POWER MECH PROJECTS LTD

Power Mech Projects Ltd., is a leading Power Sector Company offering specialised and skilled services for

Power Plant Erection Services ( ETC ) for

Steam Generators ( Boiler ) Turbine Generators ( TG ) Piping Balance of Plants ( BOP ) Fabrication and Erection of Structures Renewable Energy - Hydro, Wind and Solar Nuclear Energy Gas Turbines Captive Power Plants Other Projects like Irrigation, Steel, Cement and Petro-Chemical Projects.

Operation and Maintenance of Power Plants ( O & M )

Overhauling & Maintenance Revival & Life Extension Renovation & Modernisation Annual Maintenance Contracts

The Company is associated with all Power Majors in India and Overseas for Public and Private Sector Power Utilities apart from Multi National Companies. Power Mech is now engaged in several Power Projects, ranging from 135 MW to 800 MW, besides many projects in lower segment also. Thus, Power Mech is proud to be a vital part of Indias Power Generation capacity augmentation.

Comprehensive Competence in Power Sector

Power Mech Projects Ltd., is a name to reckon with in the power sector, with comprehensive range of service products, unique expertise to handle larger projects, competent human resources, innovative project execution methodology and modern equipment. The Company enjoys the trust of all leading power utilities in the Country with timely completion of projects and setting new benchmarks in its services. Its expertise encompasses :

ETC - Boiler Island

ETC - Turbine Island

Boiler Auxiliaries

Turbine Generator - Auxiliaries

Electrostatic Precipitators

Balance of Plant - Fuel Oil Systems

Balance of Plant - Coal Handling System

Structural - Fabrication & Erection

Overhauling & Maintenance

Overseas Projects

Revival, Renovation & Modernisation

Other Projects

Dynamic Management Team

Credible Performance

Rs. in Lakhs

Financial Years

S Kishore Babu, Chairman & Managing Director

Corporate Values

Company Objectives

Striving for Excellence

The Strength of Power Mech lies in its committed employees. We are proud to have one of the most devoted and highly skilled group of engineers, technicians and work force. We are fully geared to convert the demand and challenges ahead of us into opportunities with the support of this team, in the most dynamic Indian Power Sector. Our goal is to expand our Business Domain and become one of the most reputed and innovative company in Power Sector and allied Industries. Dynamic approach, Customized Service and Business Diversification are the key factors. S Kishore Babu
Chairman & Managing Director

We recognize that our primary asset is our work force. To be successful, Power Mech must be a rewarding place to work. We provide opportunity and encouragement to help our employees to reach their potential. We work with our clients as a team. Mutual respect provides us the foundation for our success.

To anticipate, understand and achieve Customers needs and contract deliverables.

Power Mech has also invested in tools and plants with its entrepreneurial thinking to move ahead of competitors in the field. Effective Governance plays a prominent role at Power Mech to enable us compete, sustain our success and build long term value for our stakeholders.

To constantly track and adopt technology trends relevant to the business. Adopting Strand Jack Methods for heavy lifts, Gantry Crane for pre assembly activity, Tower Crane for Boiler erection and Multi Electric Winch technology for lifting assembled pressure parts.

Power Mech remains committed to its founding values - high standards of service, hard work, quality & integrity and consistently provide personal attention to all clients. Because of this reputation, the company has the privilege of executing several higher profile and unique projects.

To provide latest tools and relevant training to our employees and associates to enable them contribute to our quality drive. We target to provide one training program per employee per year.

We have the highest ethical standards in the Industry. Power Mechs business is based on trust.

Continuously improve service and process quality through stringent measurements and efficient process management.

We are proactive in finding solutions for our clients that best achieve their targets. Lasting relationships are the lifeline of our business. We do ensure our customer to believe that we

To achieve zero defect in radiography in our projects. Strive for Zero tolerance in Health, Safety and Environment ( HSE ).
5

S Lakshmi
Director

Director ( Projects )

G Srinivasulu

Director ( Operations )

M Rajendran

A R N Rao
Director ( Technical )

Rakesh Sony
Director

are as committed as they are.

