SHEET 1 OF 4

LARSEN & TOUBRO LTD.,

MODULAR FABRICATION FACILITY, HAZIRA

WELDING PROCEDURE SPECIFICATION

WPS No.: HRP-II/WPS/STR/225
SUPPORTING PQR No.(s)
PROCESS
(As Per AWS D1.1/D1.1M:2010 And ONGC Spec.2009F-Rev.7 & 6001F-Rev.5)
PROJECT: HEERA REDEVELOPMENT PHASE - II - 3WPP
REV NO. 0 DT: 17/12/2012 DOUBLE SIDED WELDING OF BUTT JOINTS & FILLET JOINTS FOR
PLATES, SECTIONS & TUBULARS OF (24'' OD & OVER)
: OFY-PS-225 [ WITHOUT PWHT, IMPACT REQ. AT -40° C, CTOD QUALIFIED]
[NORMALIZED#NORMALIZED CONDITION]
: SMAW

TYPE : Manual JOINT DESIGN : TYPICAL

WELDING EQUIPMENT : DC Rectifier

POSITION
WELD PROCESS : SMAW
QUALIFIED POSITION OF GROOVE : All
VERTICAL PROGRESSION : Uphill B-L2 B-L3

OTHER : : NA

JOINT DESIGN USED

WELD TYPE : Double
BACKING : No for Root, Yes for Rest
BACKING MATERIAL : Weld Metal
B-L4 B-L5
ROOT OPENING : 4 mm ( ± 2 mm )
ROOT FACE DIMENSION : 1.5 mm ( ± 1.5 mm ) ELECTRICAL CHARACTERISTICS
GROOVE ANGLE : As Per Joint Design TRANSFER MODE ( GMAW ) : NA
RADIUS (J-U Type) : NA SHORT CIRCUITING : NA
BACK GOUGING : Yes GLOBULAR : NA
METHOD OF BACK GOUGING : Grinding/ Carbon Arc Gouging SPRAY : NA
BASE METALS WELD PROCESS : SMAW
MATERIAL SPEC. : API 2H Gr.50 (AWS GROUP II) POWER SOURCE : CC
: 1B,1C*,1D,2B,2C*,2Z,2D & Their
QUALIFIED MATERIALS CURRENT(TYPE & POLARITY) : DCEP
Combinations
THICKNESS OF TEST MATERIAL(mm) : 75 mm OTHER : NA
QUALIFIED THICKNESS RANGE (mm) :16 - 75 mm TECHNIQUE
DIAMETER OF TEST MATERIAL (mm) : NA WELD PROCESS : SMAW
QUALIFIED DIAMETER RANGE (mm) : 24" OD & Over STRINGER OR WEAVE BEAD : Stringer & Weaving**
QUALIFIED FILLET SIZE & THICKNESS (mm) : Any OSCILLATION : No
OTHER : Note 6 MULTI/SINGLE PASS (PER SIDE) : Multipass
FILLER METALS SINGLE OR MULTIPLE ELECTRODE : Single
WELD PROCESS : SMAW TACK WELD TECHNIQUE : Same as Root Pass (Note 2)
AWS SPECIFICATION : AWS A 5.1 CONTACT TUBE TO WORK DISTANCE (mm) : NA
AWS CLASSIFICATION : E 7018-1 DEPTH OF BACK GOUGING(mm) : NA
TRADE NAME : NA ANGLE NORMAL TO DIRECTION OF TRAVEL(Deg.) : NA
MANUFACTURER : NA LONGITUDINAL SPACING OF ARCS (mm) : NA
OTHERS : NA LATERAL SPACING OF ARCS (mm) : NA
TUNGSTEN ELECTRODE (GTAW) TYPE : NA SIZE(mm) : NA ANGULAR ORIENTATION OF PARALLEL ELECTRODES (Deg.): NA
SHIELDING ANGLE OF ELECTRODES (Deg) : NA
WELD PROCESS : SMAW PEENING : No
FLUX CLASSIFICATION : NA INTERPASS CLEANING METHOD : Grinding/ Wire Brushing
FLUX TRADE NAME : NA OTHER : NA
FLUX MANUFACTURER : NA TACK LENGTH : Note 1
GAS
WELD PROCESS : SMAW
TYPE OF GAS : NA
COMPOSITION : NA
FLOW RATE (LPM) : NA
GAS CUP SIZE (mm) : NA
OTHER : NA

