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Ceylex Engineering

Innovation
Beyond Bounds
Page 2 Ceylex Engineering
Engin
g eering
ng
g (P
((Pvt)
vt) Ltd.
Lttd.
d

V I SI ON
To champion solutions towards Accessibility,
Productivity and Sustainability in Power,
Water and Infrastructure Sectors.

“We make the important things in life


efficiently better”

MI SSI ON
Help our clientele to improve performance by delivering
together innovative solutions for the Energy,
Water and Construction industry while setting
benchmarks in the way we work and making clients
feel at home with us wherever we go.
Ceylex Engineering (Pvt) Ltd. Page 3

Ceylex Engineering, formerly known as LTL Projects


is a Diversified Engineering Organisation engaged
in the engineering and construction of large
scale development projects in power, water and
infrastructure sectors.

The company offers complete Engineering, Procurement and Construction


(EPC) services from the designing to testing & commissioning of
infrastructure projects.

Ceylex Engineering has proven its capability in successfully executing diverse


and challenging projects on time to the complete satisfaction of it's clients
during the past two decades since it's inception in 1998.
Page 4 Ceylex Engineering (Pvt) Ltd.

CORE VALUES
  

FOSTERING INNOVATION AND INDIVIDUAL CLIENT VALUE


TEAM SPIRIT FREE-THINKING DIVERSITY CREATION

’ Close-knit work ’ Innovation is prized ’ Individuals are ’ We strive to create the


groups is the key to in our ever changing valued for their highest value to our
our success industrial landscape diversity clients
’ The whole is larger ’ We encourage ’ All diverse facets ’ And most importantly,
than the sum! employees to ‘Think are assets in our retain our valued clients
out of the Box’ company
’ We strive to uphold ’ Long term client
and maintain this ’ And create vistas relationship and
team-spirit of competitive trust are paramount
advantage for the

Ceylex Engineering (Pvt) Ltd. Page 5

INTEGRITY ATTRACT OWNERSHIP


TALENT CULTURE

’ Honesty and ethics in ’ Employees who ‘always- can’ ’ An ever-present work


   attitude of one’s own
’ We attract, develop and
company
’ In Business or retain individuals with
comradeship positive and growth oriented ’ Work like the owners
mind-sets
’ And create trust in ’ Be accountable
all our endeavors ’ And who can work efficiently for work
in collaborative environments
towards the larger goal of the
organization
Page 6 Ceylex Engineering (Pvt) Ltd.

1.0 Fossil power plants continue to contribute significantly to needs-oriented


RELIABLE, COST
EFFECTIVE AND CLEAN power supply globally. Urbanization, scarce resources, and climate
change need solutions for more efficient fossil power plants.
FOSSIL POWER PLANTS
Ceylex Engineering has a proven expertise in Engineering, Procurement &
Commissioning of fossil power plants, coupled with deep process
know-how, design expertise, qualified project management, experienced
REFERENCES commissioning engineers and utilization of best-in-class products.
y 100MW Thermal Power Plant – Shiddhirganj,
Bangladesh We use the latest technologies integrating them optimally to make our
y 100MW Thermal Power Plant – Meghnaghat, EPC solutions for fossil power plants both affordable for the power
Bangladesh
consumers and at the same time profitable for the owners.
y 24MW Uthuru Janani Diesel Power Plant –
Chunnakam, Jaffna, Sri Lanka
y 2.4MW Thermal Power Plant – Masirah, Oman As an EPC solution provider we offer solutions at the highest Quality
y Raj-Lanka 52.2MW HFO Fired Power Plant – Level, adhering to internationally accepted Health, Safety, and
Rajshahi (Natore), Bangladesh
Environment standards at competitive prices.
y 52.2MW Dual Fuel (HFO/Gas) Fired Power
Plant – Comilla (Jangalia), Bangladesh
y Yugadhanavi 300MW Combined Cycle Power Each power plant is tailored to the specific needs of the customer.
Plant – Kerawalapitiya, Sri Lanka Ceylex Engineering is your trusted partner for power plant solutions.
y Heladhanavi 100MW Thermal Power Plant –
With our expertise, we provide lasting value for your specific
Puttlam, Sri Lanka
business needs.