Quality / Awards / Technology

Quality Management System ( QMS )

Power Mechs Quality Management System across all construction sites and offices is ISO 9001 - 2008 Certified.

Awards and Accolades

1 & 2 Best Partner Award from BHEL PSNR

Technology - Implementation of ERP

To enable better project management and execution, Power Mech always adopts latest technology to achieve seamless exchange of information, better project coordination, costs reduction, data consistency, knowledge sharing and integrated /centralised planning and budgeting. Some of the IT tools in use include :

Quality Policy
Power Mech Projects Limited is committed to achieve total customer satisfaction and continually improve the effectiveness of the Quality Management System by meeting specified requirements and schedules. We earnestly strive for excellence and providing customer with Products and Services to a level of quality that consistently conforms to contractual obligations, fitness for use, statutory and regulatory requirements. We are committed to implement ISO 9001 - 2008 Quality Management System S. Kishore Babu, Chairman & Managing Director

- Twice in 2007 for Northern India Operations.

The QMS covers all operations in projects execution involving planning, procurement, material management, sub-contracting, execution of works, quality, human resources, etc. This is reviewed by periodic audits, conducted by certified accreditation agencies.

Best Quality Award from SEPCO III at 4 x 600 MW TPP Jharsuguda ,

MS Project and Primavera - Project Management Tally ERP 9 - Stores and Purchase Tally ERP 9 - Finance and Accounts

Best Project House Keeping Award from SEPCO III at 4 x 600 MW TG Island, Jharsuguda.

For Welding, Procedure Qualification Requirement ( PQR ) and Welding Procedure Specification ( WPS ) are prepared based on customer requirements and Indian Boiler Regulation ( IBR ).

Best Safety Award from MAHAGENCO at 2 x 500 MW TPP Bhusawal ,

Power Mech deploys only ASNT & ISNT qualified, level II Engineers for all NDT and welding works in all its construction sites.

Best Safety Award from VEDANTA ENERGY at 4 x 600 MW TPP Jharsuguda ,

Field Quality plan for specific area / project is devised and implemented depending up on the site / customer requirements.

Excellent Construction Manager - 2008 Award from SEPCO III at 4 x 600 MW TPP Jharsuguda ,
Proposed Corporate Office, Hyderabad

Power Mech - Prime Movers

Competent Team
Power Mech believes in employing the best available talent and setting them free as a part of dynamic projects team. Power Mechs team comprises of seasoned professionals with years of experience in their respective disciplines. They provide impetus to the projects in tune with the needs of the clients. Fresh talent is attracted at college level with good career path as a part of experienced project team. The Power Mech prime movers are often a unique blend of youth and experience.
Power Mech Construction Managers Directors Review Meeting at Head Office

Corporate Office Team at Annual Meet - 2010, Dubai

Power Mech Prime Movers - CMD, Directors, Construction Managers along with Key Personnel at Annual Meet - 2010, Dubai, UAE 8 9

Serving Blue-chip Clientele across the Nation . . .

as on 31.03.2010

Infrastructure

. . . and Overseas

Jammu & Kashmir

Lib Libya Libya

Ruwais Ruwais uwa s

Punjab Haryana

Chhattisgarh State Electricity Board

Hisar Jhajjar Delhi
Sikkim Rajasthan Uttar Pradesh

New Delhi

Kali Sindh Kota

Rosa
Bihar

Assam

Barh Farakka Bansagar Anpara Vindhyachal Mejia Jharkhand Sasan Durgapur Bokaro Birsinghpur Mundra Madhya Kolkata Chandrapura Chachai Gujarat Pradesh Raghunathpur Korba Sarni LANCO West Bengal Paguthan BALCO Tamnar Mauda Jharsuguda Bhusawal Paras Nagpur Aryan Coal Orissa Mumbai Maharashtra Trombay Chhattisgarh Paloncha Hyderabad Muddanur Vijayawada

