Professional Documents
Culture Documents
H 322
B 127
1
H 323
H 316 Y 420 See page 5
H 317 X 30 D 170
B 184
Y 504
Y 501 D 173
H 513
Y 205 H 514
Y 253 B 133
Y 251 A D 510 H 186 A B 101
Y 426 A & B Y 115 D 511
Y 251 B Y 425 A & B Y 116 Y 104 A-D
Y 251 C Y169 Y 102 A-B
Y 416 A & B B 188
Y 251 D Y 421 A & B Y 103
Y 405 A & B Y 155
Y 210A
Y 210 B B336A Y165 *D 707 *D 703
B336B *D 702 *OPTION
B 362
B361 B 456 D 512 H 511
H 317 B 365 B 380 B 379 H 512 B 182
Y 504 H 513 B 183
Y 112 D H 514
B 147
X34
B 143 Y 552A
2
B 139 M 20 Y 552B
B 457
B 184
Y 501
B 133
H 316 B 101
Y 419 Y 169 Y 104 A-D
Y 250 Y 115 Y 420 Y 102 A-B
Y 253 Y 116 Y 410 D 510 Y 103
Y 251 A B 188 D 511 Y 155
Y 251 B X 33 See page 5
Y 426 A & B For valve layout
Y 251 C Y 425 A & B
Y 251 D Y 416 A & B
Y 421 A & B
Y 405 A & B
B 172
B 316
H 322
B 305
* OPTIONS
These components
H 323 Are found inside
The cab X34
3
D 100 * D 707 B 456
See page 6 for D 512
D 501 B 143 B 365
RHS components B 379 B 139 H 185
Y 112 D
B 457
B 182 B 336 A
B 183 B 366 B
G 1A
G 1B
*D 703 U 109 X 31 Y 210A
*D 702 B 362 Y 210B
Y 165 B 380
B 369
Feed
D 102
D 103
4
X 40 Y 306
Y 300
Y 301
Y 311
Y 303
Y 352
Y 356
Y 354
Y 361
Y 350
Y 357
Main valve block sections
5
Outlet section
Rotation
Rapid feed
Tram, left/right
Main valve block - rotation
Relief A
Relief B
A
B
Max flow B-port
6
Max flow A-port
Main valve block – pressure & flow ctrl
Y121A R
Y121B
Threading Y122
Unthreading
P4 pressure
Y178E
Pilot pressure
7
Check valve POP
Shuttle
valve LS
Y178F 0.8mm
1.0mm
P1 relief
0.6mm 280bar
Plug
Plug
Max flow B
8
Feed reducer valves B
Compensator
Max flow A
Compensator restriction
Main valve block – Rapid feed
Port relief valves
B
A Max flow B
9
B
Max flow A Compensator
Compensator restriction
Main valve block - tramming
A solenoid B solenoid
Pilot restrictor
10
A
B
Compensator
Compensator restriction
A1 Cabinet
F 109
F103
F 102
F 101
F 24
F 18 K 18
F 13 K 200
F9 K 132
F8
F7 K 501
F6
F5
F4
11
F 31
F3
F 02
F 04 K4 K5
Cab Controls
12
6 Control panel for operator's cab
7 Hammer for emergencies
8 Fire extinguisher
9 Heater unit/Air conditioning
(located in roof)
10 Gradient meter
1 S81 Working lights cab, front
2 S82 Working lights rig, rear
3 S83 Working lights feeder
4 S84 Lighting engine compartment
5 S86 Windscreen washer, upper
6 S85 Windscreen wiper, upper increases speed in steps.
13
7 S87 Windscreen wiper, upper reduces speed in steps.
Switch off by depressing and holding the button for 2 seconds.
8 S89 Front windscreen washers
9 S88 Windscreen wiper, front reduces speed in steps.
Switch off by depressing and holding the button for 2 seconds.
10 S810 Windscreen wiper, front increases speed in steps.
11 S811 Windscreen wiper, right reduces speed in steps.
Switch off by depressing and holding the button for 2 seconds.