Heladhanavi 100MW
Thermal Power Plant - Puttlam, Sri Lanka
Ceylex Engineering (Pvt) Ltd. Page 7

Yugadhanavi 300MW Combined


Cycle Power Plant – Kerawalapitiya, Sri Lanka
Page 8 Ceylex Engineering (Pvt) Ltd.

2.0
VERSATILE, RELIABLE, The competitive energy market requires powerful technologies and
STATE OF THE ART smart approaches for effective integration of power from generation
SUBSTATION SOLUTIONS plants, and efficient transmission and distribution to residential,
commercial and industrial consumers. High voltage substations are the
REFERENCES
key node points that ensure a reliable transmission of power across a
y SPSSP – Part 2 - NEPTDP – Lot A, Sri Lanka grid network.
(3 New 132kV/33kV Grid Substations at
Vavunathivu, Monaragala, Polonnaruwa)
y CEAIP – Part 7 - Lot A, Sri Lanka (New Ceylex Engineering with comprehensive domain knowledge ensures that
132kV/33kV Grid Substation at Valachchenai) substations are designed, erected and commissioned incorporating the
y CEAIP – Part 6, Sri Lanka (New 132kV/33kV
Grid Substation at Mahiyanganaya &
most modern technologies from leading manufacturers in the world.
Augmentation of 5 Existing 132kV/33kV Grid
Substations)
Our experienced workforce comprising of professionals from the fields
y AGSAREP – Phase I - Lot A, Sri Lanka
(Augmentation of 3 Existing 132kV/33kV Grid of electrical engineering, mechanical engineering, civil engineering,
Substations) substation automation systems and substation communication
y Vavuniya-Kilinochchi Transmission Line systems backed by the latest testing equipment in the industry enables
Project – Lot A, Sri Lanka (New 132kV/33kV
Grid Substation at Kilinochchi) tailor-made substation solutions with versatile project execution and
y Generation Substation at Raj-Lanka Power completion.
Plant, Rajshahi (Natore), Bangladesh
y Generation Substation at Comilla Power Plant,
Our expertise in this domain has made us the largest EPC contractor in
Comilla (Jangalia), Bangladesh
y Generation Substation at Emergency Power Sri Lanka and we have completed complex projects on time delivering
Plant, Ruwi, Oman value for money to our clients. Our increasing presence globally,
y Generation Substation at Emergency Power enables us to provide you the best possible service at all times in any
Plant, SES, Dodama, Nigeria
part of the world.

132/33kV Vavunathivu Grid Substation, Sri Lanka


Ceylex Engineering (Pvt) Ltd. Page 9

132/33kV Mahiyanganaya Grid Substation, Sri Lanka

132/33kV Vavunathivu Grid Substation, Sri Lanka


Page 10 Ceylex Engineering (Pvt) Ltd.

3.0
EFFICIENT, RELIABLE Power Transmission networks are the backbone of any power grid.
POWER TRANSMISSION Ceylex Engineering continues to shape the grid of the future, delivering
AND DISTRIBUTION power and boosting productivity for a better world.
SOLUTIONS
Ceylex Engineering provides its customers the most comprehensive
REFERENCES
transmission and distribution solutions and helps to address the
y Clean Energy and Access Improvement challenge of balancing rising demand for power accessibility, reliability
Project – Part 7: Transmission System
Strengthening in the Eastern Province - Lot B,
and efficiency. Our turnkey solutions includes high voltage transmission
Sri Lanka (132kV, 98.32km Double Circuit) networks as well as medium voltage and low voltage rural distribution
y Clean Energy and Access Improvement networks.
Project, Part 2: Transmission System
Strengthening Transmission Line Projects,
Sri Lanka (132kV, 95.5km Double Circuit) Ceylex Engineering works closely with utility-owned, investor-owned,
y Vavuniya-Kilinochchi Transmission Line
Project – Lot B, Sri Lanka (132kV, 73km
and independent power producers to identify, design, and implement
Double Circuit with OPGW) transmission and distribution projects of various magnitudes and
y 220kV Upper Kothmale Hydro Power Project – complexities.
Lot 5, Sri Lanka (220kV, 15km Double Circuit
with OPGW)
y Grid Extension in West Nile Region, Uganda Our expertise available allows us to mobilize resources on a global
(33kV, 396km) scale. Having overcome the most difficult of terrains in undertaking
y Kenya Energy Sector Recovery Project – Lot 2.
Kenya (33kV, 82km)
projects in different site conditions, with competencies gained over many
y Construction of 33kV Medium Voltage Lines years of operation, and a solid resource base, Ceylex Engineering is in a
and Associated Low Voltage Networks Lot 2, position to act as both a local as well as a cross-border partner for your
Uganda (33kV, 270km)
transmission and distribution solution needs.

