Profile Capacitors Usha ELECTRIC SINCE 1978

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USHA ELECTRIC
Energy Management Solutions
Innovation and
excellence for More than
TWO
DECADES
USHA ELECTRIC POWER PVT. LTD.
ceo@ushacapacitors.com www.ushacapacitors.com +91 88260 18055
Engineering Management Consulting
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Usha Electric Power Pvt. Ltd.
Prelude
W
e at Usha Electric want everyone to have optimization of Voltage stability by generating reactive
access to Reliable, Efficient and Quality power – to improve voltage quality and reliability at
Energy, which is Sustainable. We are distribution.
committed to innovate ways and means to address
This will ensure not only enhancing Power Quality but
these needs and consequently, We as the Leader in
also Improvement of Power Factor thus saving energy
Energy Saving Technology, provide the most relevant,
cost and fast “Return On Investment” and Usha Power
state-of-the-art technology solution of Power Factor
is available at your back and call to provide you this
Improvement through our wide range of Products.
service round the clock.
The availability of Uninterruptable Quality Electrical
Power and saving of Energy is the need of the hour.
Simultaneously, awareness for the same is also
increasing globally.
To achieve these set goals, Power Factor Correction
Capacitors (PFC) and Harmonic Filters are to be
installed on an accelerating scale. In addition, in power
distribution with Low and Medium Voltage Networks,
PFC focuses on the Power Flow (CosФ) and the
www.ushacapacitors.com
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USHA ELECTRIC
Introducing the Company Profile of a Leader
U
sha Group, the first generation business research and development network by
entrepreneur with over two decades of expanding R & D activities at our Plant locations.
experience in Electrical Capacitors and
Electrical Turnkey Projects has achieved an The Capacitor Division of Usha Group is
exponential growth and success in the span of a engaged in manufacturing of Capacitors
very few years. With this success story behind, according to national/ international standards.
Usha became a coveted Usha Capacitors Ltd. “Usha Electric” Make Capacitors are tested by
in 2008, and in 2018 its become Usha Electric CPRI (Bengaluru), ERDA (Vadodara), NTH
Power Pvt. Ltd. (Kolkata). We are manufacturing products as per
BIS/IEC standards
The group has completed and successfully and got ISI and CE
delivered more than 120 Electrical Turnkey certifications as well.
ISO:9001-2015
Projects across India and abroad. To achieve
such a feat, Usha Group has been backed by a
Certified
team of over 125 competent professionals Company
including highly qualified Engineers, MBAs etc.
Additional strength of Usha Group is its strong
infrastructure and high growth potential. Usha
Electric Pvt. Ltd. is an ISO:9001-2015 Certified
Company.
UEPL is a leading manufacturer of LV/HV Power

Capacitors under the commercial brand name
of “USHA Electric”. Our Broad portfolio includes
Capacitors, Series reactors, APFC Relays,
APFC Harmonic Filter, Thyristor Switched
Harmonic Panel. As an innovative technology-
driven company, Usha focus technologically on
demanding growth markets in the areas of Steel,
Power, Cement and other Heavy Industries. We
offer our partners both standard Capacitors as
well as application-specific solution.
USHA has designed, engineered, manufactured

and marketed products in India and abroad. We
are continuously strengthening our global
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Our Vision,
Mission & Our Values
Our Vision:
To be the World-Leader in Capacitor, Reactor, Panel and
Breaker Products.
To be the Doyen in Quality and Services for our Valued

Customers.
To create Value for all our Stakeholders.
Our Mission:
To supply Zero-defect Products and Services to the delight
of the Customers.
To attain all our defined Goals through a Highly Effective,
Lean but strong and Fast-Pacing Organization.
To Provide Uninterrupted, Affordable Quality as well as
Reliable Products and Services.
To become the most Customer Caring Company
worldwide.
To be a Thousand Crore Company in less than 5 years time.
Our Objectives:
To be the Most Preferred Vendor (MPV) for all our
Customers, however small or big.
To ensure growth through innovation by encouraging Ideas,
Talent and Value system.
To spearhead excellence in all our Manufacturing/ Business
Activities through sincerity and diligent effort of our
Employees at all levels.
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CEO’s Message
Focus on Being the Best
I
feel privileged in penning this message as the CEO of Usha Group of Companies,
an organization whose seeds were sown in the early nineties. Over 2 decades,
Usha has grown significantly through a combination of technical excellence and
strategic acumen ship and today, we are one of the leading Industry-ready Electrical
Equipment Manufacturers in the country.
Whilst Capacitors and Panel remain at the heart of what we do, we have also
developed and expanded the range of services like Electrical Installation as well as
Design, Engineering and Turnkey Project Management along with Annual
Maintenance Contract and Energy Audit.
At Usha Group, our entire operation revolves around resource and that has worked wonders with our
one objective which is: Customers as well as other
Exceeding all Logical Expectations & Stakeholders.
Meeting Diverse Needs of our Customers and I hope our portal creates an
opportunity for our valued
this focused approach influences every facet of visitors around the world to
the way we Develop, Manufacture and Install the learn more about our
extensive range of products sought by our leading-edge operations,
customers; electrifying performances,
strategies, services,
to make our service impressive and memorable sustainability, initiatives and
for our clients we, continuously innovate with values. This expression is
practical solutions that breathe new vitality into daily part of the external
interactions. manifestation of our
commitment to servicing the
There are exciting, yet challenging times at Usha Electrical Industry as; Usha
Electric to which we ponder substantially and we is One Stop Shop for all your
continue to set benchmarks in the field of innovation, Electrical needs.
technology and engineering on real time basis. Usha
has been playing a major role in nation building since I take this opportunity to
inception. In the first place, by conducting Energy express my gratitude and appreciation to all the
Audit in the nook and corner of the country, bringing stakeholders of Usha Electric, who have always
out clearly drastic improvement needed in the been demonstrating their solidarity in their
Quality of Power supply. We do these by improving association with us.
the Power Factor of the electricity supply at
C o n s u m e r s ' e n d a s w e l l a s re d u c i n g t h e My sincere thanks to all our Global Associates,
Transmission and Distribution losses on the Supply F i n a n c i n g P a r t n e r s , Ve n d o r s , C u s t o m e r s ,
side. Departments of Governments, Local Authorities, and
In addition to this, we have also been handling our most importantly, my dear Colleagues of Usha
Corporate Social Responsibility (CSR) as one of our Electric.
prime responsibilities towards the society as a
business principle and as a matter of humility.
At Usha Electric we strongly believe in “team-

playing” because our people are a treasured
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Our Employees
O
ur employees are specialists in their fields.
They bring a strong service ethos to
everything they do. They take pride and
ownership in the jobs they do. At Usha, we bring
passion, pride and experience together.
We pull together the right people, processes and

expertise to take service from “good enough” to
“great”. We apply the best-in-class practices,
domain knowledge and expertise, proven
technologies, and innovation to assist our clients in
responding to new mandates and expanded
missions. Usha's clients come back repeatedly with
confidence that we have the expertise to take
service delivery to the next level of performance. We
know how to make services run smoother, smarter
and more efficiently.
We have earned a reputation for collaborating with

government and non-government agencies and
have been entrusted with delivering vital services for
the Government, Leading Private and Public sector
Organizations across the world. The key to that
success has been the trust of our customers. We
have a history of designing and deploying long-term
solutions that has been generating meaningful
outcomes since inception.
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Our Products
Our products and solutions covering Power Quality, Metering and Power Distribution & Control
are aimed at helping energy consumers unlock the hidden energies within their setups while
utilizing energy in the most efficient way possible.
Low Voltage Capacitor

MPP Dry Normal Duty Capacitors
MPP Dry Heavy Duty Capacitors
MPP Oil Normal Duty Capacitors
MPP Oil Heavy Duty Capacitors
APP Capacitors
MDXL Capacitors
Medium Voltage Capacitors

FILM + FOIL DESIGN From 2.2 kV to 24 kV in single unit
Automatic Pad Mounted MV Capacitors Bank upto 11 kV
High Voltage Capacitors

SVC Upto 700 kV
LV/MV Series Reactors Copper wound/

Aluminum Wound
7% / 14% Tuned and Detuned Reactors
MV Current Limiting Reactors of 0.2%
MV Harmonic Filter Reactors Alumunium Wound Dry Air Core Type of 6%
Micro Processer Based APFC Relays

From 4 STEP 6, 8, 10, 12, 14, 16, 20 Stage
Thyristor base APFC Relay
Contactor base APFC Relay
Cloud base APFC Relay
GSM base APFC Relay
HT APFC Relay
House hold APFC Relay
Water Cooled Capacitors

MV High Frequency Upto 1000 Hz
Thyristor Switch
Digital Ampere Meter (Single/Three Phase)
Digital Voltmeter (Single/Three Phase)
Active Filter
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A Few Words Behind High Quality