CGPL
Coastal Gujarat Power Limited

Damodar Valley Corporation

Andhra Pradesh Karnataka

Erection Sites 800 MW 660 MW 600 MW 500 MW 330 MW 300 MW 250 MW 210 MW

Mangalore Mettur
Tamilnadu

Alstom Projects India Limited

Prasad & Company (Project Works) Limited

Rajasthan Rajya Vidyut Utpadan Nigam Limited

195 MW & Below Other Projects O & M Sites Overseas Sites Regional Office Administrative Office Corporate Office
Gujarat Paguthan Energy Corporation Pvt. Limited
Madhya Pradesh Power Generating Corporation Ltd.

Gujarat State Electricity Corporation Limited

Power
10 11

A Decade of Excellence - Milestones

Mundra

Erection, Testing & Commissioning ( ETC )

Paras

2009

Libya

2005
1 Unit - TG and Auxiliaries of 2 x 500 MW TPP at Vindhyachal for BHEL PSWR / NTPC 2 Units - Mill Bunker Bay Structural Steel Work of 2 x 500 MW TPP at Bellary for SNC ( BHEL PSSR ) / KPCL 1 Unit - Boiler and 2 Units - Critical Piping of 2 x 250 MW TPP at Korba East for BHEL PSER / CSEB 2 Units - Boiler, ESP & CW Piping of 2 x 250 MW TPP, Chandrapura for BHEL PSER / DVC 1 Unit - TG & Auxiliaries of 1 x 250 MW TPP at Paras for BHEL PSWR / MAHAGENCO 1 Unit - Boiler of 1 x 210 MW TPP at Chachai for BHEL PSSR / MPPGCL Frame VI, GT for 2 x 25 MW TPP at HPCL, Visakhapatnam for BHEL PSSR / HPCL
Chandrapura

3 Units - ESP and 5 Units - TG Auxiliaries of 5 x 800 MW UMPP at Mundra for DOOSAN / CGPL 3 Units - TG & Critical Piping of 5 x 660 MW TPP at Mundra for STEPC / ADANI POWER 1 Unit - Boiler, ESP and Critical Piping of 2 x 660 MW TPP at Jhajjar for SEPCO / CLP 2 Units - Boiler of 2 x 660 MW TPP at Barh for BHEL PSER / NTPC 2 Units - TG & Auxiliaries of 2 x 600 MW TPP at Anpara for LANCO Infratech / UPVUPL 1 Unit - Boiler, ESP and 2 Units - TG & Auxiliaries of 2 x 600 MW TPP at Kali Sindh for BGR / RRVUNL 1 Unit - Boiler, ESP, TG & Auxiliaries of 1 x 600 MW TPP at Mettur for BGR / TNSEB 2 Units - TG & Auxiliaries of 2 x 500 MW TPP at Bhusawal for BHEL PSWR / MAHAGENCO 1 Unit - Boiler, ESP, TG & Auxiliaries of 1 x 500 MW TPP at Farakka for BHEL PSNR / NTPC 1 Unit - Boiler, ESP, Critical Piping, CW System & Structural Steel of 1 x 500 MW TPP at Bokaro for BHEL PSER / DVC 1 Unit - TG & Auxiliaries of 1 x 500 MW TPP at Kothagudem for BHEL PSSR / APGENCO 1 Unit - Rotating Parts for 1 x 210 MW TPP at Rayalaseema for BHEL PSSR / APGENCO 2 Units - Gas Turbine of 2 x 157 MW CCPP at Libya for BHEL PSNR / GECOL 2 Units - Boiler, ESP & TG of 2 x 135 MW TPP at Gevra for Cethar Vessels / Aryan Coal

