SHEET 1 OF 4

LARSEN & TOUBRO LTD.,

MODULAR FABRICATION FACILITY, HAZIRA

WELDING PROCEDURE SPECIFICATION

(As Per AWS D1.1/D1.1M:2010 And ONGC Spec.2009F-Rev.7 & 6001F-Rev.5)
PROJECT: HEERA REDEVELOPMENT PHASE - II - 3WPP
WPS No.: HRP-II/WPS/LGP/332 REV NO. 0 DT: 01/04/2013
SCOPE: DOUBLE SIDED WELDING OF BUTT JOINTS & FILLET
SUPPORTING PQR No.(s) :OFY-PS-332 JOINTS FOR LEGPOT ASSEBLY ONLY
[WITHOUT PWHT ,IMPACT REQ, AT -20 DEG C]
PROCESS :SAW

TYPE :MACHINE

WELDING EQUIPMENT :SAW MACHINE

POSITION
WELD PROCESS : SAW
QUALIFIED POSITION OF GROOVE : 1G Single V
VERTICAL PROGRESSION : UP ( - ) DOWN ( - )
OTHER :

JOINT DESIGN USED

WELD TYPE : SINGLE (-) DOUBLE( √ )
BACKING : No for Root, Yes for Rest
BACKING MATERIAL : Weld Metal
Incl. Angle = 40-55 Deg
ROOT OPENING : 0-3 mm
ROOT FACE DIMENSION : 8 mm (MAX) ELECTRICAL CHARACTERISTICS
GROOVE ANGLE : As Per Groove Design TRANSFER MODE ( GMAW ) : N.A.
RADIUS (J-U Type) : NA SHORT CIRCUITING : N.A.
BACK GOUGING :YES ( - ) NO ( √ ) GLOBULAR : N.A.
METHOD OF BACK GOUGING :NA SPRAY : N.A.
BASE METALS WELD PROCESS :SAW

MATERIAL SPEC. : API 2H Gr. 50 POWER SOURCE : CV

:All Combinations except as mentioned CURRENT(TYPE & POLARITY) :DCEP

QUALIFIED MATERIALS in Note 4
THICKNESS OF TEST MATERIAL(mm) : 25.4 mm OTHER
QUALIFIED THICKNESS RANGE (mm) :Groove: 16 mm To 50 mm TECHNIQUE
DIAMETER OF TEST MATERIAL (mm) : NA WELD PROCESS :SAW
QUALIFIED DIAMETER RANGE (mm) : 24" and Over STRINGER OR WEAVE BEAD :STRINGER
QUALIFIED FILLET SIZE & THICKNESS (mm): ANY OSCILLATION :NO
OTHER MULTI/SINGLE PASS (PER SIDE) :MULTIPASS
FILLER METALS SINGLE OR MULTIPLE ELECTRODE :SINGLE
WELD PROCESS : SAW TACK WELD TECHNIQUE :SMAW
AWS SPECIFICATION : AWS A 5.17 CONTACT TUBE TO WORK DISTANCE (mm) :35-40 mm
AWS CLASSIFICATION : EH 14 DEPTH OF BACK GOUGING(mm) : NA
TRADE NAME : NA ANGLE NORMAL TO DIRECTION OF TRAVEL(Deg.) : 0 Deg Vertical
MANUFACTURER : NA LONGITUDINAL SPACING OF ARCS (mm) : NA
OTHERS : NA LATERAL SPACING OF ARCS (mm) : NA
TUNGSTEN ELECTRODE (GTAW) TYPE : NA SIZE(mm) : NA ANGULAR ORIENTATION OF PARALLEL ELECTRODES (Deg.):0 DeG
SHIELDING ANGLE OF ELECTRODES (Deg) :NA
WELD PROCESS : SAW PEENING :NO
FLUX CLASSIFICATION : F7A2 INTERPASS CLEANING METHOD :GRINDING /WIRE BRUSH
OTHERS: Tack Length
FLUX TRADE NAME : NA : Refer Note 1
FLUX MANUFACTURER : NA
GAS : NA
WELD PROCESS : SAW
TYPE OF GAS : NA
COMPOSITION : NA
FLOW RATE (LPM) : NA
GAS CUP SIZE (mm) : NA
OTHER
MFF/QA/FORM/1015 R1 DT : 01.11.2012
 SHEET 2 OF 4
LARSEN & TOUBRO LTD.,
MODULAR FABRICATION FACILITY, HAZIRA

WELDING PROCEDURE SPECIFICATION

(As Per AWS D1.1/D1.1M:2010 And ONGC Spec.2009F-Rev.7 & 6001F-Rev.5)
PROJECT: HEERA REDEVELOPMENT PHASE - II - 3WPP
WPS No.: HRP-II/WPS/LGP/332 REV NO. 0 DT: 01/04/2013
SCOPE: DOUBLE SIDED WELDING OF BUTT JOINTS & FILLET
SUPPORTING PQR No.(s) :OFY-PS-332 JOINTS FOR LEGPOT ASSEBLY ONLY
[WITHOUT PWHT ,IMPACT REQ, AT -20 DEG C]
PROCESS :SAW