Cost Effective Power
How Reactive Power is Generated? Factor approaches 1 the reactive (nonworking) Power
Every Electric Load that works with magnetic fields approaches 0.
(motors, chokes, transformers, inductive heating, arc
welding, and generators) produces a varying degree of
electrical lag, which is called inductance. This lag of
Working (real) Power
inductive loads maintains the current senses (e.g.
positive) for a time even though the negative-going
voltage tries to reserve it. This phase shift between
current and voltage is maintained, current and voltage Total
(apparent)
having opposite signs. During this time, negative Power Power
or Energy is produced and fed back into the network.
When current and voltage have the same sign again, the
same amount of energy is again needed to build up the To understand Power Factor, visualize a horse pulling a
magnetic fields in inductive loads. This magnetic reversal railroad car down a rail road track. Because the rail road
energy is called Reactive Power. track are uneven, the horse must pull the car from the
In AC networks (50/60 Hz) such a process is repeated 50 side of the track. The horse is pulling the rail road car at
or 60 times a second. So an obvious solution is to briefly an angle to the direction of the car's travel. The Power
store the magnetic reversal energy in Capacitors and required to move the car down the track is the working
relieve the network (Supply Line) of this Reactive Energy. (real) Power. The effort of the horse is the total (apparent)
F o r t h i s re a s o n , A u t o m a t i c R e a c t i v e P o w e r Power.
compensation systems (Detuned/Conventional) are
installed for large loads like industrial machinery. Such Because of the angle of the horse's pull, not all of the
systems consist of a group of Capacitor units that can be horse's effort is used to move the car down the track. The
cut in and cut out and which are driven and switched by a car will not move side ways; therefore, the side wards pull
Power Factor Controller. of the horse is wasted effort on working (reactive) Power.
Low Power Factor is expensive and inefficient. Many For example, using the Power triangle illustrated below, if
utility companies charge you an additional fee if your Power Factor =
Power Factor is less than 0.85. Low Power Factor also
reduces your electrical system's distribution capacity by Power Factor=
increasing current flow and causing voltage drops. This
fact sheet describes Power Factor and explains how you Real Power = 100kW
can improve your Power Factor to reduce electric bills Real Power=
Reactive 100kW and
and enhance your electrical system's capacity. Power= Apparent Power=
100kVAR 142kVA then
Reducing Power Factor Cost Power Factor=
Apparent 100/142=0.70 or 70%
The angle of the horse's pull is related to Power Factor, Power=
which is defined as the ratio of real (working) Power to 142kVA
Apparent (total) Power. If the horse is led closer to the
center of the track, the angle of sidepull decreases and
the real Power approaches the value of the Apparent
Power. Therefore, the ratio of real Power to Apparent This indicates that only 70% of the current provided by
Power (the Power Factor) approaches 1. As the Power the electrical utility is being used to produce useful work.
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Cause of Low Power Factor

Low Power Factor is caused by inductive loads (such as transformers, electric motors, and high-intensity discharge
lighting) which are a major portion of the power consumed in industrial complexes. Unlike resistive loads that create heat
by consuming kilowatts, inductive loads require the current to create a magnetic field, and the magnetic field produces the
desired work. The total or apparent power required by an inductive device is a composite of the following:
Real Power (Measured in Kilowatts, kW)

Reactive Power, the non working Power caused by the magnetizing current, required to operate the device (measured
in kilovars, kVAr)
Reactive Power required by inductive loads increases the amount of Apparent Power (measured in kiloVoltamps, kVA) in
your distribution system. The increase in reactive and apparent Power causes the Power Factor to decrease.
Why Improve Your Power Factor?

Some of the benefits of improving Power Factor are as follow:
The utility bill will be lower. Low Power Factor requires an increase in the Electric Utility's Generation and
Transmission capacity to handle the Reactive Power component caused by inductive loads. Utilities usually
charge a penalty fee to customers with Power Factors less than 0.85. The penalty can be avoided and
rebate can be earned instead by increasing Power Factor to 0.999 LAG.
Electrical system's capacity will increase.
Reduction in kVA demands resulting in saving in power bill.
Reduction in current drawn, thereby ensuring lower load on electrical installation like transformers, cables,
switchgears and captive generating sets.
Enables connection of additional loads within the existing sanctioned load.
Reduction of voltage drop, thereby improving performance of electrical equipment/machinery.
No attention required for Operating & Maintenance.
Payback period normally within 6 months.
Improvement can be made from the smallest to the largest equipment.
Installation cost is nominal and simple, without disturbing normal production and plant operation.
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Harmonics
What is Harmonic?
Harmonics are produced in the operation of electric loads with non-linear voltage/current characteristics (e.g. rectifiers
and inverters for drives, welding apparatus and uninterruptible power supplies). Harmonics are sinusoidal voltages and
current with higher frequencies of a multiple of the 50 or 60 Hz line frequency. In low-voltage three-phase systems the 5th
and 7th harmonics are especially troublesome. Detuned PFC should be used in systems subject to harmonics. This
represents a series resonant circuit of Power Capacitor and reactor. The circuit is tuned so that the series resonant
frequency is below the lowest harmonics appearing in the system. This produces an inductive response to all frequencies
above the series resonant frequency, avoiding resonances with system inductances. Depending on the selected series
resonant frequency, part of the harmonic current is taken up by the detuned PFC system. The remainder of the harmonic
current flows into the super ordinate system. The use of detuned PFC thus contributes to reducing voltage distortion
through harmonics and lessens the disturbing effect on proper operation of other electric loads.
Most international standards limit THD-V on LV side to 5%. However it has to be noted that in many grids these levels are
exceeded and even lower distortion, e.g. 3-4% THD-V can generate extreme over currents in case of resonance condition.
Maximum over currents as specified under technical data of each series must not be exceeded.
Resonance must be avoided by appropriate panel design. Resonance may cause very high
over currents which can lead to Capacitor failures and worst case to explosion and fire.
Fundamental
Pure Sinewave
Plus
3rd Harmonic
Equals
Harmonically
distorted waveform
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These filters are used when the main objective is not the reactive power compensation at the fundamental frequency,
but to reduce the harmonic distortion in the supply system.
Among the problems caused by Harmonics and which may make their suppression necessary,
are the following:
Interferences in telecommunications
Distortion on the mains voltage
Disturbances in Electronic Systems
Erratic operation of control and protection relays
Failures in transformers and motors, due to overheating caused by losses on the core.
Overheating of protective fuses to the point where a minor spike on the line causes them to blow.
It should be pointed out that the impedance of all the filters is capacitive below its tuning frequency, whereby they also
contribute, even if in a small scale, to the reactive power compensation at the fundamental frequency.
Installation of filters produces a modification on the topology of the electrical supply system. For this reason, the
design of filters must be done with regard to an accurate analysis and study of the whole system.
According to the application, there are different types of filters:

3rd Harmonic Filter HBF-T
Isolation Filter
Absorption Filter HAF
High pass Filter HPF
Active Filter SINAF
PFC focuses on the Power Flow (Cos φ) and the optimization of voltage stability by generating reactive Power- to
improve voltage quality and reliability of distribution level.
R S T
100
50
0
0 5 10 15 20 ms
50
100
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L.V. Capacitors
MDXL [FILM + FOIL + Paper]
The use of double sided hazy film, vacuum drawing and impregnation
with non toxic non- PCB bio degradable oil under very high vacuum
ensures an electrically stable Capacitor with excellent partial
discharge characteristics Film + Foil + Paper (3 layer) design with
high grade steel tank.
Specification:
Non Self Healing Type, IS 13585/1994/1998
Range:
5 to 100 kVAr in single unit and above in Bank
415/440/575/690/850/950 VAC. 50 Hz.
1 Ph / 3 Ph, Delta Connected
Features
Hazy all Polypropylene Film + Foil + Paper Type
Non self healing Type
Operated at high temperature
Static Indoor type and oil filled, box type,
(CRCA Enclosure)Mild Steel
100% Oil filled Non P.C.B Non Toxic Oil
Highest inrush current withstanding capacity
Strongly recommended to use at extreme
high temperature environment.
99.99% Pure Aluminum Foil
Suitable for odd Harmonics load
Weather Proof Powder Paint coating
Maintenance Free
Explosion Proof
Expected Life of Capacitors15- 20 Years
Losses < 0.2 /5 watts kVAr
No drifting in kVAr value upto limited period
No Oil Leakage and Maintenance free
Application
Fixed & Automatic P.F. Correction with Tuned & Detuned Filters
Indoor use filter applications
It is recommended to use at extreme high temperature
environment like Foundries & Steel Industries, Cement Industries,
Textile Industries.
Note for Harmonic Loads ,525 V Capacitors with Series

Reactors are recommended.
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Technical Details:
MDXL Type Capacitor
Standard Non Self healing Type ,IS 13585/1994/CPU
Capacitance tolerance ±5%
Out put kVAr 5 to 25 kVAr
Rated Current 6.17 Amp to 32.5 Amp
Operating Voltage 415 VAC
Rated Voltage 440 VAC (Other Voltages as request)
Frequency 50Hz
Temperature Range-Ambient temp category -25/D
Dielectric Losses <0.2 W/kVAr
Total Losses <0.50W/kVAr (inclusive discharge resitors)
Maximium Over Voltage in accordance with above standards Ucn+10%(upto 8hrs daily) Ucn+15%(upto 30mints daily),
Ucn+20%(upto5mints), Ucn+30%(upto 1mint)
Maximium over current 1.5 X IN
Peak Inrush Current 250 X In
Tolerance on Capacitance -5/+10%
Max THD in Voltage Voltage should not excceds above over voltage value
Max THD IN Current Cureent should not excceds above over current value
Discharge resistance As per IS 13585/1994/CPU