2004
1 Unit - TG Work of 2 x 500 MW TPP at Rihand for BHEL PSWR / NTPC 1 Unit - TG and Auxiliaries & BOP of 4 x 135 MW TPP at Balco Korba for SEPCO I / VEDANTA 4 Units - GTG & Refinery Piping of 4 x 30.5 MW TPP at IOCL Panipat for BHEL PSNR / IOCL 1 Unit - TG & Air Cooled Condenser of 1 x 27 MW TPP at Rewa for Jaypee 2 Units - TG and Auxiliaries of 2 x 25 MW TPP at Raigarh for BHEL PSWR / JSPL 1 Unit - TG and Auxiliaries, C & I, Electrical of 1 x 10 MW TPP at Manikgarh for BHEL PSWR / Manikgarh Cement Ltd
Chachai

Mangalore

2008

Mejia

3 Units - Boilers of 5 x 800 MW UMPP at Mundra for DOOSAN / CGPL 2 Units - TG Island of 4 x 600 MW TPP at Jharsuguda for SEPCO III / VEDANTA 2 Units - PH and Mill Bay Structure, ESP, TG and Auxiliaries & CPG of 2 x 600 MW TPP at Raghunathpur for RELIANCE INFRA / DVC 2 Units - Boiler, ESP, TG and Auxiliaries & PCPG of 2 x 507.5 MW TPP at Mangalore for LANCO /UPCL 1 Unit - Main Plant Structure & Bunker Structure and 2 Units - TG & Auxiliaries of 2 x 500 MW TPP at Andal, Durgapur, West Bengal for BHEL PSER / DVC 1 Unit - TG & CW System of 2 x 500 MW TPP at Mejia for BHEL PSER /DVC 2 Units - Boilers, TG & Auxiliaries of 4 x 300 MW TPP, Balco at Korba for SEPCO I / VEDANTA 2 Units - TG & Auxiliaries of 2 x 300 MW TPP at Rosa for RELIANCE INFRA / ROSA POWER LTD 1 Unit - TG & Auxiliaries of 1 x 250 MW TPP at Paras for BHEL PSWR / MAHAGENCO

2003
1 Unit - TG and Auxiliaries of 2 x 210 MW TPP at Mejia TPS for BHEL PSER / DVC 4 Units - WHRB & ESP and Piping 4 x 57 TPH WHRB at Raigarh for THERMAX / JSPL 1 Unit - TG and Air Cooled Condenser of 1 x 21.5 MW TPP at Bela for Jaypee Steel Shell Liner and Penstock for Hydro Works at Madikheda, Shivpuri Dist. for MPSEB
Korba East

2002
1 Unit - TG and Auxiliaries of 1 x 120 MW TPP at ANGUL for BHEL PSSR / NALCO 1 Unit - Boiler and Turbine for 1 x 63 TPH, 2 x 160 TPH, 1 x 20.85 & 1 x 55 MW TPP at Raigarh for BHEL PSWR / JSPL 1 Unit - TG of 1 x 35 MW TPP at Valuthur for BHEL PSSR / TNEB 1 Unit - CPP of 1 x 95 MW TPP at Valuthur for BHEL PSSR / TNEB 1 Unit - TG for 1 x 20.85 & 1 x 55 MW TPP at Raigarh for BHEL PSWR / JSPL

2007
2 Units - ESP, TG and Auxiliaries & Critical Piping of 2 x 600 MW TPP at Hisar for RELIANCE INFRA / HPGCL 1 Unit - Boiler, ESP & Main Plant and Mill Bay Structure of 2 x 500 MW TPP at Mejia for BHEL PSER / DVC 2 Units - Coal Handling Plant of 2 x 500 MW TPP at Mejia for ELECON / DVC. 2 Units - Boiler, ESP, CP & TG and Auxiliaries of 2 x 300 MW TPP at Korba for LANCO / LAPPL 1 Unit - TG and Auxiliaries of 1 x 250 MW TPP at Trombay for BHEL PSWR / TATA 1 Unit - Boiler & ESP of 1 x 195 MW TPP at Kota for BHEL PSNR / RRVUNL Raised Canal Siphon - Major Irrigation Work with Civil Piers and Steel Pipe Ducts across river Bansagar Feeder Channel (UP) at Bansagar and Sidhi Dist., Madhya Pradesh

