OFFSHORE INFRASTRUCTURES LIMITED
Format No. OIL/HPCL/EIL/ B016//3191-F- 02 - REV - 0
QW-482 WELDING PROCEDURE SPECIFICATIONS (ASME SEC.IX, BOILER &PRESSURE VESSEL CODE)
PROJECT NEW TANKAGES ASSOCIATED CIVIL AND PILING WORKS PART - A
CONSULTANT ENGINEERS INDIA LIMITED
CLIENT HINDUSTAN PETROLIUM CORPORATION LIMITED
LOCATION VISAKHA REFINARY MODERNISATION PROJECT(VRMP) VISAKHAPATNAM A.P
SUPPORTING PQR NO :
WPS NO :
WELDING PROCESS(ES) : TYPE :
JOINTS (QW-402)
JOINT DESIGN :
BACKING :
BACKING MATERIAL :
BASE METALS(QW(403)
P.NO. :
MATERIAL SPECIFICATION TYPE OR GRADE :
TO MATERIAL SPECIFICATION TYPE OR GRADE :
THICKNESS RANGE:
Base metal: Fillet:
Deposited weld metal: Fillet:
MAXIMUM PASS THICKNESS:
OTHERS:
FILLER METALS(QW-404)
PROCESS :
P L E
S AM
SFA SPEC. NO :
AWS CLASS. :
F-NO :
A-NO :
WELD THICKNESS RANGE
GROOVE :
FILLET :
ELECTRODE FLUX (CLASS) :
FLUX TRADE NAME :
SIZE OF FILLER METAL :
OTHERS :
M/s.Offshore infrastructures Ltd. M/s. TPIA / EIL
Page 1 of 4
POSITION(QW-405) POST WELD HEAT TREATMENT (QW-407)
POSITION OF GROOVE : TEMPARATURE RANGE :
WELDING PROGRESSION : TIME RANGE :
POSITION OF FILLET :
PREHEAT(QW-406) GAS(QW-408)
: PERCENT COMPOSITION :
PREHEAT TEMP.(Min.)
SHIELDING GAS (ES) :
INTERPASS TEMP.(Max.) : FLOW RATE :
GAS BACKING : NA
ELECTRICAL CHARACTERISTICS (QW-409)
CURRENT : POLARITY :
AMPS (RANGE) : VOLTS (RANGE) :
TECHNIQUE (QW-410)
STRING OR WEAVE :
INITIAL & INTERPASS CLEANING :
OSCILLATION (max.) :
MULTI OR SINGLE PASS :
MULTIPLE OR SINGLE ELECTRODE :
CONTACT TUBE TO WORK DISTANCE :
GAS CUP SIZE :
METHOD OF BACK GOUGING :
PEENING :
TRAVEL SPEED (mm/min.) :
USE OF THERMAL PROCESS (QW-410.64)
FILLER METAL CURRENT
TRAVEL SPEED
WELD LAYER(S) PROCESS TYPE / VOLT RANGE
CLASS DIA AMP RANGE RANGE mm / mint.
POLARITY
OIL TPIA /EIL
SIGN SIGN
NAME NAME
DATE DATE
Page 2 of 4
WPS-03
OFFSHORE INFRASTRUCTURES LIMITED
Tankage Works-IV for IREP Project of M/s.BPCL, Kochi Refinery.
QW-482 WELDING PROCEDURE SPECIFICATIONS
ASME SEC.IX, BOILER &PRESSURE VESSEL CODE
CLIENT : BHARAT PETROLEUM CORPORATION LIMITED
CONSULTANT : ENGINEERS INDIA LTD
MANUFACTURER'S NAME : OFFSHORE INFRASTRUCTURES LIMITED
SUPPORTING PQR NO : OIL/EIL/MRPL/PQR-07, REV-0, DT:30.07.10
WPS NO : OIL/EIL/BPCL/WPS-03Rev.0, DT: 26.10.14
WELDING PROCESS(ES) :SMAW TYPE : MANUAL
JOINTS (QW-402) 37.5°±2.5⁰
JOINT DESIGN : Single 'V' groove
7.62 mm
BACKING : NO
BACKING MATERIAL : N/A
2.5 mm 1.6 mm
BASE METALS(QW(403)
P.NO. :P1 TO P1
MATERIAL SPECIFICATION TYPE OR GRADE :A 106 Gr.B
TO MATERIAL SPECIFICATION TYPE OR GRADE :A 106 Gr.B
THICKNESS RANGE:
Base metal: groove 1.6 mm to 15.4 mm Fillet:All SIZE
Pipe dia Range : Upto 2 7/8'' and above Fillet:All SIZE
OTHERS: NA
FILLER METALS(QW-404)
Root Pass Filler Pass
PROCESS : SMAW SMAW
SFA SPEC. NO : 5.1 5.1
AWS CLASS. : E-6010 E-7018
F-NO : 3 4
A-NO : 1 1
WELD THICKNESS RANGE
GROOVE : 1.5 - 5 mm (max) 1.5-10.24 mm (max)
FILLET : ANY SIZE ANY SIZE
ELECTRODE FLUX (CLASS) : NA NA
FLUX TRADE NAME : NA NA
SIZE OF FILLER METAL : 2.5 mm 2.5 mm,3.15 mm
OTHERS : NA NA
WPS-03
POSITION(QW-405) POST WELD HEAT TREATMENT (QW-407)
POSITION OF GROOVE :6G TEMPARATURE RANGE : NA
WELDING PROGRESSION : UPHILL TIME RANGE : NA
POSITION OF FILLET : ALL
PREHEAT(QW-406) GAS(QW-408)
: 10⁰ PERCENT COMPOSITION : NA
PREHEAT TEMP.(Min.)
SHIELDING GAS (ES) : NA
INTERPASS TEMP.(Max.) : 250 C. Max. FLOW RATE : NA
GAS BACKING : NA
ELECTRICAL CHARACTERISTICS (QW-409)
CURRENT :DC POLARITY :EP for SMAW
AMPS (RANGE) :100-132 VOLTS (RANGE) : 26-36
TECHNIQUE (QW-410)
STRING OR WEAVE : Root-String, Others-Weave
INITIAL & INTERPASS CLEANING : GRINDING/ BRUSHING / CHIPPING
OSCILLATION (max.) : Max 2.5 times the dia.of Electrode
MULTI OR SINGLE PASS : MULTIPASS
MULTIPLE OR SINGLE ELECTRODE : MULTIPLE
CONTACT TUBE TO WORK DISTANCE : NA
GAS CUP SIZE : NA
METHOD OF BACK GOUGING : GRINDING
PEENING : Nil
TRAVEL SPEED (mm/min.) : 73-79
USE OF THERMAL PROCESS (QW-410.64)
FILLER METAL CURRENT
TRAVEL SPEED
WELD LAYER(S) PROCESS TYPE / VOLT RANGE
CLASS DIA AMP RANGE RANGE mm / mint.
POLARITY
ROOT PASS SMAW E-6010 2.5MM DCEP 59-61 32-34 73-77
HOT PASS SMAW E-7018 3.15MM DCEP 75-80 36-40 70-78
FILUP SMAW E-7018 3.15MM DCEP 100-110 35-38 75-82
FINAL SMAW E-7018 3.15MM DCEP 126-132 32-36 69-79
OIL EIL
SIGN SIGN
NAME NAME
DATE DATE