Connection Delta
Casing Box Type CRCA ENCLOSURE (Mild Steel)
Disconnection System All Phase - overpressure disconnector fuses
Dielectric 100 % oil filled Non PCB , Non toxic Oil
Voltage test between Terminals 2.15xUcn,AC,2 seconds
Voltage test between terminals to Case 3000VAC,2 seconds
Protection IP20
Permissible relative Humidity Max 95%
Expected Life 12-15 years
Altitude 2000 m above sea level
Impregnation Hazy All Polypropylene film + Foil + Paper(3 Layer) Type
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L.V. Capacitors
APP BOPP [FILM + FOIL]
The use of double sided hazy film, vacuum drawing and impregnation
with non toxic non- PCB bio degradable oil under very high vacuum
ensures an electrically stable Capacitor with excellent partial
discharge characteristics Film + Foil design with high grade steel
tank.
Specification:
Non Self Healing Type, IS 13585/1994/1998
Range:
5 to 50 kVAr in single unit and above in Bank
415/440/575/690/850/950 VAC. 50 Hz.
3 Ph, Delta Connected
Features
Hazy all Polypropylene Film +Foil Type
Non self healing Type
Operated at high temperature
Static Indoor type and oil filled, box type,
(CRCA Enclosure)Mild Steel
100% Oil filled Non P.C.B Non Toxic Oil
Highest inrush current withstanding capacity
Strongly recommended to use at extreme
high temperature environment.
99.99% Pure Aluminum Foil
Suitable for odd Harmonics load
Weather Proof Powder coating
Maintenance Free
Explosion Proof
Expected Life of Capacitors12- 15 Years
Losses < 0.2 /5 watts kVAr
No drifting in kVAr value upto limited period
No Oil Leakage and Maintenance free
Application
Fixed & Automatic P.F. Correction with Tuned & Detuned Filters
Indoor use filter applications
It is recommended to use at extreme high temperature
environment like Foundries & Steel Industries, Cement Industries,
Textile Industries.
Note for Harmonic Loads ,525 V Capacitors with Series

Reactors are recommended.
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Technical Details:
Three Phase 50Hz APP Type Capacitor
Standard Non Self healing Type ,IS 13585/1994/CPU
Rated Current 6.17 Amp to 32.5 Amp
Operating Voltage 415 VAC
Rated Voltage 440 VAC (Other Voltages as request)
Frequency 50Hz
Dielectric Losses <0.2 W/kVAr
Maximium Over Voltage in accordance with above Ucn+10%(upto 8hrs daily) Ucn+15%(upto 30mints daily),
standards Ucn+20%(upto5mints), Ucn+30%(upto 1mint)
Discharge resistance As per IS 13585/1994/CPU

Connection Delta
Casing Box Type CRCA ENCLOSURE (Mild Steel)
Disconnection System All Phase - overpressure disconnector fuses
Dielectric 100 % oil filled Non PCB , Non toxic Oil
Voltage test between Terminals 2.15xUcn,AC,2 seconds
Protection IP20
Expected Life 12-15 years
Impregnation Hazy All Polypropylene film + Foil Type
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MPP Oil / Dry Capacitor

[MPP Capacitor]
Self Healing Capacitors with low losses Metalized Polypropylene

Dielectric without liquid impregnates. They have an over pressure
disconnection system that discounts the Capacitor in case of any
internal failure.
Specification:
Self Healing Type, IS 13340/13341/IEC : 60831-1
Voltage Range:
5 To 25 kVAr For 415/440V/525V/650 V Ac, 50Hz, 3Ph
Application
Fixed PF. Correction
Automatic P.F. Correction
Harmonic Filter System
Dynamic PFC systems
Features:
Metalized Polypropylene (MPP) Film Design.
Heavy Edge Metallised Multi layer MPP Film.
Box Type.
Pressure Disconnector to Internal Elements
Better heat dissipation
Explosion proof design (Over pressure Disconnector)
Low losses due to advanced winding and zinc spray equipments.
Weather Proof
Powder Coating Design
Jelly impregnate for proper cooling
Low weight and compact volume
Working Expectancy Life 150,000 hrs
Applications: Inductive Loads, Steel Plants, Textiles,

Cement Industries, Building Complexes, APFC Panels,
Harmonic Filter Panels etc.Cement Industries
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Technical Details:
Three Phase 50Hz Double Dielectric Capacitor
Standard Self healing Type ,IS 13340/13341/IEC : 60831-1
Capacitance tolerance ± 5 % As per Standards
Rated Current 6.2 A to 32.75 Amp
Rated Voltage 415/440 Vac ( other ratings on Request)
Frequency 50Hz
Dielectric Losses <0.2 W/kVAr (Without Discharge Resistors)
Maximium Over Voltage in accordance with above Ucn+10%(upto 8hrs daily) Ucn+15%(upto 30mints daily),
standards Ucn+20%(upto5mints), Ucn+30%(upto 1mint)
Discharge resistance External ,1 minutes,50 V
Connection Delta
Casing CRCA Square BOX Casing
Disconnection System Pressure Disconnector to interal elements.
Dielectric Dry / Oil Field Type
Voltage test between Terminals 2.15xUcn, AC, 2 seconds
Protection IP20
Expected Life 20000/50000 operating hours
Impregnation Oil Impregrnant
Enclosure Indoor Mounting
Mounting Position Vertical
Mounting & Earthing Vertical or Wall mounting
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Cylindical Type Capacitor

Self-Healing Capacitors fitted in a rectangular sheet steel plate
enclosure having discharge resistors connected to the terminals,
which are protected by the cover.
They are suitable for the individual compensation of inductive

loads and in the construction of small Automatic Capacitor Banks.
Application
Fixed PF. Correction
Automatic P.F. Correction
Filter Application System
Dynamic PFC
Tuned and Detuned Harmonic Filter
Specification:
Self Healing Type, IS 13340/13341/IEC : 60831-1
Voltage Range:
5 to 25 kVAr For 440V/525V/650 V Ac, 50Hz, 3Ph
Features:
Metalized Polypropylene (MPP) Film Design
Heavy Edge Metalized Multilayer MPP
CRCA enclosure Cylindrical Casing Design
Jelly/Oil impregnation given cooling effect
Explosion Proof Design
Low losses due to advanced winding and zinc spray
equipments.
Working Expectancy life 150,000 hours
Backed by German Technology
Applications: Inductive Loads, Steel Plants, Textiles,

Cement Industries, Building Complexes, APFC Panels,
Harmonic Filter Panels etc.Cement Industries
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Technical Details:
Three Phase 50Hz Cylindical Type Capacitor
Standard Self healing Type ,IS 13340/13341/IEC : 60831-1
Rated Current 65.5 Amp6.2 A to 32.75 Amp
Rated Voltage 415 / 440 Vac( other ratings on Request)
Frequency 50Hz
Dielectric Losses <0.2 W/kVAr (Without Discharge Resistors)
Maximium Over Voltage in accordance with Ucn+10% (upto 8 hrs daily) Ucn+15% (upto 30 mints daily),
above standards Ucn+20% (upto 5 mints), Ucn+30% (upto 1mint)

Discharge resistance External 1 minutes,50 v/ 3 minutes 75 V
Connection Delta
Casing Cylindrical (Aluminium Can Type)
Disconnection System All Phase - Over pressure Disconnector Fuses
Dielectric MPP Gas filled with Heavy Edge metalized multilayer MPP
Voltage test between Terminals 2.15 x Ucn, AC, 2 seconds

Inrush Current 200 X IN
Protection IP20
Expected Life 150,000 Operating Hours
Impregnation Dry/Gas/Oil filled
Enclosure IP00, On request IP54

Cooling Natural Air Cooled Casing temp max 60 c permitted on top of the Can.
Saftey Features Over Pressure Sensitive 3 Phase disconnector.
Mounting Position Random

Mounting & Earthing M12 X 16 mm threaded stud at bottom of the case with nut & Washer
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H.V. Capacitors
Application:
Individual PF Correction
Dynamic PFC
Individual PF Correction on three Phase Motor
Individual PF Correction of Power Transformers
Individual PF Correction of group Power Factor correction
Central Power Factor Correction of all Industrial /Inductive Loads
Fixed Type Capacitors Bank
Filter Application System
SVC Application
Features:
All film Dielectric is used and consist of Polypropylene in the form of
biaxial oriented film, hazy on both sides, and in two or three layers
with laser cut Aluminum Foil for the electrodes.
The Capacitors are impregnated with a NON –PCB base fluid.
Dielectric Loss approx 0.1W/kVAr
Capacitors are designed ,manufactured and tested to meet the
requirements of IS: 13925-1994,IEC-60871,
Voltage Range – 2.4 kV- 24kV
Frequency - 50 Hz /60 Hz
Corrosion Protection
Maximum Permissible Current [Capacitors unit shall be switched for
continuous operation at an RMS current of 1.30 times the current that
occurs at rated sinusoidal voltage and rated frequency, excluding
transients].
Temp range: 5° C – 55 ° C
Decreasing Voltage drop
Reduces network losses.
Increase Voltage Stability.
Improved Power Quality.
Welded bushing and solid terminal stud prevents fluid leaks.
Folded foil electrodes reduce partial discharge generation.
Extended foils are soldered, providing superior internal connections.
Superior paint system with oven cured process.
Impregnation process under vacuum to ensure lowest possible
humidity content.
Maximum output 1000 kVAr Single phase
Suitable for Indoor/Outdoor applications.
Superior electrical performance
Specification: IS: Non Self Healing Type, ISI 13925-1994, IEC-60871,
Voltage Range: 2.2 kV- 24 kV
Applications: All Working Loads, Harmonic