MFF/QA/FORM/1015 R1 DT : 01.11.2012
 SHEET 2 OF 4

LARSEN & TOUBRO LTD.,

MODULAR FABRICATION FACILITY, HAZIRA

WELDING PROCEDURE SPECIFICATION

(As Per AWS D1.1/D1.1M:2010 And ONGC Spec.2009F-Rev.7 & 6001F-Rev.5)
PROJECT: HEERA REDEVELOPMENT PHASE - II - 3WPP
WPS No.: HRP-II/WPS/STR/225 REV NO. 0 DT: 17/12/2012 DOUBLE SIDED WELDING OF BUTT JOINTS & FILLET JOINTS FOR
PLATES, SECTIONS & TUBULARS OF (24'' OD & OVER)
SUPPORTING PQR No.(s) : OFY-PS-225 [ WITHOUT PWHT, IMPACT REQ. AT -40° C, CTOD QUALIFIED]
[NORMALIZED#NORMALIZED CONDITION]
PROCESS : SMAW

PREHEAT TEMPERATURE POSTWELD HEAT TREATMENT

Min. PREHEAT TEMP (°C) METHOD OF PWHT : NA
THICKNESS (mm)
MIN MAX MAX LOADING TEMP (°C) : NA

Upto 38mm 21° 250° MAX RATE OF HEATING (°C/hr) : NA

Over 38mm to 65mm 65° 250° SOAKING TEMP (°C) : NA

Over 65 mm 110° 250° MIN SOAKING TIME (Minutes) : NA

PREHEAT METHOD Burner or Electrical Coils MAX RATE OF COOLING(°C/hr) : NA

MAX UNLOADING TEMP (°C) : NA

PreHeating shall be checked within the band of 75mm from
PREHEAT REMARKS
each side of the weld and throughout the wall thickness
COOLING MEDIA : NA

POST HEATING NA
PASS WELDING FILLER METALS CURRENT AMPS & VOLTS TRAVEL HEAT INPUT
OR PROCESS CLASS DIA.mm TYPE OR WIRE (V) SPEED (MIN) (MAX)
WELD POLARITY FEED mm/min (KJ/mm) (KJ/mm)
LAYER(S) RATE

2.5/ 70 - 90 22 - 26 60 - 80 1.16 2.34

Root Pass SMAW E 7018-1 DCEP
3.2 100 - 120 24 - 26 80 - 110 1.31 2.34
2.5/ 70 - 90 22 - 26 60 - 80 1.16 2.34
Hot Pass SMAW E 7018-1 DCEP
3.2 100 - 120 24 - 26 80 - 110 1.31 2.34

2.5/ 70 - 90 22 - 26 60 - 80 1.16 2.34

Fillup
SMAW E 7018-1 3.2/ DCEP 100 - 120 24 - 26 80 - 110 1.31 2.34
Passes
4.0 130 - 160 24 - 28 100 - 120 1.56 2.69

Capping 2.5/ 70 - 90 22 - 26 60 - 80 1.16 2.34

SMAW E 7018-1 DCEP
Passes 3.2 100 - 120 24 - 26 80 - 110 1.31 2.34

AFTER BACKGOUGING

2.5/ 75 - 100 22 - 26 60 - 80 1.24 2.60

Fillup
SMAW E 7018-1 3.2/ DCEP 100 - 130 24 - 26 80 - 110 1.58 2.54
Passes
4.0 130 - 160 24 - 28 100 - 120 1.56 2.69

Capping 2.5/ 75 - 100 22 - 26 60 - 80 1.24 2.60

SMAW E 7018-1 DCEP
Passes 3.2 100 - 130 24 - 26 80 - 100 1.58 2.54

NOTE: 1) 50mm or 4 times the thickness of base metal whichever is less.

