputs and outputs
• Switching of inputs and outputs
The facility for changing line information is protected by authorization codes, so as not put the
operation of the machine at risk. There are four passwords with different levels of authorization:
• Level A for users; display only (code 0000)
• Level B for users; change (code 2000)
• Level C for service personnel, change
• Level D for service personnel, critical.
You can always view all higher-level program lines without the authorization code for those
levels. The code only protects against unauthorized changes.
The operator communicates with the service program via the pushbuttons on the front panel and
via the display.

The information in the memory of the machine is structured as a number of lines, where every
line has a two-digit line number (00 - 99). On every line there is either line information or a
control for a certain function, eg:
On program line 11 you can switch child safety on or off.
Line Parameter Basic setting Setting range Authorization
11 Child safety 0 0=No 1=Yes BCD
A line can also contain several sub-line numbers. Each sub-line has a particular function, eg:
On program line 30, you can choose, with the aid of the sub-lines, which program (of up to 25)
is to start when a button or a combination of buttons is pressed.
Line Sub-line Parameter Basic setting Setting range Authorization
30 11 Program selection, button 1 1 00 - 25 CD
30 31 Program selection, buttons 2+5 4 00 - 25 CD
30 51 Program selection, buttons 3+5 5 00 - 25 CD
The table on the pages that follow lists all the line and sub-line numbers of the machine. This
section also describes how to work with the service program. This is followed by a detailed
description of each line number and its information.

Table of line numbers and line information

Line no.Sub-line no. Parameter Basic setting Setting range Authorization
Line nos. 00 - 09: Machine-independent variables
0 - Operator password 0000-9999 ABCD
1 - Checking and retrieving settings 1=Basic, 2=Factory, 3=Work CD
2 - Machine type 3 1, 2, 3,4,5,6 -
3 01 Program version (main version) 00.=00-99 -
3 02 Program version (sub-version) .00=00-99 -
3 03 Program version (test version) 00 - 99 -
3 04 Program version (protocol) 00-99 -
4 - Serial number SEVYYWWXXX -
5 - Language 1 1=Ge, 2=Sw, 3=En, 4=Fr, CD
5=It, 6=Fl, 7=Dk
6 01 Date, year 97 00-99 BCD
6 02 Date, month 01 01-12 BCD
6 03 Date, day 01 1-31 BCD
7 01 Time, hours 00 00-24 BCD
7 02 Time, minutes 00 00-59 BCD
8 - Demo 0 0=Not active, 1=Active CD
9 01 Address, interface 1 0=None, 1=RS-232, 2=RS-485 CD
9 02 Address, network address 1 0-9999 CD
Line nos. 10 - 29: Configuration
10 - Startup code 0 0=Not active, 1=Active CD
12 - Disinfection configuration 1 1=Normal, 2=Spare BCD
13 01 Dosing method, buttons 2 and 3 1 1=Manual, 2=Automatic BCD
15 - Acoustic alarm 0 0 = Not active, 1 = Active CD
17 - Temperature scale 1 1=Celsius, 2=Fahrenheit CD
19 - Mains frequency 1 1=50 Hz, 2=60 Hz CD
20 - Pump starting time 0.0 0.0-5.0 seconds CD
21 - Temperature indication (red LED) 1 1=Temperature error, 2=Heating CD
22 - Temperature, condensate cooling 60 0-99 °C CD
23 - Time to crack open 2 0-10 seconds CD
24 - Waiting time to crack open 0 0-1800 seconds CD
25 - Type of turner for items 2 0 = none, 1 = normal, 2 = separate CD
26 - Turning time for items 0.0 0-9.9 CD
27 - Waiting time for turning of items 0 0-1800 CD
28 - Run flushing program 20 0-20 CD
Line no. 30: Program selection
30 11 Program selection button 1 1 00 = No program 01-20 = Program no. CD
30 12 Program name, button 1 Economy program CD
30 21 Program selection button 2 2 00 = No program 01-20 = Program no. CD
30 22 Program name, button 2 Normal program CD
30 31 Program selection buttons 2+5 4 00=No program 01-20=Program no. CD
30 32 Program name, buttons 2+5 Normal + detergent CD
30 41 Program selection button 3 3 00=No program 01-20=Program no. CD
30 42 Program name, button 3 Intensive program CD
30 51 Program selection buttons 3+5 5 00=No program 01-20=Program no. CD
30 52 Program name, buttons 3+5 Intensive program + detergent CD
30 61 Program selection button 4 8 00=No program 01-20=Program no. CD
30 62 Program name, button 4 Rim flushing CD

Line no. 31: Interval disinfection

31 01 Interval disinfection 0 0 = Not active, 1 = Active CD
31 02 Interval disinfection program 1 00 = No program 01-20 = Program no. CD
31 03 Limit for interval disinfection 9999 0-9999 program CD
31 04 Processes remaining to interval disinf. - 0-9999 program -
31 05 Reset interval disinfection - 0 = Reset BCD
Line no. 32: Inspection request
32 01 Processing of inspection request 0 0 = None, 1 = Warning, 2 = Stop CD
32 02 Acknowledgement of inspection request - 0 = Acknowledged CD
32 03 Counter type for inspection request 1 1 = Connected for hours, 2 = Number of programs CD
32 04 Limit for inspection requests 9999 0-9999 CD
32 05 Counter for inspection request - 0-9999 -
Line no. 33: Dose size
33 01 Dosing time, descaling 8 0-99 seconds BCD
33 02 Dosing time, rinse-aid (not selectable) 11 0-99 seconds BCD
33 03 Dosing time, process agent 38 0-99 seconds BCD
33 04 Dosing time, spray agent (not selectable) 1,5 0.0-9.9 seconds BCD
Line no. 34: Empty container alarm
34 01 Alarm, descaler 0125 00 = no alarm, 01.99 = warning . number CD
program after low level, 02 = stop
34 03 Alarm, rinse-aid (not selectable) 0125 see 34 01 above CD
34 04 Alarm, process agent 0110 see 34 01 above CD
34 05 Alarm, spray agent (not selectable) 0110 see 34 01 above CD
Line no. 35-49: Disinfection time
35 - Normal disinfection method 1 1 = D-T-D, 2 = C-T-D CD
36 - Standby disinfection method 1 1 = D-T-D, 2 = C-T-D CD
38 - Lower disinfection temperature 93 80-95 °C CD
39 - Upper disinfection temperature 95 80-97 °C CD
40 - Disinfection temperature 90 80-95 °C CD
41 - Disinfection time, steam 35 0-600 seconds CD
42 - Max preheat time, steam generator 35 0-99 seconds CD
43 - Power sharing, steam generator 1 0 = Not active, 1 = Active CD
44 - Cooling method 2 0 = None, 1 = Internal, 2 = External CD
Line no. 50-55: Tank and water
50 - Tank level, at rest 3 1 = low level, 2 = intermediate level, 3 = high levelCD
51 - Water type, filling at rest 1 1 = cold, 2 = hot, 3 = cold and hot CD
52 - Mix ratio 100 0-100 % cold water CD
53 - Type of rim flushing 0 0 = none, 1 = internal CD
54 - Addition of soft water 0 0 = none, 1 = in tank, 2 = in steam generator CD
55 - Time for soft water 5 0-99 seconds CD
56 - Flushing time in the “Flushing time” instruction 0,0 0.0-99.9 seconds CD
57 01 Pump time (flushing time) in the instruction 2,0 0.0-9.9 seconds CD
“Pulsed flushing to level”
57 02 Pause time in the instruction 1,0 0.0-9.9 seconds CD
57 03 Pulses in the instruction 3 0-10 CD