PREHEAT TEMPERATURE POSTWELD HEAT TREATMENT

Min. PREHEAT TEMP (°C) METHOD OF PWHT :NA
THICKNESS (mm)
MIN MAX MAX LOADING TEMP (°C) :NA

Upto 38mm 32 Deg. C 250 Deg. C MAX RATE OF HEATING (°C/hr) :NA

Over 38mm to 65mm 65 Deg.C 250 Deg. C SOAKING TEMP (°C) :NA

Over 65mm 110 Deg.C 250 Deg. C MIN SOAKING TIME (Minutes) :NA

PREHEAT METHOD Burners/Heating Coil MAX RATE OF COOLING(°C/hr) :NA

MAX UNLOADING TEMP (°C) :NA

Preheat shall be checked within 75mm from each side of
PREHEAT REMARKS
the weld and through out the wall thickness
COOLING MEDIA :NA

POST HEATING NA
PASS WELDING FILLER METALS CURRENT AMPS & VOLTS TRAVEL HEAT INPUT
OR PROCESS CLASS DIA.mm TYPE OR WIRE (V) SPEED (MIN) (MAX)
WELD POLARITY FEED mm/min (KJ/mm) (KJ/mm)
LAYER(S) RATE

Root Pass
SAW EH14 4.0 DCEP 600-700 28-32 550-600 1.68 2.44

Hot Pass SAW EH 14 4.0 DCEP 600-700 28-32 550-600 1.68 2.44

Fillup
SAW EH 14 4.0 DCEP 550-650 28-32 550-600 1.54 2.27
passes

Capping
SAW EH 14 4.0 DCEP 550-650 28-32 550-600 1.54 2.27
Pass

BACK SIDE WELDING

-- SAW EH 14 4.0 DCEP 600-700 28-32 550-600 1.68 2.44

NOTE: 1) 50mm or 4 times the thickness of base metal whichever is less.

2) Preheat temperature shall be strictly followed for tacking also.

3) This WPS is not Applicable for 2Z#2Z, TMCP#TMCP & TMCP # Normalised Materials.

4) **Weaving shall not be more than 2.5 times the electrode diameter.

PREPARED BY REVIEWED BY APPROVED BY

AMIT PATWARDHAN DEVANSH PANDYA ADIL BHATHENA

MFF/QA/FORM/1015 R1 DT : 01.11.2012
 SHEET 3 OF 4

LARSEN & TOUBRO LTD.,

MODULAR FABRICATION FACILITY, HAZIRA

WELDING PROCEDURE SPECIFICATION

(As Per AWS D1.1/D1.1M:2010 And ONGC Spec.2009F-Rev.7 & 6001F-Rev.5)
PROJECT: B-127 CLUSTER WELL PLATFORM PROJECT
WPS No.: B-127/WPS/STR/126D REV NO. 0 DT: 28/11/2012 SCOPE: SINGLE SIDED WELDING OF BUTT JOINTS & FILLET JOINTS
IN ALL POSITION FOR PLATES, SECTIONS & TUBULARS OF (8'' OD &
1 :OFY-PS-142C, OFY-PS-142D, OFY-PS- OVER)
SUPPORTING PQR No.(s) 144A, OFY-PS-144B [ WITHOUT PWHT, IMPACT REQ. AT -40° C ] 1
PROCESS : GTAW + SMAW

MANUAL( √ ) SEMI AUTOMATIC( - ) JOINT DESIGN : TYPICAL

TYPE:
MACHINE( - ) AUTOMATIC( - )

WELDING EQUIPMENT DC RECTIFIER (GTAW &SMAW)

POSITION

QUALIFIED POSITION OF GROOVE : ALL

B-L2
VERTICAL PROGRESSION : UP ( √ ) DOWN ( - )

