IRCLASS Systems and Solutions Pvt. Ltd.

(A wholy owned subsidiary of Indian Register of Shipping)

OWNER :
QW-482 WELDING PROCEDURE SPECIFICATION ASME SEC.IX B
VESSEL CODE

SUPPORTING PQR NO.:IRSIS/SMAW/01 DATE :

WPS NO.:-IRSIS/WPS/01 DATE :
WELDING PROCESS:- SMAW
JOINTS (QW-402) 37.5.....
JOINT DESIGN Single "V" Butt 4
1.6 3
BACKING No 2
1
BACKING MATERIAL Nil 3.0 +/- 0.5
BASE MATERIAL (QW-403) POST WELD HEAT TREATMENT (Q
MATERIAL SPEC. ASME A-106 Gr. B TEMPERATURE RANGE
GROUP NO. 1 TIME (min)
P.NO. TO P. NO. P NO 1 TO P NO 1 HEATING / COOLING RATE

THICKNESS RANGE 10mm GAS (QW-408)

PIPE DIA RANGE >84mm PERCENT COMPOSITION

OTHER GASES MIXTURE

FILLER MATERIAL (QW-404)
Root Subsequent SHIELDING N/A N/A
SFA SPEC. 5.1 5.1 TRAILING N/A N/A
AWS CLASS E 7018 E 7018 BACKING N/A N/A
F-NO. 4 4 ELECTRICAL CHARACTERISTICS (Q
A-NO. 1 1
CURRENT 80 - 180 Amps.
SIZE OF FILLER MATERIAL 2.5 3.15 & 4.0
POLARITY
DEPOSITED WELD METAL THK. 16.0 mm + reinforcement VOLTS 20 -28 Volts

THICKNESS RANGE FOR TUNGSTEN SIZE

10mm
GROOVE MODE OF METAL TRANSFER
THICKNESS RANGE FOR FILLER WIRE SPEED RANGE
All Thick. All thick
FILLET OTHER
POSITION (QW-408) TECHNIQUE CHARACTERISTICS (Q

POSITION OF GROOVE 6G TRAVEL SPEED RANGE (mm/min) 65 - 9

WELDING PROGRESSION N.A STRING OR WEAVE

POSITION OF FILLET All OSCILLATION (Max) 3 d (d- dia

PREHEAT (QW-406) MULTI OR SINGLE PASS
PREHEAT TEMP. (Min.) 60 0 C (Min.) MULTIPLE OR SINGLE ELECTRODE
INTERPASS TEMP. (Max.) 250 0 C (Max.) CONTACT TUBE TO WORK DISTANCE
GAS CUP SIZE
PREHEAT MAINTENANCE N.A
PREHEAT MAINTENANCE N.A
METHOD OF BACK GOUSING
INITIAL & INTERPASS CLEANING Chipping /
POST HEATING (Min.) N.A
PEENING

FILLER METALS CURRENT

VOLT
WELD LAYERS PROCESS TRAVEL
TYPE AND AMP RANGE
CLASS DIA.
POLARITY RANGE
Root (1) SMAW E 7018 2.5 DCEP 80 - 100 22 - 26 75 - 8
Hot pass (2) SMAW E 7018 3.15 DCEP 90 - 130 20 - 28 65 - 9
Fillup (3) SMAW E 7018 4.0 DCEP 90 - 160 20 - 28 65 - 9

APPLICABLE FOR PIPING CLASS : N/A

SIGNATURE:

NAME: ASHISH BHATT AK.SHUKLA PARDEEP BANSAL.

DATE:

PREPARED BY CHECKED BY APPROVED

Ltd.
of Shipping)
ATION ASME SEC.IX BOILER & PRESSURE
L CODE

REV. 0
REV. 0
TYPE MANUAL

All dimensions
are in mm
10

3.0 +/- 0.5

HEAT TREATMENT (QW-407)
N/A
N/A
N/A

GAS (QW-408)

CENT COMPOSITION

MIXTURE FLOW RATE

N/A N/A
N/A N/A
N/A N/A
CHARACTERISTICS (QW-409)

DCEP
POLARITY
DCEP

N/A
N/A
N/A

CHARACTERISTICS (QW-410)

65 - 95 mm / Minute

Both

3 d (d- diameter of electrode)

Both
Single
N/A
N/A
 N/A
Chipping / Brushing / Grinding

TRAVEL SPEED RANGE

75 - 80 mm / Minute
65 - 95 mm / Minute
65 - 95 mm / Minute

DEEP BANSAL.

APPROVED BY