Line no. 60-63: Fault statistics

60 - Time of fault 0-9999 seconds -
61 - Instruction for last fault 0 = Not in flushing program 1-9999 = program line -
62 - Counter, total number of faults 0-9999 -
63 01 Counter, fault code F1 0-99 faults CD
63 nn Counter for fault codes Fnn 0-99 faults CD
Line no. 70-74: Program statistics
70 - Max disinfection temperature 80-99 °C -
71 - Program time, last process 0-9999 seconds -
72 - Program time, total 0-99999 seconds -
73 - Counter, processes 0-99999 -
74 01 Counter, program 1 0-9999 CD
74 nn Counter, program nn 0-9999 CD
Line no. 80: Function test
80 - Display test 1 = activate LEDs and display CD
81 01 Read input 1 (max 12) 0 = off, 1 = on -
81 nn Read input nn 0 = off, 1 = on -
82 01 Activate output 1 (max 16) 0 = off, 1 = on CD
82 nn Activation, output nn 0 = off, 1 = on CD
83 01 Reading temperature C/F 0-150°C/32-302 °F -
83 02 Reading independent temperature C/F 0-150°C/32-302 °F -
85 02 Read door closing safety switch 0 = off, 1 = on -
Line no. 96: Activation, inputs
96 01 Activation, level A 1 0 = input not active, 1 = input active CD
96 02 Activation, level B 1 0 = input not active, 1 = input active CD
96 03 Activation, level C 1 0 = input not active, 1 = input active CD
96 04 Activation, descaler, low level 1 0 = input not active, 1 = input active CD
96 05 Activation, descaler, empty 0 0 = input not active, 1 = input active
96 08 Activation, rinse-aid, low level (not selectable) 0 0 = input not active, 1 = input active CD
96 09 Activation, rinse-aid, empty (not selectable) 0 0 = input not active, 1 = input active
96 10 Activation, process agent, low level 0 0 = input not active, 1 = input active CD
96 11 Activation, process agent, empty 0 0 = input not active, 1 = input active
96 14 Activation, leakage sensor 1 0 = input not active, 1 = input active CD
96 15 Activation, door closed 1 0 = input not active, 1 = input active CD
96 17 Activation, door open 1 0 = input not active, 1 = input active CD
96 18 Activation, turner down 1 0 = input not active, 1 = input active CD
96 19 Activation, turner up 1 0 = input not active, 1 = input active CD
Line no. 97: Activation, outputs
97 01 Activation, pressure pump 1 0 = output not active, 1 = output active CD
97 02 Activation, steam generator 1 0 = output not active, 1 = output active CD
97 03 Activation, cold water 1 0 = output not active, 1 = output active CD
97 04 Activation, hot water 1 0 = output not active, 1 = output active CD
97 05 Activation, soft water 0 0 = output not active, 1 = output active CD
97 10 Activation, pump, descaler 1 0 = output not active, 1 = output active CD
97 12 Activation, rinse-aid, empty (not selectable) 0 0 = output not active, 1 = output active CD
97 13 Activation, pump, process agent 0 0 = output not active, 1 = output active CD
97 15 Activation, extra element, steam generator 1 0 = output not active, 1 = output active CD
97 16 Activation, condensate cooler 0 0 = output not active, 1 = output active CD
97 17 Activation, external cooling. 1 0 = output not active, 1 = output active CD

97 18 Activation, door closing 1 0 = input not active, 1 = input active CD

97 19 Activation, door opening 1 0 = input not active, 1 = input active CD
97 21 Activation, turn down 1 0 = input not active, 1 = input active CD
97 22 Activation, turn up 1 0 = input not active, 1 = input active CD
97 23 Activation, relay corresp. to yellow LED 0 0 = input not active, 1 = input active CD
97 24 Activation, relay corresp. to red LED 0 0 = input not active, 1 = input active CD
Line no. 98: Input connections
98 01 Connection, level A 1 1-99 D
98 02 Connection, level B 2 1-99 D
98 03 Connection, level C 3 1-99 D
98 04 Conn., descaler, low level 5 1-99 D
98 05 Conn., descaler, empty 16 1-99 D
98 08 Conn., rinse-aid, low level (not selectable) 6 1-99 D
98 09 Conn., rinse-aid, empty (not selectable) 16 1-99 D
98 10 Conn., process agent, low level 7 1-99 D
98 11 Conn., process agent, empty 16 1-99 D
98 14 Conn., leakage sensor 4 1-99 D
98 15 Conn., door closed 11 1-99 D
98 17 Conn., door open 12 1-99 D
98 18 Conn., turner down 9 1-99 D
98 19 Conn., turner down 10 1-99 D
98 20 Conn., safety switch, door closing 13 1-99 D
Line no. 99: Output connections
99 01 Conn., pressure pump 6 1-99 D
99 02 Conn., steam generator 7 1-99 D
99 03 Conn., cold water 1 1-99 D
99 04 Conn., hot water 2 1-99 D
99 05 Conn., soft water 8 1-99 D
99 10 Conn., descaler pump 8 1-99 D
99 12 Conn., rinse-aid pump (not selectable) 5 1-99 D
99 13 Conn., pump, process agent 9 1-99 D
99 15 Conn., extra element, steam generator 12 1-99 D
99 16 Conn., condensate cooler 3 1-99 D
99 17 Conn., external cooling 4 1-99 D
99 18 Conn., door closing 11 1-99 D
99 19 Conn., door opening 10 1-99 D
99 21 Conn., turn down 13 1-99 D
99 22 Conn., turn up 14 1-99 D
99 23 Conn., relay corresp. yellow LED 16 1-99 D
99 24 Conn., relay corresp. red LED 15 1-99 D

Entering the service program

NOTE:
You must enter your authorization code before you can change anything in the
programming; see under Authorization code.
If the reading is flashing it can be changed. If it is not flashing either it cannot
be changed or you do not have the authority to change it.
First, press i and keep it pressed. Then press h and keep both buttons pressed for 10 seconds.
The machine is now in service mode and line numbers ! appears on the display.
Note that the correct authorization code must be entered before you can change the values dis-
played (see under “Authorization code” ).
i Go into the service program (keep both buttons pressed for 10 seconds).
+ Quit the service program (keep both buttons pressed for 4 seconds). Note that you
h must be in line number mode to quit the service program.
h Increase the line number or numerical value. For fast feed, hold the button down.
i Decrease the line number or numerical value. For fast feed, hold the button down.
P Cancel entry without saving the new value.
Q Jump back to the previous display window reading.
INTENS Go to sub-line/go to numerical value/save numerical value/go to the next numerical

value.

