PREMIER LIMITED

CHINCHWAD pWPS / WPQ / WOPQ DATA SHEET DATE 28 / 02 / 09

60 0
pWPS / WPQ / WOPQ No. 091 Rev. No. 0

PLATE ID. WPQ 091 NBG

PLATE SIZE 400 x 300 x 16 thk

2 - 3 mm 1 - 2 mm
PLATE GRADE DIN EN 10025 S 235 JR
PLATE HEAT No. 135563
Mr. Nitin Baburao
WELDER'S NAME
Gudulkar
WELDING METHOD/S FCAW 1 G
CONSUMABLES
AWS CLASS SIZE Brand Name Batch No. AWS CLASS SIZE Brand Name Batch No.
E 71 T1 1.2 LW 71 E080153 B018 E 71 T1 1.2 LW 71 E 080153B018

WELDING CONSUMABLE TIME

CURRENT VOLTAGE
RUN METHO
( Amps ) ( Volts )
ROUGH WORK
D AWS CLASS SIZE ( Seconds )
1 FCAW E 71 T1 1.2 155 - 165 25.4 - 25.5 176
2 FCAW E 71 T1 1.6 250 - 260 27.7 - 27.8
3 FCAW E 71 T1 1.6 255 - 265 27.8 - 27.9
4 FCAW E 71 T1 1.6 258 - 270 28.5 - 28.6
5 FCAW E 71 T1 1.6 285 - 295 28.5 - 28.6
6 FCAW E 71 T1 1.6 275 - 285 28.5 - 28.6
7
6
5
4
3
2
1
 Valve Tech pWPS / WPQ / WOPQ No. Rev. DATE PAGE
Industries, Taloja, pWPS / WPQ / WOPQ DATA SHEET
Navi Mumbai. 0 01 / 11 / 2013 1 OF 2

For WPS Ref. PQR WELDER'S NAME

750

0.50 - 0.70

3.0 - 3.2

6300 ± 140 C For 1 Hr. Min.

WELDING METHOD/S GTAW + SMAW WELDING POSITION 6G PWHT ( Time to be decided by job
requirement )
AISI 4130 AISI 4130
MATERIAL GRADE &
( Ø 73 mm x ~16 mm thk. X 150 MATERIAL GRADE & SIZE ( Ø 73 mm x ~16 mm thk. X
SIZE
mm long ) 150 mm long )
MATERIAL HEAT No. MATERIAL HEAT No.
Argon ( required atleast for root run and
SHIELDING GAS Argon for GTAW PURGING GAS
subsequent three runs )
MIN. PREHEAT 2000C MAX. INTERPASS 3500C

CONSUMABLES
AWS CLASS SIZE Brand Name Batch No. AWS CLASS SIZE Brand Name Batch No.
ER 100 SG Ø 3.2 E 10018 D2 Ø 3.2
E 10018 D2 Ø 2.5 E 10018 D2 Ø 4.0

CURRENT TIME
WELDING CONSUMABLE HEAT INPUT
CURREN PREHEAT Length /
( Amps )
VOLTAGE WELDING SPEED
RUN METHO
D AWS CLASS SIZE T TYPE INTERPAS Diameter ( Amps ) ( Volts ) ( Seconds
( Sec. ) ) ( mm / in. ) ( KJ / in. )
S
1 GTAW ER 100 SG Ø 3.2 DCEN
2 GTAW ER 100 SG Ø 3.2 DCEN

DP Test Result : OK / Not OK. GTAW Deposit Thickness = mm ( 6 - 7 mm GTAW thickness will be required for testing )

3 SMAW E 10018 D2 Ø 2.5 DCEP

4 SMAW E 10018 D2 Ø 3.2 DCEP
5 SMAW E 10018 D2 Ø 3.2 DCEP
 6 SMAW E 10018 D2 Ø 3.2 DCEP

Worldwide Oilfield pWPS / WPQ / WOPQ No. Rev. DATE PAGE

Machines Ltd.
VELU , pWPS / WPQ / WOPQ DATA SHEET
Dist. PUNE 2 OF 2

CURRENT TIME
WELDING CONSUMABLE HEAT INPUT
CURREN PREHEAT Length /
( Amps )
VOLTAGE WELDING SPEED
RUN METHO
D AWS CLASS SIZE T TYPE INTERPAS Diameter ( Amps ) ( Volts ) ( Seconds
( Sec. ) ) ( mm / in. ) ( KJ / in. )
S
7 SMAW E 10018 D2 Ø 4.0 DCEP
8 SMAW E 10018 D2 Ø 4.0 DCEP