2) Preheat temperature shall be strictly followed for tacking also.
3) This WPS is not applicable for TMCP material.
4) **For SMAW Weaving Shall not be more than 2.5 times the Electrode dia.
5) *This WPS is Applicable for 1C & 2C materials having flange thickness more than 25 mm.
6) This WPS is applicable for job materials with Max. Carbon Equivalent upto 0.44
PREPARED BY REVIEWED BY APPROVED BY APPROVED BY APPROVED BY

AMIT PATWARDHAN SAGAR CHAUHAN YAGNESH DESAI TPI CA/ONGC

MFF/QA/FORM/1015 R1 DT : 01.11.2012
 SHEET 3 OF 4

LARSEN & TOUBRO LTD.,

MODULAR FABRICATION FACILITY, HAZIRA

WELDING PROCEDURE SPECIFICATION

(As Per AWS D1.1/D1.1M:2010 And ONGC Spec.2009F-Rev.7 & 6001F-Rev.5)
PROJECT: B-127 CLUSTER WELL PLATFORM PROJECT
WPS No.: B-127/WPS/STR/126D REV NO. 0 DT: 28/11/2012 SCOPE: SINGLE SIDED WELDING OF BUTT JOINTS & FILLET JOINTS
IN ALL POSITION FOR PLATES, SECTIONS & TUBULARS OF (8'' OD &
:OFY-PS-142C, OFY-PS-142D, OFY-PS-144A, OVER)
SUPPORTING PQR No.(s) 1 OFY-PS-144B [ WITHOUT PWHT, IMPACT REQ. AT -40° C ]
1
PROCESS : GTAW + SMAW

MANUAL( √ ) SEMI AUTOMATIC( - ) JOINT DESIGN : TYPICAL

TYPE:
MACHINE( - ) AUTOMATIC( - )

WELDING EQUIPMENT DC RECTIFIER (GTAW &SMAW)

POSITION

QUALIFIED POSITION OF GROOVE : ALL

B-L2
VERTICAL PROGRESSION : UP ( √ ) DOWN ( - )

JOINT DESIGN USED

AS PER AWS D1.1, APPLICABLE DESIGN & FABRICATION DRAWING
WELD TYPE : SINGLE ( √ ) DOUBLE( - )
BACKING : NO for GTAW Root, YES for SMAW
B-L4
BACKING MATERIAL : WELD METAL
ROOT OPENING : 4 mm ( + / - 2 mm ) ELECTRICAL CHARACTERISTICS
ROOT FACE DIMENSION : 1.5 mm ( + / - 1.5 mm ) TRANSFER MODE ( GMAW ) : N.A.
GROOVE ANGLE : AS PER JOINT DESIGN SHORT CIRCUITING : N.A.
BACK GOUGING :YES ( - ) NO ( √ ) GLOBULAR : N.A.
METHOD :NA SPRAY : N.A.
BASE METALS CURRENT : AC ( - )
PQR TEST MATERIAL API 2HGr:50 N (AWS GROUP II)
DCEP ( √ ) SMAW
(SUPPLY CONDITION: NORMALISED)
DCEN ( √ ) GTAW
QUALIFIED MATERIALS : Project Spec.1C*,1D,2B,2C*,2Z, 2D of
1 Materials & Their Combination
PULSED : : N.A.
( NORMALIZED # NORMALIZED ) OTHER : : N.A.
THICKNESS & DIA OF TEST PIPE : 25 mm & 22"Dia TECHNIQUE
QUALIFIED THICKNESS RANGE : Groove : 16 mm to 50 mm, STRING OR WEAVE BEAD :STRINGER & WEAVING*
Fillet : Any Size & Thickness
QUALIFIED DIAMETER RANGE 1 : 8"OD & Over (WEAVING SHALL NOT BE MORE THAN 2.5 TIMES THE ELECTRODE DIA.)
FILLER METALS MULTI/SINGLE PASS (PER SIDE) : MULTIPASS