220kV Upper Kothmale


Hydro Power Project – Lot 5, Sri Lanka
Ceylex Engineering (Pvt) Ltd. Page 11

CEAIP Part 2 – 132kV Galle - CEAIP Part 7 – 132kV Habarana -


Mathara Transmission Line, Sri Lanka Valachchenai Transmission Line,
Sri Lanka

Grid Extension in CEAIP Part 2 – 132kV Puttlam -


West Nile Region, Uganda Maho Transmission Line, Sri Lanka
Page 12 Ceylex Engineering (Pvt) Ltd.

220kV Upper Kothmale


Hydro Power Project – Lot 5, Sri Lanka
Ceylex Engineering (Pvt) Ltd. Page 13

4.0
HIGH VOLTAGE We bring power to the point – wherever and whenever it is needed.
CABLE SYSTEM We lay the foundation for sustainable infrastructure, cities, buildings,
SOLUTIONS and industrial plants.

REFERENCES Expansion of grid networks and distribution networks in urban areas


y Colombo City Electricity Distribution require laying of underground HV and MV cables. These projects are
Development Project – Package B, 132kV extremely complex and sensitive as disruption to the existing utility
Underground Cable System Project, Sri Lanka
services and the day to day activities of the general public must be kept
y Greater Colombo Grid Substation Project –
Lot B, 132kV Underground Cable System to the absolute minimum.
Project, Sri Lanka

Ceylex Engineering has pioneered underground cable system


installations, voltage levels ranging from 11kV up to 220kV. Our in
house pneumatic cable winches, cable pushers, cable rollers, HDPE pipe
jointing equipment together with stringent safety procedures adopted
ensures that the work undertaken by us is completed on schedule with
minimum hindrance to the public.

We deploy cables and jointing accessories from renowned manufacturers


and the cable jointing work is done in specially prepared dust free air
conditioned cabins ensuring the quality and reliability of the cable
systems.
132kV Underground Cable Laying,
Colombo, Sri Lanka

132kV Underground Cable Laying,


Colombo, Sri Lanka
Page 14 Ceylex Engineering (Pvt) Ltd.

5.0
We promote clean energy generation and thus strongly believe that the
future lies on renewable energy.

SUSTAINABLE 5.1 Wind Power


POWER SOLUTIONS The power of wind is limitless. With modern technology we can use wind
energy efficiently and economically for power generation. Wind energy
is a central element of the renewable energy mix. Turbines achieve high
yields on a relatively small space, emission free and at a low price.
We ensure that at the completion of each project, high-quality wind
turbines are optimally located, supplying clean energy to the grid.

REFERENCES Ceylex Engineering offers wind power solutions designed to increase


y 9.8MW Pawandhanavi Wind Power Plant, the value of wind energy. We offer the necessary scalability and
Norochcholai, Sri Lanka flexibility required by small wind farms to large plant fleets. Our project
y 4.8MW Naladhanavi Wind Power Plant,
management team integrates different interests in such a way that all
Norochcholai, Sri Lanka
stakeholders will profit from wind energy.

9.8MW Pawandhanavi Wind Power Plant,


Norochcholai, Sri Lanka
Ceylex Engineering (Pvt) Ltd. Page 15

5.2 Small Hydro Power Plants


In order to extract the full potential of small hydro power plants and
REFERENCES to utilize them efficiently, it requires a high degree of technological
coordination in the whole value chain from water to wire.
y 4MW Small Hydro Power Plant, Assupiniella,
Sri Lanka
y 2.2MW Small Hydro Power Plant, Beluhuloya, Ceylex Engineering is renowned for its technical expertise in this
Sri Lanka
field and has long term experience in providing turnkey solutions
y 1.3MW Small Hydro Power Plant, Lemasthota,
Sri Lanka from ground-up in Sri Lanka which is a country with rich waterways.
y 1MW Upper Lemasthota Small Hydro Power Ceylex Engineering offers extensive post completion support, ensuring
Plant, Sri Lanka the availability of reliable maintenance and other services, thereby
y 2MW Nyambunde Small Hydro Electric Power
maintaining the highest degree of operational safety and efficiency
Project, River Kuja, Kisi County, Kenya
during operations.