Hisar

2001
2 Units - TG and Auxiliaries of 2 x 210 MW TPP at Neyveli for ANSALDO ( UB ) / NLC 1 Unit - TG and Auxiliaries of 1 x 55 MW TPP at Raigarh for BHEL PSWR /JSPL Diverter Damper, By Pass Stack of GT for CCPP for BAPL, SAMALKOT

Raigarh

2000
1 Unit - HRSG and Auxiliaries of 1 x 125 TPH HRSG Frame VI GTG at IOCL Panipat for BHEL PSNR / IOCL Economiser replacement Unit # 4 2 x 500 MW NTPC at Korba for BHEL PSWR / NTPC
Panipat

2006
Jharsuguda

1 Unit - TG and Auxiliaries of 2 x 500 MW TPP at Sipat for BHEL PSSR / NTPC 1 Unit - TG and Auxiliaries of 1 x 500 MW TPP at Kahalgaon for BHEL PSER / NTPC 2 Units - TG and Auxiliaries of 2 x 300 MW TPP at Yamunanagar for Reliance Energy / HPGCL 2 Units - TG and Auxiliaries of 4 x 250 MW TPP at Tamnar for BHEL PSWR / Jindal Power 2 Units - Mill Bay Bunker Cable Rack Structure of 2 x 250 MW TPP at Korba East for BHEL PSER / CSEB 1 Unit - Boiler and ESP of 1 x 250 MW TPP at Trombay for BHEL PSWR / TATA POWER 1 Unit - TG and Auxiliaries for 1 x 210 MW TPP at Chachai for BHEL PSSR /MPPGCL

1999
1 Unit - TG and Auxiliaries of 2 x 210 MW TPP at Khaperkhada for UBE / MAHAGENCO 2 Units - Gas Turbine of 2 x 25 MW TPP at HPCL, Visakhapatnam for BHEL PSSR / HPCL 2 Units - GT Exhaust System at KPCL Kondapalli for BACHMANN / KPCL Kondapalli 13

12

Innovation in Project Execution

Inspiring Innovation
Power Mech has always been in the forefront of innovative project execution in tune with latest technology deploying state-of-the-art equipment. Innovation in project execution results in saving of man hours, compression of delivery schedule apart from overall economy to customer. This has been the key to the Companys success in meeting stringent time-lines drawn by clients. Some of the major project execution innovations adopted by Power Mech include: 1. 2. Scaffolding inside Furnace : Project - 5 x 800 MW UMPP Mundra. Unique scaffolding is done for the , entire height of furnace to ensure safe working, inspection and to achieve the desired quality. Generator Stator Lifting by Gantry Crane : Project - 4 x 600 MW TPP Jharsuguda. In India, Generator Stator , is normally lifted either by using two EOT cranes with tandem operation or Portal crane. In this project, for the 1st time, Generator Stator is lifted using gantry crane with multi-sheeves pulley using EOT crane girder as support beam and winches. Generator Stator Lifting by Strand Jack : Projects - 2 x 500 MW TPP Mejia; 1 x 500 MW TPP Kahalgaon; , , 1 x 250 MW TPP Trombay and many 500 and 600 MW TPPs. Strand jack is being used to reduce time , cycle. Erection of Multi-Electrodes for ESP in Single Lift : Projects - 2 x 600 MW TPP Mangalore, 2 x 600 MW TPP , , Hisar and other new projects. Achieved more number of electrode erection in single day enhancing productivity. . Economiser Hopper - lifted in One Piece : Project - 5 x 800 MW UMPP Mundra. Erection time cycle is , reduced. Quality and safety is ensured. Boiler Drum Slant Lifting by Strand Jack : Project - 2 x 300 MW TPP Korba. Boiler Drum is normally lifted , st horizontally. For the 1 time, Boiler Drum is lifted slant position due to non availability of space. ESP Casing Multi - Columns in Single Piece : Project - 5 x 800 MW UMPP Mundra. Erection time cycle is , reduced. Pre-assembled Bottom Ring Header & Hopper Panel : Project - 5 x 800 MW UMPP Mundra. Unique method , to ensure better welding quality ( as it done on ground ) and safe operation. Single Piece Coal Silos : Project - 5 x 800 MW UMPP Mundra. Erection time cycle is reduced. Unique , method to ensure better welding quality ( as it done on ground ) and safe operation.

