Construction of Fire Water Tank at BPCL Bargarh

Bio-Refinery Plant
BHARAT PETROLEUM M/S DURGAPUR
CORPORATION LIMITED WELDING PROCEDURE SPECIFICATION (WPS) EQUIPMENTS
AS PER ASME SEC IX (QW-482)
PROJECT NAME : CONSTRUCTION OF FIRE WATER TANK AT BPCL BARGARH BIO-
REFINERY PLANT
CLIENT NAME : BHARAT PETROLEUM CORPORATION LIMITED
CONTRACTOR : M/S DURGAPUR EQUIPMENTS
WPS NO : BPCL/DE/WPS/ REV.NO : DATE :
WELDING PROCESS : SMAW TYPE : MANUAL
APPLICABLE CODE : ASME SEC IX
JOINT (QW-402)
JOINT DESIGN : BUTT
BACKING : YES
BACKING MATERIAL (TYPE) WELD METAL
BASE MATERIALS (QW-403)
P. NO. : GROUP NO : TO P. NO : GROUP NO :
SPECIFICATION AND TYPE/GRADE : IS 2062 E250BR
TO SPECIFICATION AND TYPE/GRADE : IS 2062 E250BR
THICKNESS RANGE
BASE METAL : 8MM GROOVE/FILLET : GROOVE
OTHERS :
FILLER METALS (QW-404)
PROCESS : SMAW
SPECIFICATION NO : 5.1
AWS NO : E6013
F - NO : 2
A NO : 1
SIZE OF FILLER METALS : 3.15 MM
WELD METAL THICKNESS RANGE : 1.5 MM TO 16 MM
GROOVE : 1.5 MM TO 16 MM
FILLET : ALL
ELECTRODE FLUX (CLASS) : NA
FLUX TRADE NAME : NA
CONSUMABLE INSERT : NA
OTHERS : NA
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
POSITION OF GROOVE : 3G TEMPERATURE RANGE : NOT APPLICABLE
WELDING PROGRESSION : UPHILL TIME RANGE : NOT APPLICABLE
POSITION OF FILLET : ALL OTHER :
GAS (QW-408)
PERCENT COMPOSITION
PREHEAR (QW-406) GAS(ES) MIXTURE FLOW RATE
PREHEAT TEMPERATURE MIN : SHIELDING
INTER PASS TEMPERATURE MAX : TRAILING
OTHER : BACKING
ELECTRICAL CHARACTERISTICS (QW-409)
CURRENT AC OR DC : DC
POLARITY : DCEP
AMPS (RANGE) : AS MENTIONED BELOW IN TABLE
VOLTAGE (RANGE) : AS MENTIONED BELOW IN TABLE
TUNGSTEN ELECTRODE SIZE & TYPE : NA
MODE OF METAL TRANSFER FOR GMAW : NA
ELECTRODE WIRE FEED SPEED RANGE : AS MENTIONED BELOW IN TABLE
TECHNIQUE (QW-410)

STRING OR WAVE BEAD

WEAVING PERMITTED ONLY FOR SMAW & SHALL NOT EXCEED 2.5
TIMES ELECTRODES DIA EXCEPT IN ROOT RUN. IN MULTIPASS ALSO
THE STRINGER BEAD SHALL ALWAYS BE PREFERRED OVER WEAVING.
ORIFICE OR GAS CUP SIZE NA

INITIAL AND INTERPASS BRUSHING + GRINDING

CLEANING(BRUSHING,GRINDING,ETC)
METHOD OF BACK GOUGING GAINDING
OSCILLATION NA
CONTACT TUBE TO WORK DISTANCE NA
MULTIPLE OR SINGLE PASS (PER SIDE) MULTIPLE
MULTIPLE OR SINGLE ELECTRODES SINGLE
SPEED RANGE AS MENTIONED BELOW IN TABLE
PEENING NA
PARAMETERS

WELD FILLER METAL FILLER METAL CURRENT AMPS VOLTS SPEED RANGE
PROCESS TYPE & OTHER
LAYERS (BATCH NO) DIAMETER RANGE RANGE (MM/MIN)
POLARITY

ROOT SMAW 3.15 DC (+VE)

HOTPASS SMAW 3.15 DC (+VE)
FINAL SMAW 3.15 DC (+VE)
FOR DURGAPUR EQUIPMENTS FOR TCE FOR BPCL