Hydro Turbines at the 4MW Nividhu


Asupiniella Power Plant

2.2MW SmallHydro Power Plant,


Beluhuloya, Sri Lanka
Page 16 Ceylex Engineering (Pvt) Ltd.

5.3 Solar Power Systems


Backed by decades of experience as an EPC contractor of large-scale
power plants and our reputation as a reliable partner in the energy sector,
We look forward to develop comprehensive solutions to the challenges in
the growing market of solar power systems.

Ceylex Engineering provides solutions and services as a turnkey


contractor for generation, transmission and distribution of solar
power for grid-connected and micro grid applications. Our Solar
Power solutions include modern monitoring and control systems, grid
connection, stabilization and integration systems, as well as complete
electrical balance of plant solutions.

Ceylex Engineering also offers after sales support and maintenance


services for our solar power solutions helping to ensure installations
deliver optimal performance.

Solar PV Panels
Inverter

Meter
Fuse board

Electricity Grids
Ceylex Engineering (Pvt) Ltd. Page 17

6.0
Useable water sources in the world are rapidly dwindling and water is
increasingly becoming a scarce resource much like the depleting
non-renewable energy sources. This has intensified the world’s needs
WATER SYSTEMS for water systems solutions. Ceylex Engineering offers water systems
SOLUTIONS solutions with the intention of aiding the sustainable development
objectives of clients.

6.1 Sea Water/Brackish Water Desalination


and Water Treatment Plants
Ceylex Engineering designs and builds conventional water treatment
plants and Reverse Osmosis based desalination plants, on turnkey basis.
We deliver complete system solutions encompassing electrical and
mechanical systems including control & instrumentation.

Ceylex Engineering provides energy efficient water treatment plant


solutions minimizing the considerable energy usage during the operation.
The Reverse Osmosis based desalination plant with a capacity of 1,600
m3/day built by Ceylex Engineering in Kerawalapitiya, Sri Lanka is the
Water Treatment Plant at 300MW Combined
Cycle Power Plant, Kerawalapitiya, Sri Lanka first and the largest desalination plant implemented by a local company.

6.2 Water Pumping Stations


Ceylex Engineering provides solutions for water pumping stations
REFERENCES and transfer schemes and is the ideal partner for mid-sized pumping
stations to large water transmission systems. With the specific focus on
y Sea Water Intake Plant at 300MW Combined
Cycle Power Plant, Kerawalapitiya, Sri Lanka improving operational and energy efficiency, Ceylex Engineering builds
y Piping Systems of Assupiniella, Beluhuloya, complete pump stations including electrical and mechanical subsystems,
Lemasthota Small Hydro Power Stations,
along with civil structures. Ceylex Engineering has the expertise and
Sri Lanka
experience of building the first sea water pump station in Sri Lanka.

Sea Water Intake Plant at Kerawalapitiya, Sri Lanka


Page 18 Ceylex Engineering (Pvt) Ltd.

6.3 Water Retaining Structures


Ceylex Engineering possesses experience in constructing water retaining
structures with the advantage of being the first company in Sri Lanka to
build a sea water retaining structure, with a capacity of 2,700m3. These
water retaining structures include necessary protective measures against
sea water corrosion.

Sea Water Intake Station at Kerawalapitiya, Sri Lanka Sea Water Cooling Tower Basin at Kerawalapitiya, Sri Lanka

6.4 Electrification and Automation of


Irrigation Systems
Overall installation includes electrical power distribution systems,
automated control systems, protection and public warning systems.
These features are tailor made to cater to the specific requirements of
each project, with due care taken to keep the systems working under
rough weather conditions to safeguard the reservoir and the dam.