3.

4.

5. 6. 7.

8. 9.

10. Pre-assembly of Condenser : Project - 2 x 600 MW TPP Jharsuguda. Erection time cycle is reduced. , , 11. Pre-assembly of Water Walls : Project - 5 x 800 MW UMPP Mundra. Unique method to ensure better welding quality ( as it done on ground ) and safe operation.

12. Small Gantry Cranes in the absence of EOT : Small Gantry Crane is used in place of EOT Crane in order to have continuous availability ensuring higher productivity.

7
14

10 11

12
15

Ultra Mega Power Projects ( UMPP )

Ultra Mega Power Projects ( UMPP )
Mundra, Gujarat

The aim and objectives of UMPP is to supply reliable and quality power in an efficient manner and at reasonable rate. Ministry of Power, CEA and Power Finance Corporation are working in tandem for development of UMPP .

Advantages of Ultra Mega Power Projects

Super Critical Technology : Delivers higher efficiency and lower Co2 emissions and more environmental friendly.

Large Power Project of 4000 MW capacity at single location ensures economy. Tariff based competitive bidding ensures cheaper Power. These large, fast track projects bridge gap between demand and supply, meeting Power Ministrys ambition of Power for All by 2012.

Power Mech is proud to be executing two UMPP at Mundra,Gujarat and Sasan, Madhya Pradesh. The Company is favorably placed to win the other orders under finalisation at Krishnapatnam, Andhra Pradesh; Tilaiya, Jharkhand and others.

Power Mechs association with UMPPs

5 x 800 MW UMPP at Mundra, Gujarat for DOOSAN INDIA / CGPL I Boilers & ESP - 3 Units I TG Auxiliaries & Fuel Oil System - 5 Units I

6 x 660 MW UMPP Sasan, Madhya Pradesh for RELIANCE INFRA / RELIANCE POWER , I Boiler, ESP TG & Critical Piping - 3 Units I Main Plant Bldg & Mill Bay Structures - 6 Units I ,

CGPL
Coastal Gujarat Power Limited

Infrastructure

Power

ESP, CGPL

Coal Silos Pre-assembly, CGPL

Fuel Oil Tank - Fabrication and Erection, CGPL

Pressure Parts Erection, CGPL

Coal Mills Erection, CGPL

Condenser Erection, CGPL

16

17

Super Critical Power Projects

Super Critical Power Projects
Adani, Gujarat

Super Critical Power Plants produce higher level of heat rate with lower fuel consumption and hence lesser carbon emissions. The Plant Load Factor ( PLF ) is also better in super critical technology. Indian Power Ministry is encouraging Super Critical Power Plants for its inherent advantages in its 13 th plan. Power Mech has developed the skill and expertise for execution of Super Critical Power Projects and is fast emerging as one of leading service provider for execution of several Super Critical Power Projects in the Country.

