Gas and steam turbine component

Inner and outer ring- general information

y Typical material:
Outer ring – SS2390-96 martensitic stainless steel
– CMC: 15.12

y Weight approx: 5,5 kg

Inner ring

~Ø 750 mm y Diameter approx: 750 mm

y Material removed: 10kg

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 Gas and steam turbine component
Inner and outer ring- general information

y Productivity improvement
– Reduced cycle time from approx. 2 hours down to
20 min

y Succes factors
– CoroCut angled inserts (”hockey stick”) and
CoroTurn HP in combination with SL-adaptors
made it possible to increase cutting data
dramatically and at the same time improve tool life
vs competitor solution
– Rough turning of groove instead of parting to
avoid chip jamming

y Machine tool
– One prerequsite for cycle time reduction was the
machine concept

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 Gas and steam turbine component
Inner and outer ring- general information

Operations
Operations
Inner ring
Outer ring
1. Rough turning
CoroTurn HP 1. Rough turning
CoroTurn HP
2. Rough grooving -
CoroCut 2. External profiling –
CoroTurn 107
3. Rough grooving –
“Hockey stick” 3. Turning – CoroTurn RC
4. Rough grooving – 4. Rough grooving -
“Hockey stick” CoroCut
5. Turning – CoroTurn 5. Turning – CoroTurn RC
RC 6. External profiling –
6. External profiling – CoroTurn 107
CoroTurn 107 7. Parting off - CoroCut
7. Parting off - CoroCut
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 Inner ring
1. Rough turning – CoroTurn HP

y Part of total productivity improvement

– 10%

y Application hint
– Same tool for both internal and extenal
turning
– High pressure coolant

y Products
– Extension: C6-391.01-63 060
– Turning tool: C6-PCLNL-45065-12HP
– Insert: CNMG12 04 12-PR 4225

y Cutting Data
– ap= 2,0mm
– fn = 0,35mm/rev
– vc= 150m/min

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 Inner ring
2. Rough grooving - CoroCut

y Part of total productivity improvement

– 10%

y Application hint
– The -CR geometry is very well suited for
this internal groove

y Products
– Adaptor: C6-570-2C 50 097R40
– SL-blade: 570-40R123K18B
– Insert: N123K2-0600-0004-CR 4225

y Cutting Data
– ap= 6,0mm
– fz = 0,25mm/tooth
– vc= 120m/min

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 Inner ring
3. Rough grooving – CoroCut angled insert (“hockey stick”)

y Part of total productivity improvement

– 25%, the most important contribution

y Application hint
– Important to direct the feed force into
the holder

y Products
– Adaptor: C6-SL70-RG-050
– SL-blade: SL70-R123 K45A-HP
– Insert: Special

y Cutting Data
– ap= 4,0mm
– fz = 0,1mm/tooth
– vc= 75m/min

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 Inner ring
4. Rough grooving – CoroCut angled insert (“hockey stick”)

y Part of total productivity improvement

– 25%, the most important contribution

y Application hint
– Important to direct the feed force into the
holder

y Products
– Adaptor: C6-SL70-RG-050
– SL-blade: SL70-R123 K45A-HP
– Insert: Special

y Cutting Data
– ap= 4,0mm
– fz = 0,1mm/tooth
– vc= 75m/min

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 Inner ring
5. Turning – CoroTurn RC

y Part of total productivity improvement

– 2%

y Operation
– Finishing

y Products
– Adaptor: C6-570-2C 50 097R40
– Cutting head: 570-DDUNR-40-15
– Insert: DNMG 150612-PM 4225

y Cutting Data
– ap= 1,0mm
– fz = 0,35mm/tooth
– vc= 150m/min

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 Inner ring
6. External profiling – CoroTurn 107

y Part of total productivity improvement

– 5%

y Operation
– Profiling

y Products
– Tool: Special
– Insert 2 x TR-VB1312-F 4225

y Cutting Data
– SS 2390 CMC 15.12
– ap= 1,0mm
– fz = 0,2mm/tooth
– vc= 150m/min

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 Inner ring
7. Parting off – CoroCut

y Part of total productivity improvement

– 5%

y Application hint
– Extended ar on this tool

y Products
– Adaptor: C6-570-2C 50 097R40
– SL-blade: Special
– Insert: N123K2-0600-0004-CR 4225

y Cutting Data
– ap= 6,0mm
– fz = 0,15mm/tooth
– vc= 120m/min

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 Outer ring
1. Rough turning – CoroTurn HP

y Part of total productivity improvement

– 10%

y Application hint
– Same tool for both internal and extenal
turning
– High pressure coolant

y Products
– Extension: C6-391.01-63 060
– Turning tool: C6-PCLNL-45065-12HP
– Insert CNMG12 04 12-PR 4225

y Cutting Data
– ap= 2,0mm
– fn = 0,35mm/rev
– vc= 150m/min
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 Outer ring
2. Rough turning – CoroTurn TR

y Part of total productivity improvement

– 15%

y Application hint
– Copy turning of the groove

y Products
– Tool: Special
– Insert 2 x TR-VB1312-F 4225

y Cutting Data
– ap= 1,5mm
– fz = 0,2mm/tooth
– vc= 150m/min

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 Outer ring
3. Rough turning – CoroTurn

y Part of total productivity improvement

– 5%

y Operation
– Finishing

y Products
– Adaptor: C6-570-2C 50 097R40
– Cutting head: 570-DDUNR-40-15
– Insert: DNMG 150612-PM 4225

y Cutting Data
– ap= 1,0mm
– fz = 0,35mm/tooth
– vc= 150m/min

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 Outer ring
4. Rough turning – CoroCut

y Part of total productivity improvement

– 5%

y Application hint
– Extended ar on this tool

y Products
– Adaptor: C6-570-2C 50 097R40
– SL-blade: Special
– Insert: N123K2-0600-0004-CR 4225

y Cutting Data
– ap= 6,0mm
– fz = 0,2mm/tooth
– vc= 120m/min
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 Outer ring
5. Finish turning – CoroTurn RC

y Part of total productivity improvement

– 5%

y Operation
– Finishing

y Products
– Adaptor: C6-570-2C 50 097R40
– Cutting head: 570-DDUNR-40-15
– Insert: DNMG 150612-PM 4225

y Cutting Data
– ap= 0,5mm
– fz = 0,2mm/tooth
– vc= 150m/min

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 Outer ring
6. Profile finish – CoroTurn 107

y Part of total productivity improvement

– 15%

y Application hint
– Copy turning of the groove

y Products
– Tool: Special
– Insert 2 x TR-VB1312-F 4225

y Cutting Data
– ap= 1,5mm
– fz = 0,2mm/tooth
– vc= 150m/min

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 Outer ring
7. Parting off– CoroCut

y Part of total productivity improvement

– 5%

y Application hint
– Extended ar on this tool

y Products
– Adaptor: C6-570-2C 50 097R40
– SL-blade: Special
– Insert: N123K2-0600-0004-CR 4225

y Cutting Data
– ap= 6,0mm
– fz = 0,2mm/tooth
– vc= 120m/min

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