Final DP : RT / UT :

1. ER 100 SG is preferred , if available , over ER 90 SG. 2.

Notes : Ø 2.5 mm GTAW Filler Wire is permissible if and only if Ø 3.2 mm Filler Wire is not available from any source. 3.
Weld Metal of Each Process must be tested [ QW 202.2 ( b ) ] . Testing schedule given in fie PQR_TESTING_MATRIX_6G_R0

Current Range ( Amps ) Welding Speed Range ( in. / min )

Voltage Range ( Volts ) Heat Input Range ( KJ / in.)
RECOMMENDED PARAMETERS AND BEAD LENGTH PER ELECTRODE
SIZE ( mm ) BEAD LENGTH ( mm ) CURRENT ( AMPS ) VOLTAGE VOLTS ) SIZE ( mm ) BEAD LENGTH ( mm ) CURRENT ( AMPS ) VOLTAGE ( VOLTS )

Ø 2.5 X 300 47 - 65 80 - 95 21 - 23 Ø 2.5 X 350 62 - 88 80 - 95 21 - 23

Ø 3.2 X 350 99 - 136 115 - 125 22 - 24 Ø 3.2 X 450 134 - 186 115 - 125 22 - 24
Ø 4.0 X 350 150 - 240 140 - 160 23 - 27 Ø 4.0 X 450 200 - 320 140 - 160 23 - 27
GTAW Process Parameters : Welding Speed 57 - 82 ( mm / min ) Current 115 - 125 ( Amps ) Voltage 12 - 14 Volts
Valve Tech WPQ No.
Industries,Taloja,Navi WELDING PERFORMANCE QUALIFICATION 039
Mumbai.

Welder's Name Mr. Anil singh Identification No A

TEST DESCRIPTION
WPS No. Followed WPS/VI/04 ✔ Test Coupon Production Weld
Specification of Base Metal ( s ) DIN EN 10025 S 355 J2 G3 Thickness 16 mm

TESTING CONDITIONS & QUALIFICATION LIMITS

Welding Variables ( QW - 350 ) Actual Values Range Qualified
Welding Process(es) GTAW FCAW GTAW FCAW
Type ( ie. Manual , semi auto ) Used Manual Semi Auto Manual Semi Auto
Backing (metal, weld metal , double welded, etc. ) Nil Weld Metal W or W/O With Backing
✔ Plate Pipe ( enter diameter if pipe or tube ) Plate Plate & Pipe > 24" dia.
DIN EN 287 Gp1 &
Base Metal P or S No to P or S No. DIN EN 10025 S 355 J2 G3
Equivalent and IS 2062
Filler Metal or Electrode specification(s) (SFA) ( info only ) SFA 5.18 SFA 5.20 SFA 5.18 * SFA 5.20
Filler Metal or Electrode Classification(s) ( info only ) ER 70 S2 E 71 T 1 ER 70 S2 # E71TX ; E70TX
Filler Metal F Number(s) 4 6 1 6
Consumable Insert ( GTAW or PAW ) Nil NA Preplaced NA
Filler Type ( solid / metal or flux cored / powder ) ( GTAW or PAW ) Solid NA Solid NA
Deposit Thicknesss for each Process 8 mm 8 mm 16 mm 16 mm
Position Qualified ( 2G , 3G , 3F etc. ) PF ( 3G ) PA ( 1G ) PF, PA , PB (2F) PA ; PB ( 2F )
Vertical Progression (uphill or downhill ) Uphill NA Uphill NA
Type of Fuel Gas ( OFW ) Not Applicable Not Applicable
Inert Gas Backing ( GTAW , PAW , GMAW ) Nil NA With or Without Gas Backing
Transfer Mode (spray , globular or pulse to short circuit - GMAW) NA Spray NA Globular / Spray
GTAW Current Type / Polarity ( AC, DCEP, DCEN ) DCEN NA DCEN NA

