SHEET 1 OF 2

LARSEN & TOUBRO LTD.,

MODULAR FABRICATION FACILITY, HAZIRA

WELDING PROCEDURE SPECIFICATION

(As Per AWS D1.1/D1.1M:2010 And ONGC Spec.2009F-Rev.7 & 6001F-Rev.5)
PROJECT: HEERA REDEVELOPMENT PHASE - II - 3WPP
WPS No.: HRP-II/WPS/LGP/50A REV NO. 0 DT: 01/04/2013

SUPPORTING PQR No.(s) : OFY-PS-133, OFY-PS-143 SCOPE: DOUBLE SIDED WELDING OF BUTT JOINTS & FILLET JOINTS
FOR LEGOIT ASSEBLY ONLY
[WITHOUT PWHT, IMPACT REQ. AT -40° C ]
: SMAW + SAW
PROCESS
(Back Side SAW OR SMAW)

TYPE : Manual(SMAW), Machine(SAW) JOINT DESIGN : TYPICAL

WELDING EQUIPMENT : DC Rectifier

POSITION
WELD PROCESS : SMAW + SAW
QUALIFIED POSITION OF GROOVE : All (SMAW), 1G (SAW)
B-L2 B-L3
VERTICAL PROGRESSION : Uphill (SMAW)
OTHER : : NA

JOINT DESIGN USED

WELD TYPE : Double
BACKING : Yes
BACKING MATERIAL : Weld Metal B-L4 B-L5
ROOT OPENING : 4 mm (± 2 mm )
ROOT FACE DIMENSION : 1.5 mm (± 1.5 mm ) ELECTRICAL CHARACTERISTICS
GROOVE ANGLE : As Per Joint Design TRANSFER MODE ( GMAW ) : NA
RADIUS (J-U Type) : NA SHORT CIRCUITING : NA
BACK GOUGING : Yes GLOBULAR : NA
METHOD OF BACK GOUGING : Grinding / Carbon Arc Gouging SPRAY : NA
BASE METALS WELD PROCESS : SMAW + SAW
MATERIAL SPEC. : BS 7191 Gr.355EMZ (AWS GROUP II) POWER SOURCE : CC(SMAW), CV(SAW)
: All Combinations except as mentioned
QUALIFIED MATERIALS in Note 3
: DCEP (SMAW,SAW)
CURRENT(TYPE & POLARITY)
THICKNESS OF TEST MATERIAL : 32mm OTHER : NA
QUALIFIED THICKNESS RANGE : 16-50mm TECHNIQUE
DIAMETER OF TEST MATERIAL : NA WELD PROCESS : SMAW + SAW
QUALIFIED DIAMETER RANGE : 24"OD & Over STRINGER OR WEAVE BEAD : Stringer & Weaving**
QUALIFIED FILLET SIZE & THICKNESS : Any OSCILLATION : NA
OTHER : NA MULTI/SINGLE PASS (PER SIDE) : Multipass
FILLER METALS SINGLE OR MULTIPLE ELECTRODE : Single
WELD PROCESS SMAW SAW TACK WELD TECHNIQUE : Same as with Root Pass
AWS SPECIFICATION AWS A 5.1 AWS A 5.17 CONTACT TUBE TO WORK DISTANCE (mm) : 25-35
AWS CLASSIFICATION E 7018-1 EH 10K DEPTH OF BACK GOUGING(mm) : NA
TRADE NAME NA NA ANGLE NORMAL TO DIRECTION OF TRAVEL(Deg.) : 0°(Vertical)
MANUFACTURER NA NA LONGITUDINAL SPACING OF ARCS (mm) : NA
OTHERS NA NA LATERAL SPACING OF ARCS (mm) : NA
TUNGSTEN ELECTRODE (GTAW) TYPE : NA SIZE : NA ANGULAR ORIENTATION OF PARALLEL ELECTRODES (Deg.) : NA
SHIELDING ANGLE OF ELECTRODES (Deg) : 0°(Vertical)
WELD PROCESS : SMAW SAW PEENING : NA
FLUX CLASSIFICATION : NA F7A4 INTERPASS CLEANING METHOD : Grinding/ Wire Brushing
OTHERS:
FLUX TRADE NAME : NA NA : NA
FLUX MANUFACTURER : NA NA TACK LENGTH : Note 1
GAS :
WELD PROCESS : SMAW SAW
TYPE OF GAS : NA NA
COMPOSITION : NA NA
FLOW RATE (LPM) : NA NA
GAS CUP SIZE (mm) : NA NA
OTHER : NA NA