Operator password (line number 0)

The machine has four authorization levels:
• Level A for users, display only (code 0000)
• Level B for users, change (code 2000)
• Level D for service personnel, critical settings.
The code only protects against changes.
The authorization code (password) must be entered in the same way as other numerical values,
as described in the next section.
Checking or changing a value on

a line without sub-line numbers
The line number always ap-
pears top left on the display.
• Press h (increase line number) or. i (decrease line number)
until the display shows the correct line number. Holding
down the button scrolls the value up or down for as long as 13
the button is pressed.
• Press INTENS. The numerical value for the line number is shown.
The value flashes if you are authorized to change it. 13
15
• To change the value :
The numerical value always
- If you want to change the value, press h (increase nu- appears to the left on the
merical value) or i (decrease numerical value) until the bottom line of the display.
correct value is displayed. Press INTENS to store the new
value in the memory of the computer.
- If the value has four digits, the two digits on the left flash
first. Change these and press INTENS. The two digits on the 13
right now flash and can be changed in the same way. 0115
- When you have finished, press INTENS again to display the
line number. First change ... then the
the two digits two to the
to the left... right...
• You can also just check the value without changing it:
- When you have finished, press P. This returns you to
the line number.
Quitting the service program

If a numerical value is displayed, press P to return to the line
number.
13
Press i and h at the same time and keep the buttons pressed
for 4 seconds.

Machine-independent variables, line numbers 00-09

Operator password
Line number 0 Authorization level: ABCD
The machine has four authorization levels:
• Level A for users, display only (code 0000)
• Level B for users, change (code 2000)
• Level D for service personnel, critical settings.
Note: You can always view all level A program lines without the authorization code for other
levels. The code only protects the programming from unauthorized changes.
Checking and retrieving settings

Line number 1 Authorization level: CD
Used to retrieve entire sets of settings (all line numbers) and to check which set is being used.
The following sets are available:
1 = Retrieve basic settings
2 = Retrieve factory settings (the settings that were programmed before dispatch)
3 = Use working setting.
If a variable is changed after delivery of the machine, the value is automatically changed from
02 to 03.
Machine type
Line number 2
Shows the machine type to which the program applies.
1 = SP1000L
2 = SP1000H
3 = SP6000
4 = S-607/608
5 = S-617/618
This value cannot be changed.
Program version
Line number 3, Sub-line numbers 01-04
Shows which version of the program has been loaded into the chips on the computer board. The
various sub-lines show:
01 = main version
02 = sub-version
03 = test version
04 = protocol version
These values cannot be changed.

Serial number
Line number 4
Shows the serial number of the machine.
Language
Shows which language appears on the display when the machine is running. The following
languages are available:
01 = German
02 = Swedish
03 = English
04 = French
05 = Italian
06 = Dutch
07 = Danish
08 = Hungarian
09 = Spanish
10 = Czech
11 = Polish
12 = Finnish
13 = Estonian
14 = Icelandic
15 = Latvian
16 = Lithuanian
17 = Norwegian
18 = Portuguese
19 = Slovak
20 = Slovene
21 = Russian
22 = Greek
Date
Line number 6, Sub-line numbers 01-03 Authorization level: BCD
View and edit year, month and day. The three sub-line numbers show:
01 = year
02 = month
03 = day
Time
Line number 7, Sub-line numbers 01-02 Authorization level: BCD
View and edit hours and minutes. The two sub-line numbers show:
01 = hours
02 = minutes

Demo
When this function is activated, the machine runs a one-minute-long demo program instead of a
normal program.
The program does not use water and does not provide disinfection.
00 = Not active
01 = Active
Address
Line number 9, Sub-line numbers 01-02 Authorization level: CD
View and edit type of communication interface and network address, where the machine com-
municates with other machines on a network.
The two sub-line numbers show:
01 = 00: No communication with other machines
01: Interface RS-232
02: Interface RS-485
02 = Network address (0 - 9999)

Configuration, line numbers 10 - 29

Startup code
When this function is activated, a special startup code is needed when starting the machine for
the first time. The function is used is you want to make sure that the machine has been inspected
by a service technician, for instance, before it is used.
00 = Not active
01 = Active
Disinfection configuration
Line number 12 Authorization level: BCD
00 = Normal configuration
01 = Spare
Dosing method
Line number 13 Authorization level: BCD
With the function in Manual mode:
Before the program is started, you must press “s” so that the detergent can be added during the
program.
With the function in Automatic mode:
Detergent is added automatically during each program. Press “s” if you do not want to add de-
tergent during the program.
00 = Manual
01 = Automatic
Acoustic alarm
When this function is activated, a signal sounds at the end of the program and when a fault that
causes a fault message on the display occurs.
00 = no signal
01 = signal
Temperature scale
Selecting °C or °F. The display shows temperatures in the selected unit.
1 = °Celsius
2 = °Fahrenheit

Mains frequency
Adaptation to the frequency of the electricity supply network.
1 = 50 Hz
2 = 60 Hz
Pump starting time

Setting always 0.0
Temperature indication (red LED)

Choose between two functions for the red LED on the panel:
01 = The LED lights up if the disinfection temperature was not reached during the program.
02 = The LED is lit during heating and the disinfection temperature has not been reached.
Temperature, condensate cooling

Temperature above which condensate cooling must be activated.
0 - 99 °C in one-degree steps. Basic value: 60 °C.
32 - 210 °F in one-degree steps. Basic value: 140 °F.
Time to crack open

Time to activation of “door release” so that the door cracks open.
0 - 3.3 seconds
Waiting time to crack open

Time for which the door must stay cracked open.
0 - 1800 seconds

Type of turner for items

0 = None
1 = Normal
2 = Separate
Turning time for items

Time for which items are to be turned after a process.
0 - 9.9 seconds
Waiting time for turning of items

Time for draining of items.
0 - 1800 seconds
Run flushing program

Specifies which flushing program is to be called if the value of the parameter “flushing pro-
gram” in the flushing program instruction “Run flushing program” is 20.
0-20
Program selection and program name

Line number 30, Sub-line numbers 11 - 62 Authorization level: CD
Function for determining which program is to be linked to the program selection buttons.
In the standard version, there are, among other things, six programs which can be linked to any
chosen button:
1. Economy program
C°
Used for cleaning lightly soiled vessels or vessels con-

100
taining only liquids. 80
01 = Cleaning 60
02 = Disinfection 40
20
03 = Cooling
01 02 03
V566

2. Normal program
100
Used for cleaning basins.
80
01 = Rinsing
60
02 = Cleaning
40
03 = Disinfection
20
04 = Cooling
01 02 03 04 V543
3. Intensive program
Used for cleaning heavily soiled vessels. 100
01 = Rinsing 80
02 = Cleaning 1 60
03 = Cleaning 2 40
05 = Cooling 01 02 03 04 05
V134
4. Normal program + dosing

100
Used for cleaning basins.
80
01 = Rinsing
60
02 = Cleaning
40
03 = Disinfection
20
04 = Cooling
01 02 03 04
V543
5. Intensive program + dosing

Used for cleaning heavily soiled vessels. 100
01 = Rinsing 80
02 = Cleaning 1 60
03 = Cleaning 2 40
05 = Cooling 01 02 03 04 05
V134
8. Rim flushing

These are the standard programs that come with the machine. A large number of special pro-
grams have been written for different requirements and situations.
You can choose from the following standard program names for the buttons:
• Economy program
• Normal program
• Intensive program
• Normal + process agent
• Intensive + process agent
• Rim flushing
For further information about these programs, get in touch with Getinge Disinfection. Each sub-
line number corresponds to a button or a combination of buttons. Choose programs and program
names for the buttons, based on the equipment of the machine.
The sub-line numbers are as follows:
11 = Program selection button P (normally 1. Economy program is programmed here).
12 = Program name button P.
21 = Program selection button Q (normally 2. Normal program is programmed here).
22 = Program name button Q.
31 = Program selection buttons Q and ipressed together. (Normally 4. Normal program +
process agent is programmed here).
32 = Program name buttons Q and i pressed together.
41 = Program selection button INTENS (Normally 3. Intensive program is programmed here).
42 = Program name button .
INTENS
51 = Program selection buttons INTENS and ipressed together. (Normally 5. Intensive program +
process agent is programmed here).
52 = Program name buttons INTENS and i pressed together.
61 = Program selection button h (Normally 8. Rim flushing is programmed here).
62 = Program name button h.