RESULTS
Visual Examination of completed weld (QW - 302.4) OK
Bend test : Not Applicable
Transverse root and face ( QW - 462 .3(a)) Longitudinal root and face ( QW 462.3(b)) Side (QW 462.2)
Pipe Bend Specimen Corrosion Resistant Overlay ( QW - 462 .5(c)) Macro test for fusion ( QW - 462 .5(b))
Plate Bend Specimen Corrosion Resistant Overlay ( QW - 462 .5(d)) Macro test for fusion ( QW - 462 .5(e))

Type Result Type Result Type Result

Alternative Radiographic examination Result ( QW - 191 ) OK ( See details in " Other Tests " below
Fillet Weld --- Fracture Test (QW - 184) NA Length and Percent of Defects NA
Macro examination ( QW - 184 ) Fillet Size NA x NA Concavity / Convexity NA
Other Tests
RT Report No. 005440/1 Dated 05 / 02 / 2009 Id. WPQ 073 SLC GTAW+FCAW
Other Tests
RT Report No. 005440/1 Dated 05 / 02 / 2009 Id. WPQ 073 SLC GTAW+FCAW

Film / Specimen Evaluated By Mr. V B Katkar Company M/s INJO Technical Services
Mechanical Test Conducted By Not Applicable Test Reviewed / Witnessed By M/s Tata Projects Ltd.
Welding Supervised By Mr. Salunkhe Date ( dd / mm / yy ) 05 / 02 / 2009
SIGNATURE AND / OR SEAL - MANUFACTURER SIGNATURE AND / OR SEAL - INSPECTION AGENCY ( if
reqd. )

We certify that the statements made in this record are correct and the test welds were prepared , welded , and tested in accordance with the
requirements of DIN EN 287
 SHEET 12.75

1 OF 1 13.5

7.5

25.5

7.5
12.75
3.75
duction Weld 17.25
3.75
16 mm 12.75
3.75
7.5
12.75
3.75
ange Qualified 12.75
3.75
FCAW 12.75
Semi Auto 12.75
With Backing 12.75
& Pipe > 24" dia. 12.75
N 287 Gp1 &
alent and IS 2062
24.00
SFA 5.20 12.75
E71TX ; E70TX 12.75
6 12.75
NA 12.75
NA 13.5
16 mm 12.75
PA ; PB ( 2F ) 12.75
NA 12.75
Applicable 12.75
Without Gas Backing 12.75
Globular / Spray 12.75
NA 12.75
7.5
7.5
12.75
3.75
12.75
3.75
12.75
3.75
Side (QW 462.2) 12.75
3.75
on ( QW - 462 .5(b)) 12.75
3.75
on ( QW - 462 .5(e)) 12.75
3.75
Result 15.00
12.75
12.75
3.75
" below 15.00
15.00
NA 15.00
15.00
FCAW
 12.75
12.75
chnical Services 15.00
Tata Projects Ltd. 15.00
05 / 02 / 2009 15.00
3.75
ION AGENCY ( if 12.75
12.75
12.75
3.75
accordance with the
23.25
7.5
PREMIER LIMITED WPQ No.
CHINCHWAD , PUNE
WELDING PERFORMANCE QUALIFICATION 079

Welder's Name Mr. Santosh Dhondiram Mali Identification No SDM

TEST DESCRIPTION
WPS No. Followed WPS 001 ✔ Test Coupon Production Weld
Specification of Base Metal ( s ) EN 10025 S 235 JR Thickness 16 mm