12 S813 Windscreen wiper, right increases speed in steps.
13 S812 Windscreen washer, right
14 S820 Seat heating in two steps
15 S816 Air condition
16 S817 Fan, air conditioning reduces speed in steps.
17 S815 Fan, air conditioning increases speed in steps.
18 S818 Temperature reduces the temperature.
19 S819 Temperature increases the temperature.
20 S821 Fan, heater increases speed in steps.
21 S821 Fan, heater reduces speed in steps.
22 Main switch
23 S822 CANBUS Off/On
24 S139 Ignition switch
F5
Cab Controls F7
F9
F8
D 569 Cab Control Panel F 10
S 146 See previous page F 11
F 12
F 13
D 501 F 14
F 15 See page 44
Right Pod F 16
See page F 18
D 100
F 19
F 20
Left Pod Under Seat F 21
See next page B 379 F 22
F 23
14
F 24
F 25
F 29
F 30
F 31
K60
K61
K62
K541
F 29 10A
K60
K62
F 31 10A K61
F 30 10A K541
F 32 10A
F 16 10A F 24 10A
F 5 5A F 8 15A
F 31 5A F 9 10A
F 12 15A F 7 10A
15
F 15 5A F 10 10A
F 23 5A
F 13 10A
F 14 10A F 25 15A
F 20 10A F 21 10A
F 19 10A F 22 15A
F 18 15A F 21 15A
Left Control Panel
1 Watermist system, auto
2 Watermist system, increase of the water amount in auto mode
3 Function switching for lever 36, breaker jaws/drill-steel support
4 Heating of hydraulic oil
5 Tramming Low Speed
6 Watermist system, max.
7 Watermist system, decrease of the water amount in auto mode
8 Idling speed (1100 rpm)
9 Not activated
10 Tramming High Speed
11 Horn
12 DCT ON/OFF
13 Not used
17
14 Reduced flushing air
15 Jack in
16 Full flushing air
17 Jack out
18 Not activated
19 Rev up diesel engine (between 1500-1800 rpm)
20 Rev down diesel engine (between 1500-1800 rpm)
21 Left track oscillation (forward)
22 Right track oscillation (forward)
23 Left track oscillation (reverse)
24 Right track oscillation (reverse)
25 Track Oscillation Lock
35 Rod handling
36 Suction hood/Drill-steel support/Break table
Right Control Panel
1 Semi-automatic boom positioning (option)
2 Automatic rod handling (Option)
3 Rapid feed stop (Software stop for break table is activated)
4 Drilling position
5 Compressor loading
6 Automatic thread lubrication (Option)
7 Thread lubrication (Option)
8 Emergency operation of carousel gate
9 Emergency operation of gripper claws with lever 35
10-13 Arrow keys for moving cursor on display
18
14 Escape (Exit menu on display)
15 Enter (Confirm selection)
16 Browse button (Browse between menus F1 - F5)
38 Drilling lever
HYDRAULICS THE BASICS
TECHNICAL SERVICE
Hydraulics involves the transmission of force and movement with the aid of fluids.
Fluids cannot be compressed. That is why we can use them as efficient force transmitters.
Hydraulic motors are small in relation to their power and torque output, and are easy to
regulate.
The pump converts mechanical power into hydraulic power.
The pump delivers a flow, the pressure depends on the resistance to flow.
Force is that which changes the movement of a body, or causes the movement of a
body. The unit of measurement for force is the newton (N). Force is represented
by the letter F.
Pressure is force per unit area (force/area). The unit of pressure is the pascal (Pa).
1 Pa = 1 N/m2. Pressure is represented by the letter p.
Work is force (N) x path (m). The unit of work is the joule (J).
1 J = 1 Nm.
Power is work per unit of time (work/time). The unit of power is the watt (W).
1 W = 1J/s.
1kW (kilowatt) = 1000 W.
19
HYDRAULICS THE BASICS
TECHNICAL SERVICE
Fluids have low compressibility and good plasticity, which is advantageous in the
transmission of force in a hydraulic system.
The flow velocity is the speed in m/s at which the fluid flows through a line. A higher flow
velocity gives a lower static pressure.
The volume rate of flow is the volume of fluid that flows through a line per unit of time and
is stated in cubic metres per second (m3/s).
Hydraulic power is the product of the volume rate of flow (m3/s) x the pressure (Pa). The unit
of power is the watt (W).
The moment of force (or torque) is the product of the length of a lever (m) x the force (N).
The unit of moment of force (or torque) is the newton-metre (Nm).
The service life of a hydraulic oil depends on how quickly it oxidizes. Air, water and other
pollutants in the oil, as well has high temperature, will speed oxidation.
20
HYDRAULICS THE BASICS
TECHNICAL SERVICE
Basic symbols
No Symbol Meaning Remarks Sourse
001 Line Thick solid line
Piston rod Flow paths
External control lines, drainage
lines
Components that are included in
the system
002 Line Fine, solid line
Internal flow paths
Components that are not included
in the system
003 Line Fine, broken line
Internal control line
012 Spring
The symbols above can be combined in different ways to describe different functions..
21
HYDRAULICS THE BASICS
TECHNICAL SERVICE
Basic symbols
No Symbol Meaning Remarks Sourse
015 Direction of flow,
hydraulic
016 Direction of flow,
pneumatic.
017 Direction of linear
movement.
Path, direction of flow in
valves.