PROCESS GTAW SMAW NUMBER OF ELECTRODES : SINGLE

AWS SPECIFICATION AWS A 5.18 AWS A 5.1 ELECTRODE SPACING

AWS CLASSIFICATION ER 70S-2 E 7018-1 LONGITUDINAL : NA
OTHERS: NA NA LATERAL : NA
ANGLE : NA
SHIELDING CONTACT TUBE TO WORK DISTANCE : NA
FLUX DETAILS : N.A. GAS : Argon PEENING : NO

ELECTRODE : N.A COMPOSITION : 99.995% INTERPASS CLEANING : GRINDING / WIRE BRUSH

FLUX FLOW RATE : 10-15 LPM TACK WELD TECHNIQUE : Same as with Root Pass

CLASS : N.A. GAS CUP SIZE : 6.3mm TACK LENGTH : Refer Note 1
OTHERS: TUNGSTEN TYPE: EW Th2, SIZE : 2.4mm OTHERS: : NA

MFF/QA/FORM/1015 R0 DT : 01.11.2007
 SHEET 4 OF 4

LARSEN & TOUBRO LTD.,

MODULAR FABRICATION FACILITY, HAZIRA

WELDING PROCEDURE SPECIFICATION

(As Per AWS D1.1/D1.1M:2010 And ONGC Spec.2009F-Rev.7 & 6001F-Rev.5)
PROJECT: B-127 CLUSTER WELL PLATFORM PROJECT
WPS No.: B-127/WPS/STR/126D REV NO. 0 DT: 28/11/2012 SCOPE: SINGLE SIDED WELDING OF BUTT JOINTS & FILLET JOINTS
IN ALL POSITION FOR PLATES, SECTIONS & TUBULARS OF (8'' OD &
:OFY-PS-142C, OFY-PS-142D, OFY-PS-144A, OVER)
SUPPORTING PQR No.(s) 1 OFY-PS-144B [ WITHOUT PWHT, IMPACT REQ. AT -40° C ]
1
PROCESS : GTAW + SMAW
PREHEAT TEMPERATURE (AS PER TABLE 3.2 OF AWS D1.1) POSTWELD HEAT TREATMENT :

THICKNESS (mm) Min. PREHEAT TEMP PRE-HEAT METHOD RATE OF HEATING :NA

Preheat shall be checked within

upto 38mm 10 Deg.C./ Ambient 75mm from each side of the SOAKING TEMP :NA
weld and through out the wall
Over 38mm to 50mm 65 Deg.C thickness. SOAKING TIME :NA

RATE OF COOLING :NA

INTERPASS TEMP. Min: Preheat temp., Max: 250 Deg.C COOLING MEDIA :NA

PASS WELDING FILLER METALS CURRENT AMPS & VOLTS TRAVEL HEAT INPUT
OR PROCESS CLASS DIA.mm TYPE OR WIRE (V) SPEED (MIN) (MAX)
WELD POLARITY FEED mm/min (KJ/mm) (KJ/mm)
LAYER(S) RATE

Root Pass GTAW ER 70S-2 2.4 DCEN 90 - 110 14 - 16 60 - 70 0.96 1.76

Hot Pass GTAW ER 70S-2 2.4 DCEN 85 - 115 14 - 16 65 - 80 0.89 1.70

2.5/ 70 - 100 22 - 26 60 - 90 1.03 2.60

Fillup
SMAW E7018-1 3.2/ DCEP 100 - 140 22 - 26 90 - 120 1.10 2.43
Passes

4.0/ 130 - 180 22 - 28 100 - 160 1.23 3.02

2.5/ 80 - 100 22 - 26 60 - 90 1.17 2.60

Capping
SMAW E7018-1 DCEP
Passes
3.2 100 -140 22 - 26 90 - 120 1.10 2.43

PREPARED BY REVIEWED BY APPROVED BY REVIEWED BY APPROVED BY

DHRUV SIKLIGAR L S RAO U C RATH TPI CA/ONGC

NOTE: 1) 50mm or 4 times the thickness of base metal whichever is less.

2) Preheat temperature shall be strictly followed for tacking also.

3) * This WPS is applicable for 1C & 2C materials having thickness more than 25mm.

MFF/QA/FORM/1015 R0 DT : 01.11.2007