Daduru Oya Irrigation Project – Electrification


and Radial Gate Automation, Sri Lanka

6.5 Supervisory Control and Data Acquisition


(SCADA)/Distributed Control System (DCS)
for Plants
Ceylex Engineering provides automated control to electrical and
mechanical systems of all types of plants. Modern design architecture is
used to cater to unique requirements of different plants.

The solutions include fixing of measuring instruments/actuators, field


cabling, design of control room, fixing of panels and building graphical
control interfaces. We use dual hardware modular redundancy schemes,
fail safe control protocols and algorithms to ensure precise operation.
Ceylex Engineering (Pvt) Ltd. Page 19

7.0
With the growing demand for high rise buildings in the metropolitan and
suburban areas, Ceylex Engineering delivers solutions towards meeting
the demand for quality building services. We offer our expertise for the
BUILDING design, supply, installation, testing and commissioning of complete
installations including all major systems built into a modern building.
SERVICES
7.1 Medium and Low Voltage
Electrical Installations
Medium and Low voltage installations are executed adhering to
internationally recognized standards. Medium voltage installation
typically includes supply and installation of MV/LV transformers,
underground cables and all related switchgear. Low voltage installations
cover distribution boards, cable management systems, power cables
and all outlet equipment. All switchgear and cables used are accurately
sized, well installed and connected to ensure maximum protection during
power distribution.

E-Tap and Amtech Pro from the recognised pool of software are used to
design, calculate, simulate and optimize the MV and LV installations.
This enables creation of cost effective designs while ensuring proper
coordination of protection devices to meet highest safety standards
during its operation.

7.2 Mechanical Ventilation and Air Conditioning


Ceylex Engineering delivers solutions focused towards Mechanical
Ventilation and Air Conditioning (MVAC) Systems. Varying from Variable
Refrigerant Volume (VRV) to Central Chiller Systems, we offer complete
MVAC solutions, with the emphasis towards optimizing power consumption
through occupancy detection and other modern technologies, while
integrating with the Building Management System.
Page 20 Ceylex Engineering (Pvt) Ltd.

7.3 Fire Detection and Protection


State of the art fire detection and protection systems are offered to
safeguard both occupants and property within modern buildings.
Branded sensors, equipment and cables are used with accurately
programmed detection systems ensuring precise warnings.

Maximum protection from fire is ensured by the installation of carefully


selected pumps, distribution systems and well-designed terminals
with the added support from a fireman intercom system. The extent
REFERENCES
of protection has now been advanced with Inert gas fire suppression
y Defence Head Quarters Complex Project at systems used for control buildings where conventional water sprinkler
Akuregoda, Sri Lanka
systems can be particularly dangerous due to electrical equipment.

Fire Detection & Protection Systems at 300MW Combined Cycle Power Plant, Kerawalapitiya, Sri Lanka

7.4 Extra Low Voltage Systems (ELV) and


Building Management System (BMS)
Ceylex Engineering provides Extra Low Voltage systems including CCTV,
PABX, Data Networks, MATV/IPTV/SMATV, Parking Management, Access
Control and Public Address Systems. The systems are optimized through
Structured Cable Systems and Integration with Building Management
System (BMS).

Optimum quality is guaranteed throughout the installation process with


the backing of experienced and qualified engineering staff, with precise
coordination between other services and contractors, while ensuring
the highest standards quality workmanship and after sales services to
deliver comprehensive, cost-effective and unique solutions to its clients.
Ceylex Engineering (Pvt) Ltd. Page 21

8.0
Ceylex Engineering, with its vast pool of accumulated knowledge,
technical expertise and experienced personnel is an ideal fit for all your
requirements in Consultation, Design, Testing and Commissioning of
TECHNICAL electrical & mechanical systems, equipment and other installations.
CONSULTATION,
DESIGN, Equipped with our state-of-the-art test units, we are capable of carrying
TESTING AND out Consultation, Design, Testing and Commissioning services of:
COMMISSIONING z Protective Relays and Devices
SERVICES
z Automation and Instrumentation Systems
z Generation, Transmission and Distribution related equipment and
installations
z Utility Communication Systems and Equipment
z Wiring Installations
z Heating, Ventilation, Air Conditioning (HVAC) Systems
z Building Management Systems (BMS)
z Fire Detection and Protection Systems
z Hydro and Wind Power Installations
z Irrigation & Water System Automations
z Street Lighting and Temple Electrification Projects
z All
ll systems in Electrical,
Electricall, Mechanical,
Mec
Mecha
hani
nica
call, Automation
A and
Communication fields

Our in-house subject area specialists are capable of assisting you


ou with
the technical know-how from the beginning of Design to Installatio
Installation
on
and Commissioning and guide you all the way towards successful
implementation of any solution in the above technical areas.