Filter, APFC Wind Mill, Solar Power,
Steel Plants etc.
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USHA ELECTRIC
Technical Details:
Three Phase 50Hz HV Capacitors
Range 50kVAr to 1000 kVAr in single unit and Banking up to as per requirements.
Standards IS 13925 (part 1-1998/ IEC-60871 (Part-1-1997)
Rated Voltage 1.9kv-24kv
Rated Frequency 50/60 Hz
Maximum Permissible VOLTAGE 110%for 8/12 H in every 24 H
Over Current 130% of rated current
Capacitance Tolerance -5% to +15%
Temperature rise Less than 10 C above ambient
Casing. C.R.C.A/Mild steel square box casing.
ENCL Indoor mounting
Expected Life >2,00,000 Hrs
Ambient Temperature -25 C to +25 C
Cooling Natural air cooled / PXE Oil Cooled.
Dielectric All film+ Foil (APP Type)
Impregnation Non-toxic, Non-Chlorinated, Bio-Degradable Oil
Safety Internal/External Fuses
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USHA ELECTRIC
Series Reactor LV
For harmonic loads 525 V capacitors with series reactor are
recommended, which also are available in USHA Electric.
Range
Output up to 100 kVAr
Filter factor 5.67 %, 7%, 14 %
Rated Voltage - 440 V, 525 V, 690 V
Type
Tuned & Detuned, Aluminum / Copper wound- Iron Core Dry
Type.
Features
Limiting inrush current during switching
Limiting resonance and protection of Capacitor Banks
Harmonic Banks
Harmonic Filtration
Low losses & low noise level
For Triplen and Non-Triplen Harmonic suppression though
PF Capacitors.
Operating ambient temperature -10 to +50 Deg C
Storage temperature -10 to +75 Deg C
Supply frequency: 47Hz to 53Hz
Current : Continuous RMS value: 150% of the rated current
Series
Reactor LV
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USHA ELECTRIC
Series Reactor MV/HV

Cast Resin Insulation Technology is sometimes necessary for Medium
Voltage (MV) Reactors, Vacuum Pressure Impregnation (VPI) technology
for the common medium- and low Voltage applications. Dry-type
reactors are fundamental components in the power quality
management, losses reduction, cost alignment and signal shaping could
be translated in an overall cost reduction for the equipped applications.
Features
Wide Range of Power Ratings, from 1 kVAr to several MVAr
Single-Phase or Three-Phase
Voltages up to 36 kV
Special designs for high frequency applications (up to 25 kHz)
Different types of cooling:
AN (air natural), AF (air forced) or WF (water forced)
Any type of enclosure
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USHA ELECTRIC
Water Cooled Capacitors

Medium and high frequency Water Cooled Capacitors are specially
designed and manufactured for designed for inductive heat
generating plants operating at frequencies as per the furnace
design. These Capacitors are designed to comply with the specific
requirements of each customer. Most of these Capacitors provide
for step changes in kVAr by virtue of terminated sections within
each unit. This allows for the tuning of the circuit for changing
inductive loads.
Application: - Specially designed to accommodate high capacity

to be easily used for matching circuit of high frequency induction
furnace device.
Guaranteed Technical Particulars
Output: Up to 6000kVAr
Voltage: Up to 4000V
Frequency: 50 Hz – 1000 Hz
Construction: Dead/ Life Case
Cooling Media: D.M.water
Tapping: As desired by Customers
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USHA ELECTRIC
Thyristor Switch
We provide our clients with an array of high performance
Thyristor Switch. These are semi conducting device with 4
layers of alternating n and p material. Our range acts as a
switch carrying out the current pulse constantly for as long as
they are forward biased. Thyristor Switches broadly find its
usage wherever high voltage and current are concerned.
These are also used to manage alternating currents to change
its polarity that causes automatic switch off of the device.
Features
High Voltage and Ampere ratings
Unidirectional and Bidirectional transient Voltage
protection
Automatically triggered "off" for specified period of time
RoHS compliant
With high 2200 voltage value
Application
Used for very fast switching i.e. in milliseconds for
frequent variable loads live rolling mills, press machines
etc.
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USHA ELECTRIC
Correcting the Power Factor of

MV/ LV Transformer
It is always a good idea to ensure a Power Factor correction for
MV/ LV transformers, since even when they are operating load
less (e.g. during the night) they absorb reactive power, which
must be compensated.
The exact Capacitor Power necessary may be calculated
using the formula below:
Q= l0%.Pn / 100
L0 = load less current

(Specified by the transformer manufacturer)
Pn = rated power of the transformer
Alternatively, if the required data is not available, you can
refer to the table below, which differentiates among types of
transformers with NORMAL losses.
Power Oil Transformer Resin Transformer Power Oil Transformer Resin Transformer
Transformer kVa kVAr kVAr Transformer kVa kVAr kVAr
10 1 1,5 500 15 10
20 2 1,7 630 17,5 12,5
50 4 2 800 20 15
75 5 2,5 1000 25 17,5
100 5 2,5 1250 30 20
160 7 4 1600 35 22
200 7,5 5 2000 40 25
250 8 7,5 2500 50 35
315 10 7,5 3150 60 50
400 12,5 8
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USHA ELECTRIC
Recommended Size of Recommended Capacitors

Cable Fuse & Switchgear Ratings For Direct
Connection To
Induction Motors
kVAr Cable size in SQ mm HRC fuse Switchge Motor 3000 1500 1000 750
Ratint Rating in ar Rating H.P. rmp. rmp rmp. rmp.
Amps in Amps
5 2kVAr 2kVAr 2kVAr 2kVAr
Aluminum Copper
7.5 2 2 3 3
1&2 2.5 1.5 04 16 10 3 3 4 5
3&4 2.5 1.5 10 16 15 3 4 5 7
5&6 2.5 1.5 16 16 20 5 6 7 8
25 6 7 8 9
7 4.0 2.5 20 32
30 7 8 9 10
7.5 & 8 6.0 4.0 20 32
40 9 10 12 15
9 & 10 10.0 4.0 25 32
50 10 12 15 18
12.5 10.0 4.0 32 32
60 12 14 15 20
15 16.0 6.0 50 63 75 15 16 20 22
20 25.0 10.0 50 63 100 20 22 25 26
25 35.0 16.0 63 63 125 25 22 25 26
150 30 32 35 40
30 50.0 25.0 80 100
200 40 45 45 50
40 70.0 35.0 100 100
250 45 50 55 60
50 95.0 50.0 125 125
60 150.0 70.0 160 200
75 185.0 70.0 200 200
80 200.0 70.0 200 250
100 240.0 95.0 250 250
125 280.0 120.0 315 400
170 280.0 120.0 500 500
225 300.0 150.0 600 600
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USHA ELECTRIC
Control Panels Layout
In the design mode of the USHA Electric panel Designer program you can divide the panel into 3 sections.
This is usually the best balanced technical solution as well as the most economical.
However, if this layout is not suitable you can re-arrange the panel to any other configuration you want.
This system is used both for Distribution and MCC Panels
Green Functional units

Yellow Cable Chamber
Red Busbar section
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Frame Work Layout

The techno module system is modular in steps of 200 mm in
all three directions.
That means that there is no limit to the possibilities and

positions.
The strong framework is made from 2mm electrogalvanised

powder coated steel profile.
It forms a 25mm grid and can be arranged in an unlimited

number of ways.
It rests on a modular base frame which incorporates all

facilities for driving and transportation.
Smaller panels up to 630Amps can be built in the economical

DB 2 system or techno module Light.
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USHA ELECTRIC
Inserts‐Fixed Type
The panel shown here is fitted is with MCCB and with solid
connections directly on to the droppers.
However the Usha Electric Flexibars are also suitable.
The mounting plates have been prepunched for easy

breaker mounting sizes.
Seperation plates divide tha Panel into all and any form of
segregation as per customers design.
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USHA ELECTRIC
PCC Panels
Made up of 14/16 SWG CRCA material semi bolted
structure our PCC Panel is firmly supported. We are the
leading Manufacturers and Suppliers of PCC Panel which
ensures desired breaking capacities, temperature rise & IP
protection. It has enough Space for incoming & outgoing
Cable termination. Outgoing terminals are stud type as
standard practice. All starters are Type Two Coordinated.
Cable Alley Illumination Lamp, Space Heaters and CT
terminals with Thermostats are standard features of our
Panel boards
Features
Sufficient space for cable termination
Provision of Louvers, Space Heaters, Lamp & Socket is

mandatory in Cable alley
Busbar support of reputed make or Epoxy base fiber glass
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USHA ELECTRIC
PDB Panels
Our organization is well known as a leading manufacturer
and supplier of PDB Panel. These panels are applied in
batteries, electrical metering equipment, transformers and
motor control centers. Our expert personnel team
manufactures these panels using the quality grade
materials and components soured from the reliable
vendors. We check the PDB Panel on safety and quality
parameters before offering to the clients at reasonable
price.
Features
Sturdy construction
Cost-effective
Easy-to-maintain
User friendly
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USHA ELECTRIC
HT Control Panels
We manufacture high quality H.T panels, which are highly
durable and efficient due to the best quality raw materials
used in manufacturing them. Our HT power panels are
designed using Vacuum Circuit Breakers and Gas Circuit
Breakers with all safety features like Over-Current, Earth
Faults and Transformer Protections. The systems are
designed to isolate different parts of the plant during faults
without damaging the switch gears.
Attributes
Controls the timing of electric appliances
Earth fault protection
Highly durable
Transformer protection
Designed to isolate different parts of the plant during faults
To handle required power using to feed different loads
User friendly
Applications
Power looms
Industries
Steel plants
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USHA ELECTRIC
MCC Panels
We specialize in manufacturing and supplying a precision
engineered range of Motor Control Panels. Manufactured
using premium grade raw material and components at
trusted vendors' premises, these panels are offered in
different forms in accordance with the varied
specifications detailed by the patrons. Further, to gain
trust and confidence of the clients, we offer third party
verifications of the range.
Features
Low power consumption
Reliability
Highly durable
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USHA ELECTRIC
APFC Relay
THREE PHASE SINGLE CT
Micro controller based DSP logic for measurements
All measurements are done with Class 1 accuracy
THREE PHASE 3 CT
Suitable for three-phase sensing applications
Auto-synchronization capable of detecting wrong

connections at CT terminals, even can also
detect wrong CT polarity.
SINGLE PHASE SINGLE CT

