PART B – CWI 22-06-2014

1- BEND TEST (4Q)

A B C D
(Plate) (Plate) (Pipe=4”) (Plate)

1.5” 1” 1” 1”

A: Accept width; Reject discontinuities

B: Reject width; Accept discontinuities

C: Accept width; Reject discontinuities

D: Reject width; Accept discontinuities

- If corner crack in (D) result from slag or fusion, then the discontinuity is
rejected
Ref: Appendix VIII & XVII (Pg. 9, 27)

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 2- Fillet Weld Test (F1) (7Q)

Seg No Seg.1 Seg.2 Seg.3 Seg.4

Discont. QTY (6x 1/16)+(1x1/32) (5 x 3/64) (7x1/32) (5 x 1/16)
Total 13/32 15/64 7/32 5/16
1”(≤3/8) Rej Acc Acc Acc
12”(≤3/4) Acc Acc Acc Acc

He may ask you by adding Seg.1+Seg.2 or Seg.2+Seg.3 so we assume that

this two segments in 12” and accumulate the two values and compare it
by (3/4)
Example:

S1+S2 S2+S3 S3+S4 S1+S4 S1+S3 S1+S2+S3+S4

13/32+15/64 15/64+7/32 7/32+5/16 13/32+5/16 13/32+7/32 13/32+15/64
+7/32+5/16
41/64 29/64 17/32 23/32 20/32 75/64
Acc Acc Acc Acc Acc Rej

- Any Two Segments are accepted in 12”.

- Seg2 or seg3 or seg4 is accepted, as separated, in 1”
- Seg1 is rejected in 1”
- S1+S2+S3+S4 is rejected in 12”
Ref: Appendix VX (Pg. 8, Pt. 7)
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 3- Groove Weld Test (G1, G2, G3 or G4) (7Q)

G2
G1
Excess Reinforcement
Underfill (Rej)
(Rej)
Undercut (Rej)
Undercut (Rej)

G3 G4
Underfill (Rej) Underfill (Rej)

Spatter Undercut (Rej)

Arc Strike (Rej)

- All defects in Groove samples are rejected (underfill, undercut, excess

reinforcement)
- Ref: Appendix V,VI,VII

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 4- Fillet Weld Test (F1) (7Q)

F. NO F2 F3 F4 F5 F6 F7 F8 F9
Weld
1/4 ½ 3/8 1/4 5/16 1/4 3/16 1/4
Size
Spatter –
Arc Strike Undercut Excess Arc Strike
Deep Excess Excess
(Rej) – (???) Convexity (Rej) –
Disc Accept Undercu Convexity Undercut
undercut Undersize (Rej) undersize
t>1/32 (Rej) (Rej)
(???) (???) (???)
(Rej)
Welding Multible Single Single Single
Pass Pass Pass Pass Pass
Direction 1 2 2 1
of
Welding

- Reason for spatter is Long arc length

- Ref: Appendix V,VI,VII

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5- Nondestructive Testing (5Q)
1- A : PT (Visible Solvent Removable)
2- B : PT shows Longitudinal crack
3- C : MT shows crater Crack
4- D : UT Straight Beam
5- E : UT Angle Beam
6- F : Longitudinal crack is the sensitive defect which can be detected
by MT
7- G : Yoke Longitudinal linear crack