Power Mechs association with Super Critical Projects

5 x 660 MW TPP at Mundra, Gujarat for STEPC / ADANI POWER I TG & Critical Piping - 3 Units I

2 x 660 MW TPP at Barh, Bihar for BHEL PSER / NTPC I Boiler, Critical Piping & Rotating Machine - 2 Units I

2 x 660 MW TPP at Jhajjar, Haryana for SEPCO III / CLP I Boiler, ESP & Critical Piping - 1 Unit I

Adani Power, Mundra, Gujarat

Adani Power, Mundra, Gujarat

Adani Power, Mundra, Gujarat

Adani Power, Mundra, Gujarat

Jhajjar, Haryana

Barh, Bihar

18

19

Sub Critical Power Projects Mangalore, Karnataka

600 MW

Sub Critical Power Projects

Sub Critical Power Projects of 600 MW capacity are vital to meet the huge demand in Power Generation. 600 MW power plants are favoured in place of 500 MW in the sub critical technology mainly to have quick capacity addition and cheap power. Power Mech has proven expertise in execution of sub critical power projects mostly supplied by Chinese power majors with several projects under execution across the Country.

Power Mechs association with Sub-Critical Power Projects

2 x 600 MW TPP at Hisar, Haryana for RELIANCE INFRA / HPGCL I ESP Critical Piping, TG & Auxiliaries - 2 Units I , 4 x 600 MW TPP at Jharsuguda, Orissa for SEPCO III / VEDANTA I TG Island - 2 Units I 2 x 507.5 MW TPP at Mangalore, Karnataka for LANCO / UPCL I Boiler, ESP PCPG, TG & Auxiliaries - 2 Units I , 2 x 600 MW TPP at Raghunathpur, West Bengal for RELIANCE INFRA / DVC I ESP CPG, PH, Mill Bay Structure, TG & Auxiliaries - 2 Units I , 2 x 600 MW TPP at Anpara, Uttar Pradesh for LANCO Group I TG & Auxiliaries - 2 Units I 1 x 600 MW TPP at Mettur, Tamilnadu for BGR ENERGY / TNSEB I Boiler, ESP TG & Auxiliaries - 1 Unit I , 2 x 600 MW TPP at Kali Sindh, Rajasthan for BGR ENERGY / RRVUNL I Boiler & ESP - 1 Unit I TG & Auxiliaries - 2 Units I

Infrastructure

Turbine Island, Jharsuguda, Orissa

Condenser Pre-assembly, Anpara, Uttar Pradesh

Raghunathpur, West Bengal

Hisar, Haryana

Mettur, Tamilnadu

Kali Sindh, Rajasthan

20

21

500 MW Power Projects

Mejia, West Bengal

500 MW Power Projects

Sub Critical Technology of 500 MW capacity is introduced in India by BHEL for most of the NTPC Power Projects in the 9th and 10th plan. Power Mech is proud to place on record its association with BHEL for execution of large number of 500 MW Power Projects.

Power Mechs association with 500 MW Power Projects

1 x 500 MW TPP at Kahalgaon, Bihar for BHEL PSER / NTPC I TG & Auxiliaries - 1 Unit I 2 x 500 MW TPP at Rihand, Uttar Pradesh for BHEL PSWR / NTPC I TG & Auxiliaries - 1 Unit I 2 x 500 MW TPP at Vindhyachal, Madhya Pradesh for BHEL PSWR / NTPC I Boiler & ESP TG & Auxiliaries - 1 Unit I , 2 x 500 MW TPP at Sipat, Chhattisgarh for BHEL PSSR / NTPC I TG & Auxiliaries - 1 Unit I 2 x 500 MW TPP at Bellary, Karnataka for SNC ( BHEL PSSR ) / KPCL I Mill Bunker Bay Structural Steel Work - 2 Units I 2 x 500 MW TPP at Korba, Chhattisgarh for BHEL PSWR / NTPC I Economiser Replacement - 1 Unit I 2 x 500 MW TPP at Mejia, West Bengal for BHEL PSER, ELECON / DVC I Boiler, ESP TG, CW System, Main Plant & Mill Bay Structure - 1 Unit I , I Coal Handling Plant - 2 Units I 2 x 500 MW TPP at Bhusawal, Maharashtra for BHEL PSWR / MAHAGENCO I TG & Auxiliaries - 2 Units I 1 x 500 MW TPP at Farakka, West Bengal for BHEL PSNR / NTPC I Boiler, ESP TG & Auxiliaries - 1 Unit I , 2 x 500 MW TPP at Andal, Durgapur, West Bengal for BHEL PSER / DVC I Main Plant Structure & Bunker Structure - 1 Unit I TG & Auxiliaries - 2 Units I 1 x 500 MW TPP at Bokaro, Jharkhand for BHEL PSER / DVC I Boiler, ESP Critical Piping, CW System & Structural Steel - 1 Unit I , 1 x 500 MW TPP at Kothagudem, Andhra Pradesh for BHEL PSSR / APGENCO I TG & Auxiliaries - 1 Unit I 2 x 500 MW TPP at Mauda, Maharashtra for BHEL PSWR / NTPC I Boiler & ESP - 1 Unit I