018 Direction of rotary
(ISO 1219)
movement
Controls
No Symbol Meaning Remarks Sourse
040 General symbol
(ISO 1219)
22
HYDRAULICS THE BASICS
TECHNICAL SERVICE
Energy sources
No Symbol Meaning Remarks Sourse
071 Electric motor
(ISO 1219)
Pumpar
No Symbol Meaning Remarks Sourse
073 Hydraulic pump with
fixed dispacement and
one direction of flow (ISO 1219)
Motors
No Symbol Meaning Remarks Sourse
085 Motor with fixed
dispacement and one
direction of flow
086 Pneumatic
Hydraulic
092
23
HYDRAULICS THE BASICS
TECHNICAL SERVICE
Cylinders
No Symbol Meaning Remarks Sourse
100 Singel-acting cylinder Cylinder in which the pressure
with return stroke medium acts on only one side of
effected by external load the piston
101 Singel-acting cylinder
with return stroke
effected by spring (ISO 1219)
102 Double-acting cylinder Cylinder in which the pressure
with single piston rod medium can act on either side of
the piston
103 Double-acting cylinder
with piston rod both
sides of the piston
24
HYDRAULICS THE BASICS
TECHNICAL SERVICE
Directional valves
No Symbol Meaning Remarks Sourse
125 Valve position with one
path, with direction of
flow indicated.
126 Valve position with two
closed connections
25
HYDRAULICS THE BASICS
TECHNICAL SERVICE
Check valves
No Symbol Meaning Remarks Sourse
155 Check valve with Closes if the output pressure is
negligiable opening greater than the output pressure.
pressure Outlet
(ISO 1219)
Input
158 Check valve that is
pressure-contolled
externally, so that if can
be prevented from
closing
160 Hydraulic lock Complete symbol
DIN 24300
(indragen)
26
HYDRAULICS THE BASICS
TECHNICAL SERVICE
Pressure-controlling valves
No Symbol Meaning Remarks Sourse
166 Pressure-controlling
valve with restrictor that
is normally closed
167 Pressure-controlling
valve with restrictor that
is normally open
170 Pressure relief valve The pressure at the inlet is limited
(ISO 1219)
( safety valve ) by the valve opening when the
counteracting spring force is
overcome.
27
HYDRAULICS THE BASICS
TECHNICAL SERVICE
Flow-Controlling valves
No Symbol Meaning Remarks Sourse
190 Restrictor Influenced by viscosity
(general symbol)
191 Restrictor Not influenced by viscosity, e.g.
orifice plate, restricting washer
(ISO 1219)
192 Variable restrictor Simplified symbol. Used when
method of control does not need to
be shown.
201 Shut-off valve Simplified symbol
.
Containers
No Symbol Meaning Remarks Sourse
235 Container open to the
atmossphere. Tank.
237 Container open to the The synbol can also mean
atmossphere, with one "connection to tank". (ISO 1219)
line opening below the
fluid level.
241 Accumulator The pressure is maintained by a
compressed spring, weight or gas.
Filters
No Symbol Meaning Remarks Sourse
245 Filter, strainer
(ISO 1219)
Coolers
No Symbol Meaning Remarks Sourse
261 Cooler without The arrows indicate the removal of
(ISO 1219)
indication of lines for heat.
cooling medium.
28
HYDRAULICS THE BASICS
TECHNICAL SERVICE
Measuring instruments
No Symbol Meaning Remarks Sourse
265 Pressure gauge, The line symbol can be connected
manometer in any direction.
29
Hose Markings
Conditions:
Max. 3 letters. P, T and D as last letter is reserved for Pressure, Tank och Drain.
Figure first is boom number. Figure last is current hose number. Letter I is not used as first or last letter.
Letter I is not used before O as last letters.