Interval disinfection, line number 31

Interval disinfection active
Line number 31, Sub-line number 01 Authorization level: CD
You can enable or disable the interval disinfection function here.
00 = Not active
01 = Active
Interval disinfection program

Choose the program to be run on interval disinfection. The programs, which are described in
detail under “Program selection”, have the following numerical values:
00 = No program
01 = Economy program
02 = Normal program
03 = Intensive program
04 = Normal program + dosing
05 = Intensive program + dosing
08 = Rim flushing
10 = Extra intensive program
11 = Extra intensive program + dosing
12 = Program for suction bottles
Limit for interval disinfection

Set the number of programs performed between interval disinfections.
0 - 9999 in steps of one.
Processes remaining to interval disinfection

Line number 31, Sub-line number 04
Number of programs to the next interval disinfection. This value cannot be changed, but it can
be set to zero; see line number 31, sub-line number 05.
Reset interval disinfection

Line number 31, Sub-line number 05 Authorization level: BCD
Zeroing of the counter of number of processes remaining to interval disinfection; see line
number 31, sub-line number 04.
00 = reset counter

Inspection request, line number 32

This function is used to obtain continuous maintenance service of the machine. When the func-
tion is active, a message stating that an inspection is due appears on the display after a certain
number of hours or program runs.
Processing of inspection requests

This function can be disabled or enabled in two ways:
00 = Function disabled
01 = A warning message appears on the display when an inspection is due. The machine can be run.
02 = A warning message appears on the display when an inspection is due. The machine cannot
be run.
Acknowledgement of inspection requests

Used by service technicians to zero the inspection request counter. After this, the fault message
must be acknowledged.
00 = acknowledgement of inspection requests.
Counter type for inspection requests

The intervals between inspections can be set in two ways:
01 = counts the time for which the machine has been connected to the power supply, regardless
of whether or not the machine has been working.
02 = counts the number of programs run.
Limit for inspection requests

Set the number of hours/programs run between inspection requests.
0 - 9999 in steps of one.
Counter for inspection requests

Number of hours/programs to the next inspection request. This value cannot be changed. It is set
to zero when an inspection request is acknowledged; see line number 32, sub-line number 02.

Line number 33
Line number 33, Sub-line numbers 01 - 04 Authorization level: BCD
Here you can set the dosing time for the various agents used during a process.
The various sub-lines correspond to the following agents:
Sub-line number 01
Dosing time, descaler.
0 - 99 seconds in one-second steps.
Sub-line number 02
Dosing time, rinse-aid.
Sub-line number 03
Dosing time for process agent.
Sub-line number 04
Dosing time, spray agent.
0 - 9.9 seconds in 0.1-second steps.
Empty container alarm, line number 34

Here you can define how the empty container alarm from the containers is to be handled.
The value consists of two or four digits:
00 = No alarm
0199 = 01 = an alarm must be given.
The last two digits, 00 - 99, specify the number of processes than can still be run after
the warning.
02 = A fault alarm must be given. The machine cannot run until the alarm has been acted on.
The various sub-lines correspond to the following agents:
Sub-line number 01
Alarm, descaler.
Sub-line number 03
Alarm, rinse-aid.
Sub-line number 04
Alarm, process agent.
Sub-line number 05
Alarm, spray agent.

Disinfection, line numbers 35 - 49

Normal disinfection method
There is a choice of four disinfection methods:
01 = D-T-D, Decentral-Thermal-Disinfection
02 = C-T-D, Central-Thermal-Disinfection
(03 = D-C-D, Decentral-Chemical-Disinfection)
(04 = C-C-D, Central-Chemical-Disinfection)
Standby disinfection method

There is a choice of four disinfection methods:
01 = D-T-D, Decentral-Thermal-Disinfection
02 = C-T-D, Central-Thermal-Disinfection
(03 = D-C-D, Decentral-Chemical-Disinfection)
(04 = C-C-D, Central-Chemical-Disinfection)
Lower disinfection temperature

The heating switches on at this temperature.
Upper disinfection temperature

The heating switches off at this temperature. The upper disinfection temperature must be two
degrees above the lower disinfection temperature and above the disinfection temperature.
Disinfection temperature
When this temperature is reached, the disinfection time in line 41 starts to count down.
Disinfection time
Time, thermal disinfection.
Max preheating time

Maximum time for preheating of the steam generator.

Power sharing, steam generator

The steam generator has three elements. When this function is active, only two elements are
switched on when the water pump is running.
00 = Not active
01 = Active
Cooling method
Choose a method for cooling the washed items after disinfection.
00 = No cooling
01 = Internal cooling with cooling water from a tank
02 = External cooling with cooling water from the public water supply

Tank and water, line numbers 50 - 55

Tank level at rest
Set the level to which the tank must be refilled when the program is finished.
01 = low level
02 = intermediate level
03 = high level
Water level, filling at rest

Specify the type of water to fill the tank with when the process is finished.
The value consists of two digits:
01 = Cold water
02 = Hot water
03 = 03 = both hot and cold water (for mix ratio, see line 52).
Mix ratio, water

The proportion of cold water as a percentage, where 1 = cold water only.
Type of rim flushing

Specify whether rim flushing will take place.
00 = No rim flushing
01 = Rim flushing in the machine
Addition of softened water

Specify whether, and if so where, soft water is to be added. The length of time for which the
water is to be added is determined in line number 55.
00 = No soft water is to be added.
01 = Soft water is to be added in the tank.
02 = Soft water is to be added in steam generator.
Time for softened water

Length of time for which soft water is to be added if the answer to line number 54 was 01 or 02.