JOINT DESIGN USED

AS PER AWS D1.1, APPLICABLE DESIGN & FABRICATION DRAWING
WELD TYPE : SINGLE ( √ ) DOUBLE( - )
BACKING : NO for GTAW Root, YES for SMAW
B-L4
BACKING MATERIAL : WELD METAL
ROOT OPENING : 4 mm ( + / - 2 mm ) ELECTRICAL CHARACTERISTICS
ROOT FACE DIMENSION : 1.5 mm ( + / - 1.5 mm ) TRANSFER MODE ( GMAW ) : N.A.
GROOVE ANGLE : AS PER JOINT DESIGN SHORT CIRCUITING : N.A.
BACK GOUGING :YES ( - ) NO ( √ ) GLOBULAR : N.A.
METHOD :NA SPRAY : N.A.
BASE METALS CURRENT : AC ( - )
PQR TEST MATERIAL API 2HGr:50 N (AWS GROUP II) DCEP ( √ ) SMAW
(SUPPLY CONDITION: NORMALISED)
DCEN ( √ ) GTAW
QUALIFIED MATERIALS 1 : Project Spec.1C*,1D,2B,2C*,2Z, 2D of PULSED : : N.A.
Materials & Their Combination
( NORMALIZED # NORMALIZED ) OTHER : : N.A.
THICKNESS & DIA OF TEST PIPE : 25 mm & 22"Dia TECHNIQUE
QUALIFIED THICKNESS RANGE : Groove : 16 mm to 50 mm,
STRING OR WEAVE BEAD :STRINGER & WEAVING*
Fillet : Any Size & Thickness
1
QUALIFIED DIAMETER RANGE : 8"OD & Over (WEAVING SHALL NOT BE MORE THAN 2.5 TIMES THE ELECTRODE DIA.)
FILLER METALS MULTI/SINGLE PASS (PER SIDE) : MULTIPASS
PROCESS GTAW SMAW NUMBER OF ELECTRODES : SINGLE
AWS SPECIFICATION AWS A 5.18 AWS A 5.1 ELECTRODE SPACING
AWS CLASSIFICATION ER 70S-2 E 7018-1 LONGITUDINAL : NA
OTHERS: NA NA LATERAL : NA
ANGLE : NA
SHIELDING CONTACT TUBE TO WORK DISTANCE : NA
FLUX DETAILS : N.A. GAS : Argon PEENING : NO
ELECTRODE : N.A COMPOSITION : 99.995% INTERPASS CLEANING : GRINDING / WIRE BRUSH
FLUX FLOW RATE : 10-15 LPM TACK WELD TECHNIQUE : Same as with Root Pass
CLASS : N.A. GAS CUP SIZE : 6.3mm TACK LENGTH : Refer Note 1
OTHERS: TUNGSTEN TYPE: EW Th2, SIZE : 2.4mm OTHERS: : NA

MFF/QA/FORM/1015 R0 DT : 01.11.2007
 SHEET 4 OF 4

LARSEN & TOUBRO LTD.,

MODULAR FABRICATION FACILITY, HAZIRA

WELDING PROCEDURE SPECIFICATION

(As Per AWS D1.1/D1.1M:2010 And ONGC Spec.2009F-Rev.7 & 6001F-Rev.5)
PROJECT: B-127 CLUSTER WELL PLATFORM PROJECT
WPS No.: B-127/WPS/STR/126D REV NO. 0 DT: 28/11/2012 SCOPE: SINGLE SIDED WELDING OF BUTT JOINTS & FILLET JOINTS
IN ALL POSITION FOR PLATES, SECTIONS & TUBULARS OF (8'' OD &
1 :OFY-PS-142C, OFY-PS-142D, OFY-PS- OVER)
SUPPORTING PQR No.(s) 144A, OFY-PS-144B [ WITHOUT PWHT, IMPACT REQ. AT -40° C ] 1
PROCESS : GTAW + SMAW
PREHEAT TEMPERATURE (AS PER TABLE 3.2 OF AWS D1.1) POSTWELD HEAT TREATMENT :

THICKNESS (mm) Min. PREHEAT TEMP PRE-HEAT METHOD RATE OF HEATING :NA

Preheat shall be checked

upto 38mm 10 Deg.C./ Ambient within 75mm from each side of SOAKING TEMP :NA
the weld and through out the
Over 38mm to 50mm 65 Deg.C wall thickness. SOAKING TIME :NA

RATE OF COOLING :NA

INTERPASS TEMP. Min: Preheat temp., Max: 250 Deg.C COOLING MEDIA :NA

PASS WELDING FILLER METALS CURRENT AMPS & VOLTS TRAVEL HEAT INPUT
OR PROCESS CLASS DIA.mm TYPE OR WIRE (V) SPEED (MIN) (MAX)
WELD POLARITY FEED mm/min (KJ/mm) (KJ/mm)
LAYER(S) RATE

Root Pass GTAW ER 70S-2 2.4 DCEN 90 - 110 14 - 16 60 - 70 0.96 1.76

Hot Pass GTAW ER 70S-2 2.4 DCEN 85 - 115 14 - 16 65 - 80 0.89 1.70

2.5/ 70 - 100 22 - 26 60 - 90 1.03 2.60

Fillup
SMAW E7018-1 3.2/ DCEP 100 - 140 22 - 26 90 - 120 1.10 2.43
Passes

4.0/ 130 - 180 22 - 28 100 - 160 1.23 3.02

2.5/ 80 - 100 22 - 26 60 - 90 1.17 2.60

Capping
SMAW E7018-1 DCEP
Passes
3.2 100 -140 22 - 26 90 - 120 1.10 2.43

PREPARED BY REVIEWED BY APPROVED BY REVIEWED BY APPROVED BY

DHRUV SIKLIGAR L S RAO U C RATH TPI CA/ONGC

NOTE: 1) 50mm or 4 times the thickness of base metal whichever is less.

2) Preheat temperature shall be strictly followed for tacking also.

3) * This WPS is applicable for 1C & 2C materials having thickness more than 25mm.

MFF/QA/FORM/1015 R0 DT : 01.11.2007