30
Letters Function Letters Function
FL Feed Lookout PW Pulling Winch
FM Feed Motor PWB Pulling Winch Brake
FMB Feed Motro Break PWD Pulling Winch Drain
FMD Feed Motor Drain RA Rod transfer Arm
FR Feed Rotation (Rollover) RAB Rod transfer Arm stand By
FS Feed Swing RAF Rod transfer Arm Front
FT Feed Tilt RAL Rod transfer Arm Lower
G Gauge RAR Rod transfer Arm Rear
GA Gauge Air RAU Rod transfer Arm Upper
GAL Gauge Air Lubrication RG Rod Gripper
GBH Gauge BackHammer RGF Rod Gripper Front
GDP Gauge hammer Damper Pressure RGL Rod Gripper Lower
GF Gauge Feed RGRO Rod Gripper Rotation
GH Gauge Hammer RGR Rod Gripper Rear
GMD Grinder Motor Drain RGU Rod Gripper Upper
GMP Grinder Motor return (Tank) RH Rod Handling
GR Grease RLR Rockdrill Lock Rotation
GRF Gauge Return Filter RR Rockdrill Rotation
GRG GRease Gun RRL Rockdrill Rotation Left
GRR Gauge Rockdrill Rotation RRP Rockdrill Rotation Pressure
GW Gauge Water RRR Rockdrill Rotation Right
HD Hammer Drain RSP Rod adding System Pressure
HDP Hammer Damper Pressure RST Rod adding System return (Tank)
HDT Hammer Damper return (Tank) RW Rod lifting Winch
HP Hammer Pressure RWB Rod lifting Winch Break
HS Hammer Strokeposition RWD Rod lifting Winch Drain
HT Hammer return (Tank) SC Scraper blade
J Jacks SH Suction Hood
JF Jack Front SLR SLeeve
JFL Jack Front Left SPB Service Platform Basket
JFR Jack Front Right SPD Service Platform Drain
JLS Jack Slide Left SPE Service Platform Extension
JR Jack Rear SPF Service PlatForm
JRL Jack Rear Left SPP Service Platform Pressure
JRR Jack Rear Right SPR Service Platform Rear cylinder
JSR Jack Slide Right SPRL Service Platform Rear Left
LS Limit Switch SPRR Service Platform Rear Right
LUB LUBrication SPS Service Platform Slave
MC Magazin Coupling SPT Service Platform return (Tank)
MG Magazine Gate SR StingeR
MGL Magazin Gate Lower SRL StingeR Left
MGU Magazin Gate Upper SRR StingeR Right
ML Magazin Lock SS Split Set
MR Magazin Rotation STA Sliding TAble
MRF Magazin Rotation Front STE STEring
MRR Magazin Rotation Rear STP STeering Pressure
P Pressurline STT STeering return (Tank)
PP Pilot Pressure SU SUction line
PR Protection Roof SW SWellex pump
31
Letters Function
SWD Swellex pump Drain
SWP Swellex pump Pressure
SWT Swellex pump return (Tank)
T returnline (Tank)
TF Tank Fill
TMB Tramming Motor Brakes
TMD Tramming Motor Drain
TME Tramming Moter Engage
TML Tramming Motor Left
TMR Tramming Motor Right
TMX Tramming Motor displacement
TO Track Oscillation
TOL Track Oscillation Left
TOR Track Oscillation Right
TP Tramming Pressure
TPL Tramming Pressure Left
TPR Tramming Pressure Right
W Water
WAM Water (Air) Mist
WC Water Cradle
WCA Water CArtridge injection
WCC Water Compressor Cooler
WCE Water CEminject
WD Water Drain
WF Water Flushing
WH Water Hose injection
WM Waterpump Motor
WMD Waterpump Motor Drain
WMP Waterpump Motor Pressure
WMT Waterpump Motor return (Tank)
WP Water Pressure
WPL Water service PLatform
WR Water hose Reel
WS Water Service
WSR Water Service Reel
WVD Water Valve Drain
WVP Water Valve Pressure
WWC Windshield Washer Container
X Control Pressure
XF Control Pressure Feed
XFD Control Pressure Feed Drain
XH Control Pressure Hammer
XP Control Pressure
XR Control Pressure Rotation
32
33
Most used symbols
3. Positive polarity
4. Negative polarity
34
Number Symbol Description
Primary cell or accumulator
Conductor
1. Cable
Circuit
Group of conductor
2.
Note: In this symbol it is two.
Group of conductor
3.
Note: In this symbol it is
three.
35
Number Symbol Description
1. Junction of conductors
2. Cross conductor
3.
38 •101 Terminal strip and number
Earth
Ground
Note: Supplementary
4.
information may be given to
define the status or purpose
of the earth if this is not
readily apparent.
Frame
Chassis earth
5.
Socket, female
6.
Pole of a socket
Plug, male
7.
Pole of a plug
36
Number Symbol Description
1. Resistor
Variable resistor
2.
Adjustable resistor
1. Capacitor
Inductor
1. Coil
Winding
Inductor
2. Coil
winding
3. Electro magnet
37
Number Symbol Description
1. Lamp
2. Buzzer
1. Generator
2. Motor
1. Semiconductor diode
2. Rectifier
38
Number Symbol Description
Make contact
2. Break contact
5. Switch-load disconnector
6. Contactor
2. Operated by pulling
3. Operated by pushing
4. Operated bu turning
39
5. Emergency switch
6. Operated by level
Operated by pneumatic or
7.
hydraulic
8. Termic actuator
9. Latching device
1. Guard (General)
2. Temperature guard
4. Level guard
40
Number Symbol Description
1. Fuse
3. Automatic fuse-switch
1. Cable mark
2. Terminal mark
Connecting number on
3.
component
41
Number Symbol Description
1. Voltmeter
2. Amperemeter
3. Wattmeter
42
43
44
45
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89