Flushing time in the “Flushing time” instruction

0 - 99.9 seconds in 0.1-second steps.
Pump time (flushing time) in the instruction “Pulse flushing to level”

0.0 - 9.9 seconds in 0.1-second steps.
Pump time in the instruction “Pulse flushing to level”

Pulses in the instruction “Pulse flushing to level”


Fault statistics, line numbers 60 - 63

Time of fault
Line number 60
Shows how many seconds the program had been running when the fault occurred.
00 - 9999 seconds
Instruction for last fault

Line number 61
Show in which line of the current program the fault occurred.
00 = Fault not in the program
01 - 9999 = Program line
Counter, total number of faults

Line number 62
Counter for the total number of faults since the machine was installed.
00 - 9999
This value cannot be changed or zeroed.
Counters for fault codes F1 - F16

Line number 63, Sub-line numbers 01 - 16 Authorization code: CD
Every fault code has its own counter with the same sub-line number as the fault code.
Fault code Meaning
F1 Temperature sensor fault
F2 Level sensor fault, tank
F3 Logic error, level
F5 Logic error, machine configuration
F6 Inspection request
F7 Disinfection temperature not reached
F8 Door open/unlocked during process
F9 Checksum error
F10 Could not reach/maintain requested tank level
F11 Leakage
F14 Operating time, door
F15 Operating time, turner
F16 Logic error, turner
F17 Communication error, EEPROM
The counters can be zeroed by pressing “s”.

Program statistics, line numbers 70 - 74

Max disinfection temperature
Line number 70
Highest temperature reached in the last program to be run.
80 - 99 °C
Program time, last program

Line number 71
Program time in for the last program to be run.
00 - 9999 seconds
Program time, total

Line number 72
Total duration of all programs run since the machine was installed.
00 - 9999 hours
Counter for number of programs

Line number 73
Total number of programs started since the machine was installed.
00 - 9999
Counters, program 1 - program nn

Line number 74, Sub-line numbers 01 - nn Authorization code: CD
Every program has its own counter with the same sub-line number as the program number.
The counters can be zeroed by pressing “s”.

Function test, line numbers 80 - 83

Display test
If you press INTENS, all LEDs and all segments of the display flash. After a short time, the LEDs
and the display return to normal status.
Read input 1 - 14)

All digital inputs can be read. The sub-line number corresponds to the number of the input, as
follows (connection: line 98, activation: line 96):
Input number Function
01 Low level, tank
02 Intermediate level, tank
03 High level, tank
04 Leakage sensor
05 Level, descaler/chemical agent
06 Rinse-aid
07 Level, process agent
08 Level, spray agent/Chemical agent, reserve disinf.
09 Turner down
10 Turner up
13 Door closed
14 Door open
00 = Input not active

01 = Input active

Control, outputs 1 - 14)

Note:
For certain outputs to be activated, the door must be closed.
All digital outputs can be controlled. The sub-line number corresponds to the number of the
output, as follows (connection: line 99, activation: line 97):
Output number Operation
01 Valve, cold water
02 Valve, hot water.
03 Valve, condensate cooling
04 External cooling
05 Pump, rinse-aid
06 Main pump
07 Third element
08 Door closing
09 Door opening
10 Pump, process agent
11 Softened water
11 Pump, descaler
12 Steam generator
12 Pump, chemical agent
13 Turn down
14 Turn up
00 = Output not active

01 = Output active
Read temperature
Line number 83
Read current temperature sensor value.
0 - 150 °C / 32 - 302 °F in one-degree steps.
Read safety switch, door closing

Read input for door closing safety switch.
0 = off, 1 = on

Activation, inputs
This line number is used to tell the software which logical inputs are installed. Some sub-line
numbers are not included. They are reserved for future use.
For each input, specify:
00 = input not installed
01 = input installed
The sub-line numbers correspond to the following inputs:
Sub-line number Operation
01 Activation, low level, tank
02 Activation, intermed. level, tank
03 Activation, high level
04 Activation, descaler, low level
08 Activation, rinse-aid, low level (not selectable)
10 Activation, process agent, low level
14 Activation, leakage sensor
15 Activation, door closed
17 Activation, door open
18 Activation, turner down
19 Activation, turner up
Activation, outputs
This line number is used to tell the software which logical outputs are installed. Some sub-line
numbers are not included. They are reserved for future use.
For each output, specify:
00 = output not installed
01 = output installed
The sub-line numbers correspond to the following outputs:
01 Activation, pressure pump
02 Activation, steam generator
03 Activation, cold water
04 Activation, hot water
05 Activation, soft water
10 Activation, pump, descaling
12 Activation, rinse-aid (not selectable)
13 Activation, pump, process agent
15 Activation, extra element, steam generator

16 Activation, condensate cooler

17 Activation, external cooling.
18 Activation, door closing
19 Activation, door opening
21 Activation, turn down
22 Activation, turn up
23 Activation, yellow LED
24 Activation, red LED
Input connections
Line number 98, Sub-line numbers 01 - 19 Authorization level: D
This line number is used to tell the software which physical inputs are connected to each logical
input. Some sub-line numbers are not included. They are reserved for future use.
The sub-line numbers correspond to the following logical inputs: The Physical inputs column
shows the standard connection used:
Sub-line number Operation Physical input
01 Conn., low level, tank 1
02 Conn., intermed. level, tank 2
03 Conn., high level, tank 3
04 Conn., descaler, low level 5
08 Conn., rinse-aid, low level (not selectable) 6
10 Conn., process agent, low level 7
12 Conn., spray agent, low level 8
14 Conn., leakage sensor, waste outlet 4
15 Conn., door closed 13
17 Connection, door open 14
18 Connection, turner down 9
19 Connection, turner down 10

Output connections
Line number 99, Sub-line numbers 01 - 22 Authorization level: D
This line number is used to tell the software which physical outputs are connected to each logi-
cal output.
The sub-line numbers correspond to the following logical outputs: The Physical output column
shows the connections set at the factory:
Sub-line number Operation Physical output
01 Conn., pressure pump 6
02 Conn., steam generator 12
03 Conn., cold water 1
04 Conn., hot water 2
05 Conn., soft water 11
10 Conn., descaler pump 11
12 Conn., rinse-aid pump (not selectable) 5
13 Conn., pump, process agent 10
15 Conn., extra element, steam generator 7
16 Conn., condensate cooler 3
17 Conn., external cooling 4
18 Conn., door closing 8
19 Conn., door opening 9
21 Conns., turn down 13
22 Conns., turn up 14
23 Connection, yellow LED 16
24 Connection, red LED

Preventive maintenance 5:1
5. Preventive maintenance
Contents
General __________________________________________________________ 3
Periodic maintenance _____________________________________________ 4
Function check ___________________________________________________ 5
Instruction manual, cable, switch _________________________________ 5
Filters and valves _______________________________________________ 5
Controls _______________________________________________________ 6
Door __________________________________________________________ 6
Detergent/descaler consumption _________________________________ 6
Flushing system ________________________________________________ 6
Temperature check ______________________________________________ 7
Cleaning the steam generator ______________________________________ 8
Cleaning the filters in the supply lines _______________________________ 9
Cleaning the rotating nozzle (jet nozzle) in the roof of the chamber ____ 10

5:2 Preventive maintenance

General
The required maintenance interval will depend largely on the quality of the incoming water and
how often the machine is used. The maintenance interval will have to be determined in each
individual case. We recommend that the stated maintenance operations are done at the specified
intervals. We also recommend that a function check is done once or twice a year.
For repairs or adjustments, see under Repair and adjustment.