TESTING CONDITIONS & QUALIFICATION LIMITS

Welding Variables ( QW - 350 ) Actual Values Range Qualified
Welding Process(es) FCAW FCAW
Type ( ie. Manual , semi auto ) Used Semi - Automatic Semi - Automatic
Backing (metal, weld metal , double welded, etc. ) Weld Metal With Backing
✔ Plate Pipe ( enter diameter if pipe or tube ) Plate Plate & Pipe > 24" dia.
DIN EN 287 Gp1 &
EN 10025 S 235 JR
Base Metal P or S No to P or S No. Equivalent and IS 2062
Filler Metal or Electrode specification(s) (SFA) ( info only ) SFA 5.20 SFA 5.20
Filler Metal or Electrode Classification(s) ( info only ) E 71 T 1 E 71 T X ; E 70 T X
Filler Metal F Number(s) 6 6
Consumable Insert ( GTAW or PAW ) Not Applicable Not Applicable
Filler Type ( solid / metal or flux cored / powder ) ( GTAW or PAW ) Not Applicable Not Applicable
Deposit Thicknesss for each Process 16 mm Any
Position Qualified ( 2G , 3G , 3F etc. ) PA ( 1G ) PA ( 1G , 1F ) ; PB ( 2F )
Vertical Progression (uphill or downhill ) Not Applicable Not Applicable
Type of Fuel Gas ( OFW ) Not Applicable Not Applicable
Inert Gas Backing ( GTAW , PAW , GMAW ) Nil With or Without Gas Backing
Transfer Mode (spray , globular or pulse to short circuit - GMAW) Spray Globular / Spray
GTAW Current Type / Polarity ( AC, DCEP, DCEN ) Not Applicable Not Applicable

RESULTS
Visual Examination of completed weld (QW - 302.4) OK
Bend test : Not Applicable
Transverse root and face ( QW - 462 .3(a)) Longitudinal root and face ( QW 462.3(b)) Side (QW 462.2)
Pipe Bend Specimen Corrosion Resistant Overlay ( QW - 462 .5(c)) Macro test for fusion ( QW - 462 .5(b))
Plate Bend Specimen Corrosion Resistant Overlay ( QW - 462 .5(d)) Macro test for fusion ( QW - 462 .5(e))

Type Result Type Result Type Result

Alternative Radiographic examination Result ( QW - 191 ) OK ( See details under " Other Tests " below )
Fillet Weld --- Fracture Test (QW - 184) NA Length and Percent of Defects NA
Macro examination ( QW - 184 ) Fillet Size NA x NA Concavity / Convexity NA
Other Tests
xxxxxxxxxxxRadiography Report No. 005440 / 1 Dated 05 / 02 / 2009 . Id. WPQ 079
SDM SMAW
Film / Specimen Evaluated By Mr. V B Katkar Company M/s Injo Technical Services
Mechanical Test Conducted By Not Applicable Test Reviewed / Witnessed By M/s Tata Projects Ltd.
Welding Supervised By Mr. Salunkhe Date ( dd / mm / yy ) 05 / 02 / 2009
SIGNATURE AND / OR SEAL - MANUFACTURER SIGNATURE AND / OR SEAL - INSPECTION AGENCY ( if
reqd. )

We certify that the statements made in this record are correct and the test welds were prepared , welded , and tested in accordance with the
requirements of DIN EN 287
 SHEET 12.75
1 OF 1 13.5
7.5

M 25.5

7.5
12.75
3.75
duction Weld 17.25
3.75
16 mm 12.75
3.75
7.5
12.75
3.75
ange Qualified 12.75
3.75
W 12.75
- Automatic 12.75
Backing 12.75
& Pipe > 24" dia. 12.75
N 287 Gp1 &
alent and IS 2062
24.00
5.20 12.75
T X ; E 70 T X 12.75
12.75
Applicable 12.75
Applicable 13.5
12.75
1G , 1F ) ; PB ( 2F ) 12.75
Applicable 12.75
Applicable 12.75
Without Gas Backing 12.75
ular / Spray 12.75
Applicable 12.75
7.5
7.5
12.75
3.75
12.75
3.75
12.75
3.75
Side (QW 462.2) 12.75
3.75
on ( QW - 462 .5(b)) 12.75
3.75
on ( QW - 462 .5(e)) 12.75
3.75
Result 15.00
12.75
12.75
3.75
ests " below ) 15.00
15.00
NA 15.00
15.00
009 . Id. WPQ 079 12.75
12.75
hnical Services 15.00
Tata Projects Ltd. 15.00
05 / 02 / 2009 15.00
3.75
ION AGENCY ( if 12.75
12.75
12.75
3.75
accordance with the
23.25
7.5