PROJECT : 1264 M3 BLAST FURNACE Page:1 of 2

WELDING PROCEDURE SPECIFICATION ( WPS )

AS PER ASME SECTION IX BOILER & PRESSURE VESSEL CODE
Company Name : M.C.K. KUTTY ENGINEERS PVT. LTD.
Project : 1264 M3 BLAST FURNACE
WPS No. : MCK / WPS / PIPING / 001 Date : 06-12-2023
Revision No. : Rev.- 00
Supporting PQR Nos : MCK / PQR / PIPING / 001
Welding Process ( es ) : SMAW / GTAW + SMAW Type (Manual/Auto/Semi-auto) : MANUAL
JOINTS ( QW 402 )
Joint Design : Single "V" Groove Butt Joint
Backing ( Yes / No ) : NO
Backing Material ( Type ) : N/A
Sketchs, Production Drawing, Welding Symbol & Written Description.
Should show the general arragement of the parts to be welded. Where
applicable the root spacing and the details of weld groove may be specified. DIA : 4" X 8.00 mm
BASE METALS ( QW 403 )
P. No. - 1 Group No.- 1 & 2 TO P No. - 1 Group No.- 1&2
Specification type and grade to : GB/T8163 Gr 20
Specification type and grade GB/T8163 Gr 20
Base metal thickness : 8.00 mm Groov : 1.5 mm to 12.4 mm Fillet : All
Pipe dia range : ALL
Others : N/A
FILLER METALS ( QW 404 ) ROOT PASS / HOT PASS FILL UP / FINAL
Spec.No.(SFA) : 5.1 / 5.18 5.1
AWS No.9(Class) : E-7018 / ER 70S2 E-7018
F.No : 4/6 4
A. No : 1 1
Size of Filler Metal : 2.5 mm / 2.4 mm 3.15 & 4 mm
Root pass: Above 3mm uptoweld
Weldmetal Deposited : thickness + Rainforcement 4mm
Thickness Range : 8 16
Groove : ALL ALL
Fillet : N/A N/A
Electrode -Flux(Class) : N/A N/A
Flux trade Name : N/A N/A
Consumables insert : N/A N/A
Other Electrode manufactures : As per Approved list Client
MCK KUTTY TPI CLIENT OTHERS
NAME

DATE
 WELDING PROCEDURE SPECIFICATION ( WPS )
AS PER ASME SECTION IX BOILER & PRESSURE VESSEL CODE
WELDING PROCEDURE SPECIFICATION NO :- MCK / WPS / PIPING / 001
POSITIONS (QW 405 ) POST WELD HWAT TREATMENT ( QW 407 )
Positions of Groove : 6G Temp. Range : N/A
Welding Progression : UP_HILL Holding Time Range : N/A
Position of Fillet : ALL Rate of Heating : N/A
Rate of cooling : N/A
PREHEAT ( QW 406 ) GAS ( QW 408 )
Preheat Temp. ( min.) : N/A % composition
Interpass Temp. ( max. ) : 250˚ Max Gases Mixture Flow Rate
Preheat maintenance ( min.) : 10˚C Min Shielding Argon 99.99% 10-12LPM
Trailing N/A N/A N/A
Backing N/A N/A N/A

ELECTRICAL CHARACTERISTICS ( QW 409 )

Current AC or DC : DC Polarity : DCEN-GTAW & DCEP-SMAW
Amps. ( Range ) : 80-120 Volts ( Range ) : 15-30 V
Mode of Metal Transfer for SMAW : N/A Tungsten Electrode Size : 2.4 mm
Electrode Wire feed speed range : N/A Type : 2 % Thoriated
TECHNIQUES ( QW 410 )
String or weave bead : String or weave Both
Orifice or Gas Cup Size : 6,8,10 mm
Initial and Interpass Cleaning ( Brushinng , Grinding , etc. ) Brushing & Grinding
Method of back Gouging : Grinding
Oscillation : NA 2.5 Times of Electrode Thickness
Contact Tube to Work Dinstance : N/A
Multiple or Single pass ( per side ) Multiple
Multiple or Single Electrodes : Single
Travel Speed ( Range ) : 75-95 mm / Minute
Others : N/A
Travel
Filler Metal Current
Weld Layer Vlot Speed
Process Type Amp. Remarks
(s) Class Dia. Range Range
Polar Range mm/min.
SMAW / E-7018 / DCEP/
Root Run 2.5/2.4mm 80-95 21-23 85
GTAW ER 70 S2 DCEN
SMAW / E-7018 / DCEP/
Hotpass 2.5/2.4mm 80-95 22-24 85
GTAW ER 70 S2 DCEN
Fill-up SMAW E-7018 3.15mm DCEP 80-120 22-24 95
Final SMAW E-7018 3.15mm DCEP 80-120 22-24 95
Note : GTAW (root & hot pass) + SMAW process applicable for oxygen ,steam/GTAW applicable for Hydraulic and
Lubrication line/SMAW applicable for balance line.
MCK KUTTY TPI CLIENT OTHERS
NAME