Suitable for Single-phase sensing applications
User-friendly PC software for data logging and

GSM monitoring (SPF-35). Real Time Power
Factor Correction Controllers (RTPFC) offers a
complete solution for Automatic Power Factor
Correction employing Thyristor based switching of capacitors
HT POWER FACTOR CONTROLLER

Intelligent KVAR based switching
Available in 4 to 16 stages (available stages 4, 6, 8, 12, 14, 16)
and easy to Install.
TYPES OF APFC RELAY

Thyristor Based APFC Relay – Suitable For Milisecond Switching
Cloud Based APFC Relay
Gsm Based APFC Relay
House Hold APFC Relay
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Voltmeter
Specifications:
Front Display: LED seven segment type 4
digit 1 line.
PT Ratio: 0-9999, for ex: if input voltage is 11kV &
concider PT is 11 kV /110V then PT ratio set 100.
Input type: 3 Phase 4 wire
Accuracy : CLASS 1
Product size: 96x96x65 mm
Operating temp : 0 – 95% RH
Ammeter
Specifications:
Front display: LED seven segment type 4 digit
three line
CT Ratio: 0- 5000, for ex: if Load Current is
100A and CT is 100 / 5A then CT ratio will be 20
Input type : 1A / 5A CT class 1 of class 0.5
AUX Supply: 90-270 v AC
Product size: 96x96x65 mm
Mounting: Panel Front Door
Multi Function Meter

Specification
Front display : LED seven segment type 4 digit 3 line
Parameter display on meter: All phase & line,
average voltages currents, frequencies etc.
CT Ratio: 0 - 9999, for ex: if Load Current is
100A and CT is 100 / 5A then CT ratio will be 20
Input type: 1A / 5A CT class 1 of class 0.5
AUX. Supply: 90-270 V AC
Product size : 96 x 96 x 65 mm
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USHA ELECTRIC
PLC Automation Drive Panels

We provide our customers with a comprehensive range of PLC
and Drive Panels. These are available at very reasonable prices
and are known for their superior features, like excellent
performance, high efficiency, simple installation, easy
maintenance and long service life. These services are delivered
by our team of experts who are fully proficient in installing the
panels at customer locations within precise time frame.
We are instrumental in offering a wide range of PLC Drive Control
Panel to our deemed patrons. Offered range of panels is
manufactured under the astute guidance of our experienced
professionals. These control panels are highly regarded in the
industry for giving higher output and consuming less power.
Moreover, patrons can avail this range from us in variety of sizes,
grades and other dimensions.
Features
Very stable, industry tested PLC processor
Solid, tested ladder logic (built to be a PLC first)
Excellent ladder logic programming software
Internal DC power supply
Easily configured for the project
Expandable for any size remediation project
Large memory for basic data logging requirements
Ethernet module available
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USHA ELECTRIC
Bus Duct
Features
Bus Duct upto 6000A – 300A with Copper / Aluminum Busbar
supported on DMC/SMC support.
Bus bar with Heat shrinkable Sleeves.
Indoor/Outdoor Duty, Separate Adapted Earthing at both End

with space heaters & Earth bus.
Applications
Non-segregated/segregated /Isolated phase, cross over-
chamber, vertical /horizontal
Bus-duct calculation for designing carrying conductor,

heating effects, thermal effects, electro dynamic force, voltage
drop
Skin & proximity effects in the terms of bus-bar reactant
Low volt product & medium voltage products having insulator

support capacity should be 2.5kv & 11kv respectively with
high tensile fastener for bus bar joints & copper flexible
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AMF Panels
AMF panel is the short form of Auto Main Failure panel. It is
normally connected to the generator set to control the generator
set function. It can call the generator set if the AMF further
connected to the Main Switch Board (received power from the
other source - normally from the local authority) which equipped
with auto transfer switch/automatic changeover contactor. While
normal supply serve to main switch board failed, the AMF board will
send the power failure signal to generator set. Then the generator
set will run and serve the supply to main switch board.
Specifications
Available for upto 5000KVA.
Features
Consistant power supply to the load in absence of main supply.
DG set protections
Smooth Start / Stop Sequence
Protects the load from voltage fluctuations.
Mains failure and voltage fluctuations detection.
User friendly.
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USHA ELECTRIC
Synchronizing Panels
Synchronizing as we know is important from the point of view that
how loads sharing between different unit's takes place and load
transfer during the maintenance is important. Panels require two or
more different sources of power likewise between DG SETS and
the main GRID. Synchronizaing panel is used where one DG set
synchronizing with two or more DG set when mains fail all DG start
at a time but after some time one will be on & other will be stop as
per load demand .When load increased above 70% of the total
load the 2nd dg will be start & it synchronies with first one & total
load was distributed equally On that two DG set & this process will
go on. During low load we can run any single unit, and synchronize
more units as the load increases. This can be manual or automatic.
Specifications
To be operated In parallel are fast/reliable
Synchronizing & precise kW Load sharing Inbuilt protections for
engine, generators & mains like over current, overload, earth fault
Reverse power, over/under voltage, low oil pressure, high water

temp.
Over speed & SYNC CHECK, AMF and GRID paralleling is possible
with import/export control PLC for system logic configurable input/
output as per requirement
Features
Highly performance
Easy operation
Easy to install
Low maintenance cost
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Test Report of Our Products

Sl. No. TESTING DETAILS CONDUCTED AT
1. Enclosure Protection Test for Panel (IP-55) CPRI Bhopal
2. Dynamic Short Circuit Test for LT Bus 3000A CPRI Bangalore

Bus Duct (50KA for I Sec)
3. Enclosure Protection Test For LT Bus Duct CPRI Bangalore

(IP-54)
4. Verification of temperature Rise Limit CPRI Bhopal

415V.4000A. LT Panel.50HZ
5. Verification of Short Circuit Test For 6300A. CPRI Bhopal

LT Switch Board (70KA for 1 Sec)
6. MCC Draw out Panel For 2000A 415V. CPRI Bhopal

(65 KA for 1 Sec)
Other Test Reports

Sl. No. TESTING DETAILS CERTIFICATION
AUTHORITY
1. 6300A Full type test with SIEMENS Breakers ASTA1
2. 6300 A Full Type Test with SIEMENS Breakers IPH
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Material Specification Techno Module

Base Frame 2 mm mild steel powder coated in black (RAL 9005)
Corners Aluminum die casted powder coated in grey (RAL 7032)
Corner Bar / Cross Bar Electro galvanized 2mm powder coated in grey (RAL 7032)
Doors / Covers Mild steel 1,5mm powder coated in grey (RAL 7032)
Doors with window Mild steel 1,5mm powder coated in grey (RAL 7032) & 4mm Tempered
Tinted Glass
Door Stabilizer Mild steel 20X20X1.5 square pipe powder Coated in grey (RAL 7032)
Door with cable glands Mild steel 1,5m powder coated in grey (RAL 7032)
Mounting Plate Mild steel 2mm powder coated white (RAL 9010) / 2 mm Alu-zinc
Separation Plates Mild Steel (2x2, 2x4, 2x6, 4x4, 4x6), 1 mm painted white (RAL 9010)
All other sizes 1,2mm
Flat Cover Mild Steel 1,5mm painted in grey (RAL 7032)
Panel Assembly Kit Cable Mild Steel 3mm zinc coated
Holder Mild Steel 1,5mm coated white (RAL 9010) for up to 600mm and
Mild Steel 2mm painted white (RAL 9010) for 600mm and above
Lifting Eyes (14380) Mild Steel 3mm powder coated in black (RAL 9005)
Lifting Eyes (14390) Mild Steel 3mm zinc plated
Wall Mounting Brackets Mild Steel 3mm powder coated in grey (RAL 7032)
Transport Wheel Holder Mild Steel 3mm powder coated in black (RAL 9005)
Busbar Holder H to V Self extinguishing fibre material / reinforced PC Copper 10mm
Connectors
Busbar tap off-21000 Dia 10mm zinc plated
21010 & 201020 Copper 5mm
21030 Mild Steel 3mm zinc plated
Bracket for earth conductor Mild Steel 3mm zinc plated
Copper Spacer Copper Dia 30
Instant Panel - Casing Mild Steel 1,5mm powder coated in grey (RAL 7032)
Doors Mild Steel 1,5mm powder coated in grey (RAL 7032)
Mounting Plate Mild Steel 2mm powder coated in white (RAL 9010) / Alu-zinc 2mm
Techno Module Light

Base frame Light Mild Steel 1,5mm powder coated in black (RAL 9005)
Corner bar / Cross bar Light Electro galvanized 1mm powder coated in grey (RAL 7032)
Doors / Covers Light Mild Steel 1 mm powder coated in grey (RAL 7032)
Instant plate Light Mild Steel 1 mm powder coated in grey (RAL 7032)
Gland plate Light Mild Steel 1,5mm powder coated in grey (RAL 7032)
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USHA ELECTRIC
Automatic Power Factor

