Machine Design

Academic year: 2017-2018 Branch: Mechanical

Year&sem: III&I

Course Objectives:
This course is intended to provide basic knowledge of components being used in machine
elements and to analyze the design concepts and the relation of design activity with
manufacturing activity and understanding different failure modes in machine elements and
design of shafts, couplings, keys, axially loaded joints.

Lesson Plan

Lecture Title of the topic

Number
UNIT-I
1 Stress, Strain, Young’s modulus, Stress-train relationship*
2 Various theories of failure and factor of safety
3 Problems on factor of safety
4 Tutorial-1
5 Engineering materials and their properties, Selection*
6 Tolerances and Fits, BIS codes of steels
7 Numerical Problems
8 Tutorial-2
UNIT-II
9 Stress concentration, Stress concentration factor, Theoretical,
Fatigue, Reduction of stress concentration
10 Notch Sensitivity, Low cycle and High cycle fatigue, Endurance
Limit
11 Problems
12 Goodman’s line, Soderberg’s line, Modified Goodman’s line*
13 Tutorial-3
UNIT-III
14 Riveted joints, design of joints with initial stresses, Eccentric
loading
15 Types of riveted joints and types of rivet heads.

16 Problems on riveted joints.

17 Tutorial-4
18 Welded joints, design of joints, types of welded joints, eccentric
loading

19 Problems on welded joints.

 20 Tutorial-5

21 Bolted joints, design of bolts with pre stress, design of joints

under eccentric loading
22 Locking devices-both of uniform strength, different seals
23 Problems on bolted joints
24 Tutorial-6
UNIT-IV
25 Key ways, design of keys, Stresses in keys

26 Problems on keys
27 Cotter joints and Knuckle joints.*

28 Problems
29 Tutorial-7

30 Design of solid and hallow shafts for strength and rigidity, design
of shafts for combined bending and axial loads
31 Shaft sizes, BIS code, Use of Internal and External circlips,
Gaskets and seals.
32 Problems on shafts.

33 Tutorial-8
UNIT-V
34 Rigid couplings- muff, split muff and flange couplings
35 Problems
36 Tutorial-9
37 Flexible Couplings, Flange Coupling( modified)
38 Problems
39 Tutorial-10
UNIT-VI
40 Springs, types, design of helical springs and stress and deflections
of helical springs*
41 Problems on helical springs.
42 Compression springs and springs for fatigue loading, energy
storage capacity, torsion springs
43 Problems on compression springs and torsion springs.
44 Tutorial-11
45 Leaf springs and its design
46 Problems
47 Tutorial-12

*--- Topics Covered By Students

REFERENCES:

1. Machine Design V.Bhandari, TMH publishers

2. Machine Design Pandya and Shah

3. Design of Machine Elements R.S Khurmi/JS Gupta/S.Chand.

4. Machine Design PSG data hand book

Course outcomes:
After undergoing this course the student is expected to apply the design procedure to engineering
problems, Select suitable materials and utilize design data hand book. And to ensure safe design.