DATE
 PROJECT : 1264 M3 BLAST FURNACE Page1 of 3
PROCEDURE QUALIFICATION RECORD ( PQR )
AS PER ASME SECTION IX BOILER & PRESSURE VESSEL CODE
Company Name : M.C.K. KUTTY ENGINEERS PVT. LTD.
Project : 1264 M3 BLAST FURNACE
PQR Nos. : MCK / PQR / PIPING / 001
Supporting WPS Nos : MCK / WPS / PIPING / 001 Date :
Revision No. : Rev.- 00
Welding Process ( es ) : SMAW Type (Manual/Auto/Semi-auto) : MANUAL
JOINTS ( 402 )
Joint Design : As per Sketch
Backing : With or Without Backing
Backing Material ( Type ) : Weld Metal

DIA : 4" X 8.00 mm

BASE METALS ( QW 403 ) POST WELD HEAT TREATMENT ( QW 407 )
Material Specification : GB/T8163 Temp. Range : N/A
Type of Grade : Gr.20 Holding Time Range : N/A
P No. 1 TO P No. 1 Other : N/A
Thickness of Test Coupon : 8.00 mm
Dia Meter of Test Coupon : 4"
Other : N/A
ROOT ( OTHER
FILLERS METALS ( QW 404 ) GAS ( QW 408 )
SMAW ) ( SMAW )
SFA Specification : 5.1 5.1 % Composition
AWS No. ( Class ) : E-7018 E-7018 Gases Mixture Flow Rate
Filler Metals F No. : 4 4 Shielding : N/A N/A N/A
Weld Metal Analysis A No. : 1 1 Trailing : N/A N/A N/A
Size of Filler Metal : 2.5mm 2.5-4 mm Backing : N/A N/A N/A
Weld Metal Thickness : 3 mm 4 mm
Others : N/A N/A ELECTRICAL CHARACTERISTICS
POSITIONS ( QW 405 ) Current AC or DC : DC
Positions of Groove : 6G Polarity : DCEP
Welding Progression : UP_HILL Amps. (Range) : 80-120
Position (s) of Fillet : ALL Volt : 15-30
Electrode WIRE feed speed Range : 2.5 mm
Others : N/A
MCK KUTTY TPI CLIENT OTHERS
NAME

DATE
 PROJECT : 1264 M3 BLAST FURNACE Page2 of 3
PROCEDURE QUALIFICATION RECORD ( PQR )
AS PER ASME SECTION IX BOILER & PRESSURE VESSEL CODE

TECHNIQUES ( QW 410 )
String or weave bead : String & Weave Both
Orifice or Gas Cup Size : NA N/A
Initial and Interpass Cleaning ( Brushinng , Grinding , etc. ) Brushing & Grinding
Method of back Gouging : Grinding
Oscillation : NA 2.5 Times of Electrode Thickness
Contact Tube to Work Dinstance : N/A
Multiple or Single pass ( per side ) Multiple
Multiple or Single Electrodes : Single
Travel Speed ( Range ) : 75-95 mm / Minute
Others : N/A

POSITIONS (QW 405 )

Positions of Groove : 6G
Welding Progression : UP_HILL
Position of Fillet : ALL

PREHEAT ( QW 406 )
Preheat Temp. ( min.) : N/A
Interpass Temp. ( max. ) : 250˚ Max
Preheat maintenance ( min.) : 10˚ C Min

MCK KUTTY TPI CLIENT OTHERS

NAME

DATE
 PROJECT : 1264 M3 BLAST FURNACE Page3 of 3
PROCEDURE QUALIFICATION RECORD ( PQR )
AS PER ASME SECTION IX BOILER & PRESSURE VESSEL CODE
PROCEDURE QUALIFICATION RECORD : MCK / PQR / PIPING / 001
TENSILE TEST ( QW-150 )
Ultimate Total Load Ultimate Tensile Stress
Specimen no.Thickness Width Area
(N) (Mpa) Type of Failure & Location

SPECIFIED
Test Method :
BEND TEST ( QW - 160 )
Sl. No. Specimen Number Type of Bend Observation Remarks

Test Method :-
TOUGHNESS TEST ( QW 170 )
Impact Values
Specimen Test Temp.
Notch Location Specimen Size (mm) Energy ( Lat. Drop Weight Break (Y/N)
No. (˚C)
Joules ) Expn.(mm)

FILLET WELD TEST ( QW 180 )

Result : Not Applicable Penetration into Parent Metal : N/A
Macro Test Result : N/A
OTHER TEST
Type of Test : Visual Examinetion of Complete Weld - Satisfactory
Radiography Examination Report No. :
Sample No. : Result :
Result :
Welder's Name : LABORATORY TEST NO :
Test Conducted by :

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirment of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE .
Manufacturer : M.C.K. KUTTY ENGINEERS PVT. LTD.

MCK KUTTY TPI CLIENT OTHERS

NAME

DATE