Periodic maintenance
This may only be done by authorized personnel.
The machine is connected to the electricity supply and some components are
live.
Component Interval
Replace Replace Replace
Check Replace if every other every five after Time for
yearly necessary year years removal replacement
Hoses between • • • 0.5 hours
dosing pump and Depends on
detergent container detergent
Filter in incoming • • 0.5 hours
media
O-ring in steam • • 1 hours
generator
Solenoid valve • • 0.5 hours
Hose in hose pump • • • 0.5 hours
Depends on
detergent
Rotating nozzle (jet • • 0.5 hours
nozzle)
Manual washing of • 0.5 hours
flushing chamber
Lubricating the • • 0.5 hours
door operating
mechanism
Lubricating the door • • 0.5 hours
seal

Function check
live.
Instruction manual, cable, switch

• Check that a goods placing sign has been put up on the wall behind the disinfector.
• Check that the isolator switch on the wall is working and that the connecting cable is undam-
aged and free from defects.
Filters and valves

• Check that check valves and manual shutoff valves are working properly.
• Check the filters and the flow limiters in the supply line (see under Cleaning the filters in the
supply line). Clean when necessary.
• Check all pipe couplings. Tighten and seal if necessary.
Check valve, steam generator
V548 V947
Level switch

Controls
• Press the relevant button twice within six seconds, r, i, P, Q and h and check that the
lamps in the buttons light up (this only applies to the buttons that have been programmed).
The door will be opened and closed.
• Run a program and check that the yellow lamp at. M lights up. When the program is com-
plete, the green lamp at. N should light up.
• The door opens and closes when the IR diode is activated for at least one second. Check the
crush protection function by holding on to the door when it is closing. The door should auto-
matically return to the open position.
• Check that the control buttons are working. If the buttons are working, a beep will be heard.
Door
Check that the door seal closes tight and is undamaged and that there is no leakage while a pro-
gram is running. Replace the seal if necessary.
Detergent/descaler consumption
The detergent/descaler in the containers may be corrosive. Use protective

gloves.
• Pour 100 ml of detergent/descaler into a measuring glass and push the suction hose down
into it. Check that the suction hose and pump are full of detergent/descaler. Run a program
with dosing. Lift up the suction hose and check that the correct amount has been used and
that detergent/descaler is not forced back when the pump stops. The amount used must con-
form to the manufacturer’s recommendations.
Process dosing about 15 ml (option)
Descaler: 6-10 dH° 1.5 ml approx

10-15 dH° 2.0 ml approx
For setting, see under “Setting the amount of descaler and detergent”.
• The hose between the pump and the detergent container must be checked yearly and replaced
every other year (depending on the detergent used).
Flushing system
• Check that the nozzles show no visible damage and are not blocked.
• Check that the rotating jets rotate easily.
• Only on certain machines: Check that the rim flushing works. Press h to start rim flushing
(only with the door closed).

Temperature check
• Check the temperature during the disinfection phase and the length of the phase when the
disinfection temperature has been reached, against the temperature curve supplied.
• The measuring equipment must be capable of registering temperature and time continu-
ously.
High-performance equipment is essential for reliable measuring results, because of the rela-
tively rapid temperature changes.
• For function checking we recommend a test point located on the surface of goods, eg the
bottom of a basin (inside).

Cleaning the steam generator

Before starting work, make sure that the machine is isolated from the electric
power supply.
If the water is hard (above about 6 dH) there is a risk of limescale deposits forming on the ele-
ment of the steam generator. The elements should be checked and cleaned once or twice a year.
The overheat cutout is in the steam generator elements.
• Remove the cover below the ball valve. Empty the steam generator by opening the ball valve.
• Remove the hose and the check valve.
• Remove the entire steam generator from the pipe system of the machine. Before the steam
generator can be separated, the clamping ring must be loosened.
• Remove any limescale deposits on the elements with limescale remover or mechanically
(take care, since the elements are welded to the end panel).
• Before re-assembling the steam generator, replace the O-ring between the halves of the tank.
Then fit the clamping ring. Tighten carefully to avoid damaging the O-ring.
• Re-fit the insulation and secure it with adhesive tape.
• Fit the cover to the ball valve, making sure that the ball valve is closed.
• Install the steam generator on the pipe system. The gasket between the steam generator and
the pipe system of the machine must be replaced.
• Refit the hose and non-return valve.
If the problems are severe, we recommend increasing the dosing amount (see under “Consump-
tion of descaler/detergent”).
Gasket
Check valve
Clamping ring
O-ring
Ball valve
Cover
Insulation
V1945

Cleaning the filters in the supply lines

The filters and flow limiters in the supply lines (hot water and cold water) should be checked
regularly and cleaned if necessary.
Filter Flow limiter
V578

Cleaning the rotating nozzle (jet nozzle) in the roof of

the chamber
Remove the nozzle to clean it. Use a fixed wrench (size 10 mm) to lock the nut between the
nozzle and the rotating nozzle. Then unscrew the nozzle by hand. Clean the nozzle components
mechanically and refit the nozzle.
V574

Fault indications and troubleshooting 6:1
6. Fault indications and troubleshooting
Contents
Fault indications _________________________________________________ 6:3
Fault message _________________________________________________ 6:3
Acknowledging a fault message _________________________________ 6:4
Resetting the machine __________________________________________ 6:4
Troubleshooting __________________________________________________ 6:5

6:2 Fault indications and troubleshooting

Fault indications
Fault message
For certain faults in the process, information about the cause of the fault is given on the display
on the front panel. The fault messages must be acknowledged when the fault has been put right.
For further information see under “Acknowledging a fault message”. The following fault mes-
sages may appear:
Fault codes (must be acknowledged):

Fault code Meaning
F1 Temperature sensor fault
F2 Level sensor fault, tank
F3 Logic error, level
F5 Logic error, machine configuration
F6 Inspection request
F7 Disinfection temperature not reached
F8 Door open/unlocked during process
F9 Checksum error
F10 Could not reach/maintain requested tank level
F11 Leakage
F14 Operating time, door
F15 Operating time, turner
F16 Logic error, turner
F17 Communication error, EEPROM
Warning codes (acknowledgement not needed):

Warning Meaning
U1 Descaler, low level
U4 Process agent, low level
U6 Inspection request
U7 Warning of high goods temperature
U8 External communication
Warning codes that require action before the machine is restarted:

Warning Meaning
H7 Battery fault

Acknowledging a fault message

Some messages need to be acknowledged before the machine can be returned to run mode.
When the cause of the fault has been found and the fault has been put right, the fault message is
acknowledged as follows:
First press the s button and then the tbutton. Keep both buttons pressed at the same time
for 10 seconds.
Resetting the machine

When resetting a machine, keep buttons r, s and u pressed at the same time for 20
seconds.

Troubleshooting
The table below describes the fault codes that may be generated and a possible action for each
fault code.
live.
Fault Possible cause/Action

Machine will not start. Fuses blown.
Electronics unit not working.
Machine stops and red fault lamp lights up. Machine without steam generator
(Thermal disinfection) Fault in steam supply.
Temperature sensor not working.
Solenoid valve for steam not working.
Machine with steam generator Resistance
Overheat cutout has tripped because: of temperature
sensor:
- the temperature sensor is set too high 20°C: 1078Ω
- the temperature sensor is not working 25°C: 1097Ω
- of foaming agent in the steam generator
- of a blockage in the pipe to the steam generator.
The element in the steam generator is not working.
The contactor which controls the steam generator is faulty
(check the coil).
The machine does not stop and Fault in the electronics unit
repeats the program.
A yellow, green or red lamp The respective bulb has blown. Button not programmed. Test the
does not light up. function using the test program (Line number 80) and replace the
display.
The machine is not cleaned. Check filters and nozzles.
Tank water filling is not working.
The main pump is not working.
The jet nozzle does not rotate.
The dosing pump is not delivering enough Defective check valve
detergent The dosing pump is not working.
Air leak
Slow heating Check fuses.
Machine with steam generator: Elements in the steam generator are
coated with limescale or are not working.