Correction Panels
USHA Electric make Automatic Power Factor Correction Panels are used for centralising compensation at Main and Group
Distribution. The Automatic Capacitor Banks consist of different stages controlled by a Reactive Power Controller, which
ensure that the required Capacitor is always connected to the System and maintain desired unity Power Factor. In APFC
Panel the Capacitors are controlled by the Controller which continuously monitors the relative power demand.
Type of APFC Panel

APFC Panel with Contactor Switch
APFC Panel with Thyristor Switch
Harmonic Filter APFC Panel with Thyristor / Contactor Switch
HT APFC Panel with 33 kV
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APFC Panel is manufactured as per relevant National/International standard

applicable for Low Voltage Power Factor Correction Capacitor Banks and
Automatic Power Factor Correction (APFC) Equipment intended to be used
for Power Factor Correction system, equipped with built-in Switchgears and
Electrical accessories. The APFC Panels for design, installation, operation
and safety are followed based on these National/International standards.
The design/engineering of the Low Voltage Power Factor

Correction Capacitor Banks and Accessories shall comply
with the following relevant standards.
A.(i) IEC 60831: Part 1 & 2-Shunt Power Capacitors of the self-healing type for AC systems.
(ii)IS 13585 Part-1 &2 Shunt Power Capacitor non self-healing type (APP BOPP film +foil design for AC system
having rated voltage up to 1.1 kV.
B. IEC 60947: Low Voltage AC Switchgear

(i) Air Circuit Breakers & Moulded Case Circuit Breakers
(ii) Capacitor Duty Contactor & Power Contactors
(iii) Thyristor Switch
C. IS standard 13703/IEC 60269: LV Fuse

D. IS standard 5553-3 (1990) / IEC 60076-6: Series Reactors (Detuned & Tuned)
E. IEC 60529 (2001): Degree of protection (IP54, IP 55)
F. IS standard 2705-1-4 (1992) / IEC 60044-1: Current Transformers (CT )
G. IEC 60664-1 / IEC 61326: Automatic Power Factor Correction
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Definitions
The design of the APFC Panels
integrates the following major & minor
parts and the selection of these depends
very much on the system circumstances.
Enclosure: protects the APFC system equipment

against the internal/external solid or liquid particles and
also provide protection from living beings.
PF Controller: Is the brain of the APFC system,

which switches ON / OFF the steps depending on the
kVAr required in order to maintain the desired PF up to
unity.
Bus Bars: Bus bar is the electrical conducting path, to which all the equipment of APFC system are connected.
Switchgears: Switchgears are the electrical devices which control the circuit under faulty as well as normal situation.
Switchgears protect faulty condition that may arise in the APFC system.
Wires & Cables: These are used to connect various equipment in the process. Proper wires and cable sizing has to
be taken into consideration for specific step depending on the rated current and the operating temperature in order to
connect the various equipment of the system.
Protection devices: Protection has to be provided to ensure safety of the Capacitors and other Components to
tackle fault in the system. The incoming switchgear of the APFC system should be safeguarded by protective devices.
Reactors: Reactors are used in steps as Detuned/ Tuned Filters and are connected in series or parallel with
Capacitors. It must be engineered to withstand fundamental frequency and harmonic distortion.
Capacitors: Capacitors is the heart of APFC Panels and forms the core component in APFC equipment and plays a
vital role in Power Factor Correction. We ensure Proper selection of Capacitors is essential to comply with the applications.
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USHA ELECTRIC
Why to install “USHA Electric” make

Automatic Power Factor Correction Panels?
There are many objectives to be pursued in the planning of an electrical system. In addition to safety
and reliability, it is very important to ensure that electricity is properly used. Each circuit and every
Equipment must be designed so as to guarantee the maximum global efficiency in transforming the
source of energy into work.
Reduction in kVA results in saving in Power bills.

Elimination of Penalty for low Power Factor results in saving in Power Bills.
Reduction in current drawn thereby ensuring lower load on electrical installation like Transformers, Cables,
Switchgear, Captive generating sets.
Enables connection of additional loads within the existing sanction loads.
Reduction of Voltage drops thereby improving performance of electrical equipment's/ machinery.
No attention is required for Operation and Maintenance. No moving or rotating parts
Payback period is 6-18months.
Improvement can be made from the smallest equipment to the largest supply.
Installation cost is low and simple without disturbing production or normal plant operation.
It is thus necessary to reduce and maintain the flow of Reactive Power in order to achieve higher efficiency of the electrical
system and to ensure reduction in cost of electricity consumed.
The most cost effective method of reducing and managing reactive power is by Power Factor Improvement through Power
Capacitors and APFC Panels (Power Factor Management). This also helps in kVA reduction.
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USHA ELECTRIC
How To Correct The Power Factor

(How to correct the compensation)
Single fixed compensation: -

Capacitor is connected in parallel to
individual loads.
Inductive Inductive
Loads Loads
Fixed Compensation
Common fixed compensation:-When there is large number of

inductive loads Capacitor Banks of Capacitors is connected
across low Voltage side of the Transformer. Disadvantage occurs
when load don't work full time on part of Capacitor; and more
importantly, can't be switched off.
M M M
Controller
Automatic Compensation
Automatic Power Factor Correction typical for large electrical systems with fluctuating loads where it is common to
connect a number of Capacitors to main power distribution station or sub-station. The Capacitors are controlled by Micro-
Processor Based Relay, which continuously monitors the Reactive Power Demand on the supply. The Relay connects or
disconnects the Capacitors to compensate for the actual Reactive Power of the total load and reduce the overall demand
on the supply.
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General Installation Rules

General
1) Indoor installation on firm support in a correctly ventilated atmosphere.
2) Ambient temperature around Capacitors must not exceed 35°C over one year, 45°C over 24hours and 55°C max
(according to IS Standard/IEC 60831 for -25/D temperature category) (Except for Energy range ( 55°C over 24 hours
and 70° Max).
3) Maintain a gap of min. 20 mm between Capacitor units and min.20mm between Capacitors and panel enclosure for
better air circulation.
4) Use Capacitor duty contactor or inductor coil in series with two phases in order to limit the inrush current when
Capacitors ares witched in parallel with other energized Capacitor units.
5) Please ensure that there is no force by any means on the Pressure Sensitive Disconnect or (PSD) in such a way to
affect the operation of PSD when it is required to operate.
Electrical Connection
1) Select the cable cross section depending on the kVAr & voltage rating.
2) User is recommended to use a cable of minimum temperature withstand capacity of 90°C. ( recommended is 105 °C)
Mounting All Capacitors can be mounted alone or in row.
Ventilation
Capacitors, contactors, fuses and electrical connections generate heat dissipation (about 2,5W/kVAr total or 8W/kVAr
with series reactors). Specific precautions must be taken in order not to exceed temperature values of -25°C/D category
around the Capacitors inside the cubicle.
Important: When selecting compensation for a system which contains a harmonic

generating load, check that the automatic capacitor bank is suitable for the purpose. In
systems where harmonics are present, compensation should be made by means of a
capacitor bank with anti-resonant reactors (de-tuned filter) or a Harmonic Filter (Tuned
Filter).
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USHA ELECTRIC
Erection, Commissioning and Maintenance

Erection and Commissioning
The panel can be grouted directly on the floor of the switch boardroom, provided that proper trench for cabling has been
made and the floor is levelled properly. No specific foundation is required.
Pre-Commissioning Check Lists
Check list: 1
The following points should be verified before charging Capacitor banks installed in APFC panel.
Capacitor voltage rating is equal to or more than the maximum voltage recorded in the installation.
Capacitor is mounted and installed as per mounting and installation guidelines as per submitted drawing.
The plant has the facility to trip the Capacitor under/ over voltage conditions (10% to 15%).
Must ensure each Capacitor bank is provided with suitable protection devices.
Suitable inrush current device is connected in series/parallel with contactor to limit the inrush current or
Capacitor duty contactor is connected.
Capacitor is installed in the area free from entry of dust, chemical fumes and rain water.
PF Controller provided in the panel should be set for 1 sec to 60 seconds on-delay. (Not applicable for
static switch)
The Capacitor with detuned reactor banks is provided with MCB/MCCB for protection apart from above
points. Use the manufactures switchgear selection guidelines for selection of breaker.
Check list: 2
Following points are required to be verified before charging APFC panel.
All the electrical connection is checked for loose termination in the panel.
The CT is located before the cable connection of APFC panel towards source / main breaker of installation.
Ensure the CTs are connected to the PF Controller.
It is suggested to mount measurement C.T of the APFC Relay on the Highest current carrying phase ( Eg: R )
and the Voltage input for the relay is taken from other two phases ( Eg: YB ) . This is not applicable for a three
phase sensing APFC relays.
Neutral cable is connected to the panel.
Current carrying capacity of cable in the APFC panel is rated equal to incomer switch current rating.
Capacitor terminals are checked for any loose connection.
Earthing bus is connected to the panel.
All the control fuses/MCB/MCCB is intact.
If MCBs are used for step protection make sure they are switched on.
Emergency push button is released.(if fitted)
Panel are installed in the area free from entry of dust, chemical fumes and rain water.
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Check list: 3
Verify the following points in the installation before commissioning Capacitor with detuned reactor banks.
Capacitor banks without reactor should not be permitted on the secondary side of transformer circuit which
is having Capacitor Detuned reactor banks connected. In this case please remove Capacitors without
reactors from the same network.
Capacitors used with reactors are always of higher voltage than network voltage. Please do not use normal
Capacitor rated for network voltage.
Earthing should be done at Capacitors and reactors separately.(if required)
Make sure all the cable and termination guidelines are followed.
Forced cross ventilation should be provided in the installation area. If the filter banks are installed inside the
panel the fans need to be provided.
Detuned reactors are provided with thermal protection, the Normally Closed (NC) dry contact must be used
to disconnect the step in the event of overheating.
Erection Guidelines for APFC Panel
Shift the panel to the location where it is required to be installed. Position the panel on the foundation and lock the
panel base frame with the foundation bolts for free standing panels, by using spirit level and plumber block for
achieving horizontal and vertical levelling.
Position the panel on the wall or structure and fix with wall mounting brackets provided along with the panel.
Levelling should be done here also as explained above.
Connect the earth conductor to the panel terminal provided on either side of the panel.
Use the key provided to open the door of the panel and make sure that electrical connection of all equipment's
are intact. This is particularly important since vibration in transportation sometimes may have resulted in loose
connections.
The cable rated for current capacity equivalent to main incomer of panel should be used. Use suitable size
glands & lugs for connecting the power cables.
Connect the cable to the terminals provided for the power supply. Make sure that the correct phase
identification is maintained while connecting the incoming terminals to the panel with respect to phases of
supply line, as any mistake will lead to the malfunctioning of relay.
Connect the APFC relay as mentioned in the checklists.
Check the pre-set values of the CT secondary current of the relay. It should match with the CT used.
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Commissioning of APFC Panel