MFF/QA/FORM/1015 R1 DT : 01.11.2012
 SHEET 2 OF 2

LARSEN & TOUBRO LTD.,

MODULAR FABRICATION FACILITY, HAZIRA

WELDING PROCEDURE SPECIFICATION

(As Per AWS D1.1/D1.1M:2010 And ONGC Spec.2009F-Rev.7 & 6001F-Rev.5)
PROJECT: HEERA REDEVELOPMENT PHASE - II - 3WPP
WPS No.: HRP-II/WPS/LGP/50A REV NO. 0 DT: 01/04/2013

SUPPORTING PQR No.(s) : OFY-PS-133, OFY-PS-143 SCOPE: DOUBLE SIDED WELDING OF BUTT JOINTS & FILLET JOINTS
FOR LEGOIT ASSEBLY ONLY
[WITHOUT PWHT, IMPACT REQ. AT -40° C ]
: SMAW + SAW
PROCESS
(Back Side SAW OR SMAW)

PREHEAT TEMPERATURE POSTWELD HEAT TREATMENT

PREHEAT & INTERPASS TEMP (°C) METHOD OF PWHT : NA
THICKNESS (mm)
MIN MAX MAX LOADING TEMP (°C) : NA

Upto 38mm 65 250 MAX RATE OF HEATING (°C/hr) : NA

Over 65mm 110 250 SOAKING TEMP (°C) : NA

MIN SOAKING TIME (Minutes) : NA

PREHEAT METHOD Burner or Electrical coil MAX RATE OF COOLING(°C/hr) : NA

Preheat shall be checked within 75mm from each side MAX UNLOADING TEMP (°C) : NA
PREHEAT REMARKS
of the weld and through out the wall thickness COOLING MEDIA : NA

POST HEATING NA
PASS WELDING FILLER METALS CURRENT AMPS & VOLTS TRAVEL HEAT INPUT
OR PROCESS CLASS DIA.mm TYPE OR WIRE (V) SPEED (MIN) (MAX)
WELD POLARITY FEED mm/min (KJ/mm) (KJ/mm)
LAYER(S) RATE

2.5/ 70 - 100 22 - 26 60 - 75 1.23 2.60

Root Pass E7018-1 DCEP
3.2 90 - 125 24 - 26 70 - 90 1.44 2.79
SMAW
2.5/ 70 - 100 22 - 26 70 - 85 1.09 2.23
Hot Pass E7018-1 DCEP
3.2 100-140 24 - 26 90 - 120 1.20 2.43
Fillup
550 - 650 28 - 32 450 - 550 1.68 2.77
Passes
SAW EH 10K 4.0 DCEP
Capping
550 - 650 28 - 32 450 - 550 1.68 2.77
Passes

AFTER BACKGOUGING WITH SAW ONLY (OPTION 1)

Fillup
550 - 650 28 - 32 450 - 550 1.68 2.77
Passes
SAW EH 10K 4.0 DCEP
Capping
550 - 650 28 - 32 450 - 550 1.68 2.77
Passes

AFTER BACKGOUGING WITH SMAW ONLY (OPTION 2)

2.5/ 70 - 100 22 - 26 60 - 75 1.23 2.60

Fillup
E7018-1 3.2/ DCEP 100 -140 24 - 26 90 - 110 1.31 2.43
Passes
SMAW 4 120-160 24 - 26 90 - 130 1.33 2.77

Capping 2.5/ 70 - 100 22 - 26 60 - 75 1.23 2.60

E7018-1 DCEP
Passes 3.2 100 -140 24 - 26 90 - 110 1.31 2.43

NOTE: 1) 50mm or 4 times the thickness of base metal whichever is less.

2) Preheat temperature shall be strictly followed for tacking also.

3) This WPS is not Applicable for 2Z#2Z, TMCP#TMCP & TMCP # Normalised Materials.

4) **Weaving shall not be more than 2.5 times the electrode diameter.

PREPARED BY REVIEWED BY APPROVED BY

AMIT PATWARDHAN DEVANSH PANDYA ADIL BHATHENA

MFF/QA/FORM/1015 R1 DT : 01.11.2012