Repair and adjustment 7:1
7. Repair and adjustment

Contents
Replacing a temperature sensor ___________________________________ 7:3
Checking fuses __________________________________________________ 7:4
Overheat protection ______________________________________________ 7:5
Replacing a hose in the dosing pump ______________________________ 7:6
Replacing the door seal ___________________________________________ 7:7
Adjusting the door _______________________________________________ 7:8
Adjusting the “door closed” microswitch: _________________________ 7:8
Adjusting the upper sealing strip to the door ______________________ 7:9
Replacing a jet nozzle ___________________________________________7:10
Setting dosing quantities ________________________________________7:11
Adjusting a needle valve for direct steam __________________________7:12
List of components _____________________________________________7:13

7:2 Repair and adjustment

Replacing a temperature sensor

live.
• Remove the old temperature sensor by pulling it out of the seal.

• Push the new sensor in through the seal. The temperature sensor must be inserted 22 mm
into the machine.
It is important that the sensor is inserted 22 mm into the machine, otherwise it

may be damaged when the machine runs and may affect disinfection.
22 mm
v575

Checking fuses
live.
The disinfector has the following fuses:

A01-CPU/ Relay board
• A01-F1 - 500 mA T, which protects the primary side of the transformer for the electronics
unit
Terminal block X50.
• F3-10 A T which protects parts of the heavy-current components of the machine
• F4-10 AT which protects parts of the heavy-current components of the machine (for electri-
cal connection without neutral conductor)
Check the fuses as follows:
• Switch off the main switch of the machine.
• Open the front door.
• Removed the relevant fuse. Check the fuse with an ohmmeter.
A01-F1
V2021
V2015
F3
F4
V2018

Overheat protection
live.
The steam generator has an overheat cutout which trips if the temperature in the steam genera-
tor goes too high. The overheat cutout is in the elements of the steam generator. If the element
overheats, fault code F7 appears and the power to the element is switched off automatically.
TEMP and the power to the element are cut off automatically.
When the fault code has been reset, the machine can be restarted.
Note:
Before restarting the machine, always find out why the overheat cutout tripped.
The cutout may have tripped because the temperature sensor is faulty, because of incorrect op-
eration, because of foaming additive or because the water supply is shut off or blocked.
V1945

Replacing a hose in the dosing pump

Before starting work, make sure that the machine is isolated from the electric
power supply.
• Remove the cover of the pump.

• Release one of the hose fixings and pull the hose upwards while spinning the impeller by
hand at the same time.
• When the hose is free from the impeller: install the new hose.
Note:
Do not take out the impeller!
• Secure one of the hose fixings and press down the hose while spinning the impeller by hand
at the same time.
• When the hose is down in the pump housing, put back the other hose fixing as well and refit
the cover.
Impeller
Hose
Hose fixing
V579

Replacing the door seal

• Move the door to the fully-open position.

• Remove the old seal.
• Lubricate the seal with silicone grease to make it easier to install.
• Begin by pressing one end of the seal into place up towards the roof. Then press in the rest of
the seal.
• Press the seal into the bottom of the groove with a round bar with a rounded end (to avoid
damaging the seal). The edge of the door must not catch on the seal so that the door is
braked.
• Check that the lip of the seal slides against the inside of the door.
Door seal
Round bar
Press the seal into the cor-

rect position with a round
The seal will turn to bar.
the correct position
when it is pressed
V2020
into place.
Rounded end

Adjusting the door

Adjusting the “door closed” microswitch:
The “Door closed” position of the door must be adjusted so that the clearance between the bot-
tom edge of the door and the chamber is between 0 and 2 mm. If necessary, adjust as follows:
• Note the distance between the door and chamber.
• Slacken the two fixing screws that hold the bracket.
• Move the bracket the distance noted in step 1 and tighten the fixing screws.
• Test the operation of the door and check that it does not leak steam during the process.
If there is not enough adjustment on the bracket, or if steam leaks out, adjust the upper seal-
ing strip as described under “Adjusting the upper sealing strip to the door”.
Bracket fixing screws
Micro-
V2023 switch
V2022
0-2 mm

Adjusting the upper sealing strip to the door
If there is steam leakage or if you need to move the door down to the “Door closed” position
because the adjustment of the microswitch is not sufficient, adjust the upper sealing strip of the
door as follows:
• Slacken the four fixing screws that hold the sealing strip.
• Adjust the “door closed” microswitch:
• Press down the sealing strip so that it is against the entire roof and tighten the sealing screws.
• Test the operation of the door and check that it does not leak steam at the sealing strip during
the process.
Fixing screws for upper sealing strip
Microswitch
V2023
V2022

Replacing a jet nozzle

• Use a fixed wrench (size 10 mm) to lock the nut between the nozzle and the rotating nozzle.
Then unscrew the nozzle by hand.
• Feed the nozzle out on the roof side of the chamber and disconnect the nozzle from the hose.
• After replacement/repair, refit in the reverse order.
Flushing
chamber
Jet nozzle
Nozzle
V2016 V574

Setting dosing quantities

The pumps in the various systems cannot be adjusted. All adjustments are done by varying the
running time of the pump during the cleaning program. Adjustment is done in the service program.
The machine may be fitted with the following dosing systems:
Dosing system Basic setting Setting range Line number in service program;
Line number Sub-line number
Descaler 8 0 - 99 seconds 33 01
Detergent 38 0 - 99 seconds 33 03
• Dispense 100 ml of the relevant substance in a measuring beaker. Check that the suction
hose and pump are full before the check.
• Push the suction hose down into the beaker and run a cleaning program. Pull up the suction
hose and note the consumption. Adjust if necessary, using the service program, and repeat
the measurement until the amount conforms to the manufacturer’s recommendations.
V583
Dosing pump for descaler and/or detergent

Adjusting a needle valve for direct steam

With the basic setting of the machine, the needle valve is open two turns. However, the needle
valve must be adjusted for pressure and flow rate.
The steam pressure in the machine must be between 60 and 300 kPa. If the pressure is above
300 kPa, a reducing valve must be installed in the line to the machine.
To prevent the formation of bubbles in the tank, the needle valve on disinfection must be adjus-
ted, so that steam is not forced back through the pump and into the tank. Turn the needle valve
clockwise to reduce the steam pressure in the machine and counterclockwise to increase it.
Needle valve
Adjusting knob
for needle valve
V2017

List of components
-Y5 -Y7 -B01 -M6
-Y1
-S2
-S6
-Y2
-K2 -S4
-F3
-F4
-A01 -M4
-F1 -M3
-T1
-T2
-T3 -B07 -A11
-M9 -S3
-S5
-Q1
-E1
-B5 -Y6
-Y8
-S7
-S8 -M1
-B2
-B4
A01 Control system, processor board Q01 Main switch