1) Connect the 3-phase incoming cable to the Incoming terminal of the Incomer Switch / Circuit breaker of the APFC
panel.
2) If the APFC controller / relay are programmable type, program the various settings as per instructions given in the
respective instruction manual.
3) Ensure that the CT shorting links are removed after the CT secondary connections are made properly.
4) Keep the Auto /off / Manual selector switch in the Auto position.
5) Ensure that the power supply to the Incomer switch is ‘ON’ from the glowing of the indicating lamps
‘R’, ‘Y’, and ‘B’. Cross check the system voltage.
6) Switch “ON” the Incomer SFU / MCCB / ACB of the APFC Panel.
7) The APFC relay will be energized and displays the present Power Factor, when R-Phase load CT connections and
phase sequence of Voltage (Y & B) are correct.
Periodic Maintenance
The following periodic checks are recommended to be conducted
1) Visual check of components and current carrying parts, especially bus bar.
2) Check tightness of all electrical connections.
3) Check current drawn by the individual Capacitor banks.
4) Check the operation of contactors manually by switching of the APFC equipment
5) Visually check for rust and corrosions in bolts, nuts and other accessories
6)Visually check for the sparks and burn outs in the panels.
Formula -1
The KVAr of Capacitor will not be same if voltage applied to the Capacitor and frequency changes. The example given
below shows how to calculate Capacitor power in KVAr from the measured values at site and name plate details.
PkVAr =( fm / f ) × ( MV / U )2 × P
U = Rated Voltage
f = Rated Frequency
P = Rated power
MV = Measured Voltage
fm = Measured Frequency
PkVAr = Available power in KVAr
Example:
1. Name Plate Details – 20 kVAr, 3 Ph, 440V, and 50Hz Capacitor.
Measured Voltage - 425V
Measured frequency - 48.5Hz
PkVAr =( fm / f ) ×( MV / U )2 × P
PkVAr = (48.5/50) × (425 / 440 )2 × 20 = 18.10 kVAr.
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Formula -2
The current of Capacitor will not be same if voltage applied to the Capacitor and frequency changes. The example given
below shows how to calculate Capacitor current from the measured value at site.
U = Rated Voltage
f = Rated Frequency
I = Rated Current
MV = Measured Voltage
fm = Measured frequency
Ic = Capacitor Current
Example:
Consider a Capacitor of 15 KVAr, 440V, 50 Hz, 3 Phase Capacitor
Rated Current from name plate = 19.68A
Measured Values are: Voltage: 425V , Frequency : 49.5 Hz,
Ic=(fm/f)*(U/Mv)*19.68 A=18.43 A
PFC Basic Formulas

The following electrical formulas may be used to calculate basic PFC values.
Active power
The amount of input power converted to output power is the active power
P =√3 · V · I · cosϕ [W]------------------------------------------------------------------(1)
Reactive power
The reactive power is the power consumed in an AC circuit due to the expansion and collapse of magnetic (Inductive) and
electrostatic (capacitive) fields.
Q =√ 3 · V · I · sinϕ [VAr]----------------------------------------------------------------(2)
Apparent Power
The apparent power is the power delivered to an electric circuit.
S =√ 3 · V · I [VA]------------------------------------------------------------------------(3)
Power Factor
The Power Factor of an AC electrical power system is defined as the ratio of the real (active) power to the apparent power.
Power Factor =Active Power (P)/Apparent Power(S) --------------------------------(4)
Power Factor Correction

When the AC load is partly capacitive or inductive, the current waveform is out of phase with the voltage. This re quires
additional AC current to be generated that is not consumed by the load, creating I2R losses in power Cables. Capacitors
are used to supply reactive energy to inductive loads. Reactive energy must be produced as closely as possible to the
loads to prevent unnecessary flow of current in the network. This is known as Power Factor correction.
QC = P · (tan ϕ1 – tanϕ 2) [VAr] ---------------------------------------------------------(5)
QC: reactive power needed
P: total reactive power
ϕ1: actual angle of cos ϕ actual
ϕ2: target angle of cos ϕ target
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Connection and Rating of Capacitors

The reactive power of the Capacitor is a function of its rated voltage and current.
QC = VC · IC [VAr] ------------------------------------------------------------------(6)
QC =VC · VC = (VC)2
XC XC ------------------------------------------------------------ (7)
XC= 1 = 1
W· c 2π · f · C ---------------------------------------------------------------(8)
f: frequency of network
XC: impedance of Capacitor
C: Capacitance Value
Combined (7) & (8) together
QC= (VC)2.w.c= (Vc)2.Π.f.c
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APFC Panel with Harmonic Filter

Our organization provides APFC Panels with Harmonic Filters that are useful to control power quality problems
that are created by the consumer's load. These difficulties can also easily travel within the common electricity
supply network between premises, in turn disrupting a neighbouring consumer's supply. We have adopted
guidelines such as IEEE-519 in order to limit the level of disturbance created by each individual consumer. We
design and supply Harmonic Filter panels as per the analysis report provided by the customer and studied by our
technical experts for giving the maximum output with harmonic suppression
Specifications
Our Harmonic Filters have an ability to maintain an annual average Power Factor of better than 0.99 and reduce
THD to less than 5% and come with excellent payback periods.
Features
Low power / energy consumption
Special custom built designs
Single and double tuned sections
Single and multi stage configurations
Compensated and uncompensated filters
Switched and fixed filter banks
Wide voltage range from 230V to 33 kV
Benefits
Reduced voltage & current distortion levels
Compliance with standards & regulations
Avoidance of Power Factor, harmonic penalties & kVA demand charges
Improved voltage profile
Reduced losses in equipment & feeders / cables
Prevents mal operation / nuisance tripping of drives, relays etc
Reduced loading on transformer, lower heating and extended life
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APFC Panel with Thyristor Switch

Thyristor switching of capacitors for Power Factor improvement has many advantages over conventional contractor
switching. Thyristor Switching is highly with minimum maintenance, especially suitable for fast variable loads, where
contractor Switching systems fail to give desired results. The capacitors are switched at'' ZERO CURRENT CROSS OVER
THRESHOLD'’ In this type of system; Thyristor's are used for switching capacitors. This is usually used in variable load
conditions.
Automatic Power Factor correction is typical for large electrical systems with fluctuating load where it is common to
connect number of capacitors to main power distribution station or substation. The capacitors are controlled by controller
which continuously monitors the relative power demand. The relay connects or disconnects the capacitors to compensate
for actual reactive power of the total load and reduce overall demand supply. Thyristor Switches are used to put the
capacitors on and off in the system.
Features
Load P.F. correction is quick and consistently near to the set value. Total P.F. correction is achieved within few hundred
milliseconds.
Fast P.F. correction reduces maximum demand more effectively, hence more savings on account of reduction in MD
charges.
Capacitors are switched through thyristors at "zero current crossover threshold". Hence the capacitor connection to
the mains is always smooth, transient free and absolutely without generation of harmonics and voltage spikes.
Single and multi stage configurations
Compensated and uncompensated filters
Switched and fixed filter banks
Benefits
Reduced voltage & current distortion levels
Compliance with standards & regulations
Avoidance of Power Factor, harmonic penalties & kVA demand charges
Improved voltage profile
Reduced losses in equipment & feeders / cables
Prevents mal operation / nuisance tripping of drives, relays etc
Reduced loading on transformer, lower heating and extended life
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Manufactured as per
IS Standard
IS : 1248 Direct acting electrical indicating instrument.
IS : 1901 Visual indicator lamps
IS : 2551 Danger Notice plates.
IS : 732 Code of practice for electrical wring installations
IS : 3043 Code of practice for earthng
IS : 13947 Switchgear and Controlgear
IS : 2705 Current Transformer
IS : 4201 Application Guide for Cts.
IS : 6875 Push Buttons and related control switches (for voltages upto
and including 1000 V AC or 1200 V DC)
IS : 8623 Factory built assemblies of switchgear and control gear for
Voltage upto & including 1000V AC & 1200 V DC
IS : 13947 (Part -1)1973 General requirements for switchgears and controlgears for
voltage
IS : 13947 Degree of protection provided by enclosures for low voltage
switchgecr and controlgear.
IS : 5578 Guide for making of insulated conductors
IS : 13353 Guide for uniform system of marking and identification of
conductors and apparatus terminals.
IS : 10118 Code of practice for selection, installation and maintenance of
switchgear and control gear .
IS : 4064 Airbreak Switch, Airbreak disconnectors, Airbreak Switch
Disconnectors and fuse combinations unit, for voltage for
exceeding 1000V AC or 1200 V DC.
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Services
Usha Group Technical Service is a company which provides highquality services for many Polish
and international companies from the Power sector. We cooperate with large and stable firms. We
conducted many high budget technical investments, so we can offer our potential customers a
wide range of services. For us, the most important thing is to offer services which are on the
highest level. This rule applies both to clients we work for and our workers who are sent to work in
India and abroad.
Usha Group's experts
01
Upto 220kV Substation offer a 360degree
Turnkey Project v i e w o f t h e f l o w
management system,
04
from consulting during Electrical Substation
Annual Maintenance design to ensuring
02
Project upto 220kV
Contract for Cement s a f e a n d e ff i c i e n t
and steel Industries o p e r a t i o n o f
equipment over time.
O u r f o c u s o n t h e
05
Power Distribution Transformer
03
Power Transformer system starts with a
upto 50 MVA, 132kV
upto 100MVA, 220kV c o m m i t m e n t t o
building the industry’s
best engineering and
06
t e c h n o l o g y
organization. Energy Audit
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Consultancy
Along the way we have gathered
technocrats, expertise, refined our We designed customized servicing
processes and developed new arrangement for each customer. Our
engineering and techniques with the service packages range from flexible,
dual purpose of making the world more reactive arrangements to full scope
power efficient and boosting the bottom availability. Our highly skilled engineers
line of our client. supported by design engineers’ work on
site every day, weather permitting to
We e m p l o y d i v e r s e g r o u p o f ensure maximum of time and business
experienced and dedicated people case certainly.
across all skills, sectors, in the entire
supply chain, from planners to designer, We are also taking outside Technocrat /
from engineers to managers. Consultant support for our big project.
Merely meeting expectation is never our