CONSULTATION

LTL
DESIGNS PROJECTS OTHER
INSTALLATIONS

TESTING AND COMMISSIONING EQUIPMENT


OF ELECTRICAL &
MECHANICAL SYSTEMS
Page 22 Ceylex Engineering (Pvt) Ltd.

9.0
Development of infrastructure and facilities that help to improve daily
life and mobility of people has become a necessity in this ever evolving
world. Providing the infrastructure that many take for granted every day
BUILDING such as roads, bridges, major transportation hubs and systems, water
CONSTRUCTION, purification plants, as well as many other complex plants and community
INFRASTRUCTURAL buildings has become an essential part of the lives of people.
AND DESIGN-BUILD
SOLUTIONS A construction project embraces a distinct array of participants and
stakeholders from the inception to its completion. Ceylex Engineering
facilitates and coordinates the interactions between the different parties
to enable the smooth progression of a project right up to its successful
conclusion. This experience has helped us respond in the most effective,
positive and mutually beneficial manner towards all our stakeholders.

Ceylex Engineering has hands on experience in design build solutions for


power house buildings, control buildings and related road networks of
the Power Plant and Grid Substation projects undertaken by us. Ceylex
Engineering executes all the civil construction work from land filling to
landscaping, of our projects.

Ceylex Engineering is driven by a growing technology and resource base,


backed by a dynamic team with an untiring spirit. We strive to maximize
the constructability of each of our design solutions, thereby minimizing
the requirement of resources and time.

Our firm belief in all round performance – above and beyond economic
and financial results, has made us committed to operate in an
environmentally and socially responsible manner at all times as our
projects have the interests of the public at large.
Ceylex Engineering (Pvt) Ltd. Page 23

10.0
At Ceylex Engineering, quality means doing the job right the first time.
We have always delivered quality work, and we are continually striving to
improve our performance through the latest quality initiatives.
QUALITY, SAFETY
AND ENVIRONMENTAL Towards meeting its Health, Safety, Environment and Quality policies,
SUSTAINABILITY Ceylex Engineering uses the vehicle of Integrated Quality Management
System, which is certified by ISO 9001:2008, OHSAS 18001:2007 and ISO
14001:2004 standards, awarded by internationally applauded certifying
agency, the SGS of United Kingdom.
IS
SW S
N
C ER

Ceylex Engineering has also been certified by the Construction Industry


IO

TI
F I C AT

Development Authority (CIDA), Sri Lanka for its technical excellence in


carrying out construction activities of the projects undertaken by us.

Ceylex Engineering implements universally accepted safety programmes.


All our projects were completed with extremely low lost-time accidents.
Our philosophy is simple - 'every accident, and therefore every injury,
is preventable'.

IS
SW S
Ceylex Engineering is committed to environmental excellence. Our goal
N
C ER

IO

TI
F I C AT is to always protect the environment during a project, and to build in
systems that will keep protecting it long after the project is completed.

We ensure that every project we undertake meets or exceeds


international regulations for air and water quality standards.
We, at all times strive to reduce carbon footprint and mitigate any
potential impact on nature.
Page 24 Ceylex Engineering
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g (P
((Pvt)
vt) Lt
Ltd.
d

OUR EXPERIENCE

Bangladesh
Oman
Nigeria Ethiopia
Uganda Sri Lanka
Kenya
Maldives
Tanzania

Ceylex Engineering (Pvt) Ltd.


Parkland, Level 17,
No. 33, Park Street,
Colombo 02, Sri Lanka.
Tel: +94 (0)11 7513195/6
Fax: +94 (0)11 7989800
Email: info@ceylex.com
Scan to view our website www.ceylex.com

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