A11 Control panel S02 Limit switch (24 V), safety, door closing
B01 Level sensor, tank S03 Limit switch (24 V), door closed
B02 Level sensor, descaler S04 Limit switch (24 V), door open
B04 Level sensor, process S05 Limit switch (230 V), process interlocking
B05 Leakage sensor S06 Limit switch (230 V), crush protection, door
B07 Temperature sensor, double S07 Limit switch (24 V), emptying control, front
E01 Heating element(s) in steam generator S08 Limit switch (24 V), emptying control, back
F01 Fuse for operating current transformer T01 Operating current transformer
F03 Fuse, operating voltage, phase 1 T02 Transformer, mains voltage adaptation
F04 Fuse, operating voltage, phase 2 T03 Transformer, mains voltage adaptation, three-phase
K02 Contactor, heating element(s) in steam generator Y01 Solenoid valve, cold water
M01 Motor, main pump Y02 Solenoid valve, hot water
M03 Motor, pump, process agent Y05 Solenoid valve, external cooling, CW
M04 Motor, pump, descaler Y06 Solenoid valve, external steam
M06 Motor, door operation Y07 Solenoid valve, condensate cooling, CW
M09 Motor, emptying Y08 Solenoid valve, soft water


Electrical diagram 8:1
8. Electrical diagram

8:2 Electrical diagram

AUSTRIA FRANCE IRELAND SWITZERLAND
ARJO GmbH ARJOEQUIPEMENTS ARJO Ltd. ARJO SIC AG
Föhrenweg 5 HOSPITALIERS S.A. Units 16-18 Florenzstr. 1 d
AT-6065 THAUR 45 Avenue de l'Europe 19 Heron Road, Postfach
Tel. 05223/493360 EUROCIT - BP 133 Sydenham Busines Park 4023 BASEL
Fax. 05223/493360-10 FR - 59436 RONCQ BELFASTGreat Britain Switzerland
CEDEX BT39LE Phone: 0041-61-337 97 77
BELGIUM Tel. 03 20 28 13 13 Tel. 02890 502 000 Fax: 0041-61-311 97 42
ARJO HOSPITAL Fax 03 20 28 13 14 Fax. 02890 502 001
EQUIPMENT NV - SA UNITED KINGDOM
Ternesselei 248 GERMANY ARJO
BE-2160 WOMMELGEM ARJO Systeme für ITALIA St.Catherine Street
Rehabilitation GmbH ARJO ITALIA S.p.A GLOUCESTERGL12SL
Tel.03/353-91 00
Christof-Ruthof Weg Via Tor Vergata, 432 Great Britain
Fax 03/353 91 01
DE-55252 MAINZ- IT-00133 ROMA Tel. 01452 – 428 200
KASTEL
CANADA Tel. 0039 - 06 87426211 Fax. 01452 – 428 337
Unit C Tel. 06134 1860 Fax 0039 - 06 87426222
1575 South Gateway Road Fax. 06134 186160 USA
MISSISSAUGA, Ontario THE NETHERLANDS ARJO Inc.
Canada L4W 5J1 FAR EAST ARJO NEDERLAND B.V. 50 N Gary Avenue,
ARJO Far East Ltd. De Blomboogerd 8 Suite A
Tel: 0905 238 7880
Unit 3A, 4/F, Block B Postbus 6116 ROSELLE, IL 60172
Fax: 0905 238 7881
55 Hoi Yuen Road NL-4000 HC TIEL USA
Kwun Tong
CZECH REPUBLIC Tel. 0344 - 640 800 Tel : 0630 307 6123
Kowloon
ARJO HOSPITAL Fax. 0344 - 640 885 Fax : 0630 307 6195
HONG KONG
EQUIPMENT s.r.o.
Hlinky 118 Tel : 2508 9553 SPAIN ARJO
CZ-60300 BRNO Fax : 2389 5797 ARJO SPAIN S.A. INTERNATIONALAB
Tel. 05 49 25 4252 C/ San Rafael, 6 Verkstadsvägen 5
Fax. 05 41 21 3550 ES-28108 ALCOBENDAS Box 61
(Madrid) 241 21 ESLÖV
Tel 091 4900636 Sweden
Fax. 091 4900637 Tel 0413-645 00
Fax. 0413-645 83
If your country is not listed here, please contact your local distributor or:
ARJO International AB, Verkstadsvägen 5, Box 61, 241 21 ESLÖV,
Sweden, Tel 0413-645 00, Fax. 0413-645 83

Typhoon Service GB

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TYPHOON

Serial No. SEV0642206-

Edition 0610 Service manual 5015276-00

5015276-00 Service manual Edition 0610

Edition 0610 Service manual 5015276-00

5015276-00 Service manual Edition 0610

General safety regulations

Edition 0610 Service manual 5015276-00

5015276-00 Service manual Edition 0610

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5015276-00 Service manual Edition 0610

Alternative connection arrangements

L5 240 V, 2+PE 60 Hz (TN) 1x20 A 4.35 kW

L9 208 V, 2+PE 60 Hz (TN) 1x22A 4.35 kW

L14 200 V, 2+PE 50 Hz (TN) 1x25 A 4.35 kW

L18 200 V, 2+PE 60 Hz (TN) 1x25 A 4.35 kW

L27 230/400 V, 3N+PE 60 Hz (TN) 3x15 A 5.71 kW

5015276-00 Service manual Edition 0610

Edition 0610 Service manual 5015276-00

5015276-00 Service manual Edition 0610

Edition 0610 Service manual 5015276-00

5015276-00 Service manual Edition 0610

Safe and simple

Simple service and installation

The following programs can also be selected:

Edition 0610 Service manual 5015276-00

• P8 Rim ﬂushing program.

Program phase Purpose

5015276-00 Service manual Edition 0610

4. Software description and settings

Edition 0610 Service manual 5015276-00

Inspection request, line number 32________________________________4:20

5015276-00 Service manual Edition 0610

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5015276-00 Service manual Edition 0610

Table of line numbers and line information

Edition 0610 Service manual 5015276-00

Line no.Sub-line no. Parameter Basic setting Setting range Authorization

Line no. 31: Interval disinfection

5015276-00 Service manual Edition 0610

Line no.Sub-line no. Parameter Basic setting Setting range Authorization

Line no. 60-63: Fault statistics

Edition 0610 Service manual 5015276-00

Line no.Sub-line no. Parameter Basic setting Setting range Authorization

97 18 Activation, door closing 1 0 = input not active, 1 = input active CD

5015276-00 Service manual Edition 0610

Entering the service program

P Cancel entry without saving the new value.

Q Jump back to the previous display window reading.

INTENS Go to sub-line/go to numerical value/save numerical value/go to the next numerical

Edition 0610 Service manual 5015276-00

Operator password (line number 0)

Checking or changing a value on

Quitting the service program

5015276-00 Service manual Edition 0610

Machine-independent variables, line numbers 00-09

Checking and retrieving settings

Edition 0610 Service manual 5015276-00

5015276-00 Service manual Edition 0610

Edition 0610 Service manual 5015276-00

Conﬁguration, line numbers 10 - 29

5015276-00 Service manual Edition 0610

Pump starting time