goal; we aim to exceed our client’s
expectation every time.
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Engineering & Projects

Engineering, Turnkey Project Management. Operation &
Maintenance, Industrial Supplies, Technical Manpower Supply,
Industrial Support Services.
Engineering Services: Our company is dedicated to EEP: Engineered Equipment Package - Complete
provide to its prestigious clients with the best possible engineering and design from concept to detail; or
high class engineering design and pre-engineering detailed design based upon customer's conceptual
services at the least possible cost for their projects design and specifications. Procurement of all
using the skills of our highly professional and skilled equipment and construction materials. Project
designers, ensuring and maintaining the quality and Management, testing and commissioning can be
minimal future maintenance cost of the projects. included or provided under separate contract.
EPC Engineer, Procure, Construct (Turnkey) - Usha has successfully executed over 56% Projects on
Complete engineering and design from conceptual to Turnkey Basis in India & Abroad, offers one-Stop-
detail; or detailed design based upon customer's Solution for all types of Electrical Installation and
conceptual design and specifications. Procurement of Design, Engineering and Installation Services.
all equipment and construction materials. Project
management including installation services, site
management, receiving, testing, and commissioning.
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Electrical Power
Infrastructure
From initial design to final commissioning and testing of Power systems, we offer the complete Electrical Distribution
package. Our engineers have extensive experience in the design and construction of distribution systems from 433 V
up to 220 kV. This together with the knowledge of the industry ensures a perfect solution to meet any challenge. We
provide total electrical distribution service,
Design Generators
Plant procurement Cable installation, termination & jointing
Installation Protection & Control Panels
Transformers Testing & Commissioning
Substation Maintenance
Switchgear Project management
From design cabling installations, transformer and switchgear replacements through to complete substation design
and build contracts, Usha can provide the services you require either individually or as a total turnkey solution. With
each project supervised by a dedicated engineer, knowing the abilities of his team and experience in the area of work,
quality will be at an optimum.
Projects on Turnkey Basis that generally covers the following Scope of Work:
Sub-station - Upto 220kV.

Installation of Low Voltage Distribution system panels, Cables, etc.
Installation of High and Low Voltage Bus Ducts
HV Cables, Overhead / Transmission Line, etc.
Installation of Indoor & Outdoor Industrial lighting
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Our Scope of Services

Under Projects
Detailed Survey / Design Engineering (EI)

Election & Commissioning, Testing
Training of Industrial People
Turnkey 220/33KV Substation
Service in Plant operation

Consultancy Manufacturing
Supply / Procurement
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We Believe in Service, Quality,

Reliability, Efficiency, Safety,
Commitments, Continuous
Improvements & Team work
We Believe in Service, Quality, Reliability, Efficiency, Safety, Commitments, Continuous Improvements & Team Work.
Provide the best possible service as per Client's entire satisfaction and standards by utilizing the company's internal as
well as external resources in terms of material, expertise, and quality workmanship. Identification of Client's requirements
and proposes Best possible solution. The company has been structured according to services, products and solutions,
with separate Business Managers to the Chemical, Petro-chemical, Oil Refineries, Cement, Power Plants and Steel
Manufacturers etc.
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Project Support &

Execution Services
Turnkey project Management
As on Independent contractor we are offering complete Turn key solution services following fields :
Turnkey Short Form Projects Execution (Electrical& Instrumentation)
Turnkey Long Form Projects Execution (Electrical& Instrumentation)
Our project execution program has the following steps:
Post Award Project Management Activities

After Award Project Management Activities
We provide a safe working environment to our clients and accident free working place to our workers.
We are conducting our operations in a way that protects people, property, workers, communities and
the environment. Our goal is to prevent the accident which is the root cause of injuries and
occupational illnesses & save the loss of man hours.
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Projects Division
Gallery
220 & 400KV Substation Capacitor Bank
100 MVA Transformer VCB
132KV Switchyard SVC
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No
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No
Usha Power
Shunt Capacitor
‘ an exciting
a successful past
future
‘
www.ushapower.com
Global Presence
USHA ELECTRIC POWER PVT. LTD.

HO: A-215/09, G Flr, St No 1, “Chawla Complex” Vikas Marg. Shakarpur, New Delhi - 110092, India
Tel: 91-11-2245 3829 / 4305 3829 | Mobile: 93119 86643
Email: delhi@ushacapacitors.com
Web: www.ushacapacitors.com
Branch: Delhi | Raipur | Patna | Ludhiana | Jaipur | Nepal | Bangladesh | Dubai

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Profile Capacitors Usha ELECTRIC SINCE 1978

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UE

Introducing the Company Profile of a Leader

UEPL is a leading manufacturer of LV/HV Power

USHA has designed, engineered, manufactured

To be the Doyen in Quality and Services for our Valued

To create Value for all our Stakeholders.

At Usha Electric we strongly believe in “team-

We pull together the right people, processes and

We have earned a reputation for collaborating with

Low Voltage Capacitor

Medium Voltage Capacitors

High Voltage Capacitors

LV/MV Series Reactors Copper wound/

Micro Processer Based APFC Relays

Water Cooled Capacitors

A Few Words Behind High Quality

Cause of Low Power Factor

Real Power (Measured in Kilowatts, kW)

Why Improve Your Power Factor?

Electrical system's capacity will increase.

Reduction in kVA demands resulting in saving in power bill.

Enables connection of additional loads within the existing sanctioned load.

Reduction of voltage drop, thereby improving performance of electrical equipment/machinery.

No attention required for Operating & Maintenance.

Payback period normally within 6 months.

Improvement can be made from the smallest to the largest equipment.

According to the application, there are different types of filters:

Note for Harmonic Loads ,525 V Capacitors with Series

Capacitance tolerance ±5%

Out put kVAr 5 to 25 kVAr

Rated Current 6.17 Amp to 32.5 Amp

Operating Voltage 415 VAC

Rated Voltage 440 VAC (Other Voltages as request)

Temperature Range-Ambient temp category -25/D

Dielectric Losses <0.2 W/kVAr

Total Losses <0.50W/kVAr (inclusive discharge resitors)

Maximium over current 1.5 X IN

Peak Inrush Current 250 X In

Tolerance on Capacitance -5/+10%

Discharge resistance As per IS 13585/1994/CPU

Casing Box Type CRCA ENCLOSURE (Mild Steel)

Disconnection System All Phase - overpressure disconnector fuses

Dielectric 100 % oil filled Non PCB , Non toxic Oil

Voltage test between Terminals 2.15xUcn,AC,2 seconds

Voltage test between terminals to Case 3000VAC,2 seconds

Permissible relative Humidity Max 95%

Expected Life 12-15 years

Altitude 2000 m above sea level

Impregnation Hazy All Polypropylene film + Foil + Paper(3 Layer) Type

Note for Harmonic Loads ,525 V Capacitors with Series

Capacitance tolerance ±5%

Out put kVAr 5 to 25 kVAr

Rated Current 6.17 Amp to 32.5 Amp

Operating Voltage 415 VAC

Rated Voltage 440 VAC (Other Voltages as request)

Temperature Range-Ambient temp category -25/D

Dielectric Losses <0.2 W/kVAr

Total Losses <0.50W/kVAr (inclusive discharge resitors)

Maximium over current 1.5 X IN

Peak Inrush Current 250 X In

Tolerance on Capacitance -5/+10%

Discharge resistance As per IS 13585/1994/CPU

Casing Box Type CRCA ENCLOSURE (Mild Steel)

Disconnection System All Phase - overpressure disconnector fuses