NTPC, Farakka, West Bengal

Rihand, Uttar Pradesh

NTPC, Farakka, West Bengal

Bhusawal, Maharashtra

Sipat, Chhattisgarh

Bokaro, Jharkhand

22

23

330 MW, 300 MW & 250 MW Power Projects

Lanco, Korba, Chhattisgarh

330 MW, 300 MW & 250 MW Power Projects

Thermal Power Projects of 330 MW, 300 MW and 250 MW capacities are mostly added in the 9th and 10th plan period. Power Mech has secured many order both from Public and Private Sector customers and successfully completed them ahead of schedule.

Power Mechs association with 330 MW, 300 MW & 250 MW Power Projects

2 x 250 MW TPP at Korba East, Chhattisgarh for BHEL PSER / CSEB I Mill Bay Bunker Cable Rack Structure, Critical Piping - 2 Units I Boiler - 1 Unit I 1 x 250 MW TPP at Paras, Maharashtra for BHEL PSWR / MAHAGENCO I TG & Auxiliaries - 2 Units I 1 x 250 MW TPP at Trombay, Maharashtra for BHEL PSWR / TATA POWER I Boiler, ESP TG & Auxiliaries - 1 Unit I , 2 x 300 MW TPP at Yamunanagar, Haryana for RELIANCE ENERGY / HPGCL I TG & Auxiliaries - 2 Units I 4 x 250 MW TPP at Tamnar, Chhattisgarh for BHEL PSWR / JINDAL POWER I TG & Auxiliaries - 2 Units I 4 x 300 MW TPP at BALCO, Korba, Chhattisgarh for SEPCO - 1 / VEDANTA I Boiler, TG & Auxiliaries - 2 Units I 2 x 300 MW TPP at Korba Lanco, Chhattisgarh for LANCO / LAPPL I Boiler, ESP CP TG & Auxiliaries - 2 Units I , , 2 x 250 MW TPP Chandrapura, Jharkhand for BHEL PSER / DVC , I Boiler, ESP & CW Piping - 2 Units I 2 x 300 MW TPP at Rosa, Uttar Pradesh for RELIANCE / ROSA POWER LTD I TG & Auxiliaries - 2 Units I 4 x 330 MW TPP at Mundra, Gujarat for ADANI POWER I TG & Auxiliaries - 2 Units I

BALCO, Chhattisgarh

Yamunanagar, Haryana

Rosa, Uttar Pradesh

Trombay, Maharashtra

Adani Power, Gujarat

Paras, Maharashtra

24

25

210 MW, 195 MW, 135 MW - Power Projects

Kota, Rajasthan

Power Mechs association with 210 MW, 195 MW & 135 MW Power Projects

2 x 210 MW TPP at Khaperkhada for UBE / MAHAGENCO I TG & Auxiliaries - 1 Unit I 2 x 210 MW TPP at Neyveli for ANSALDO ( UB ) / NLC I TG & Auxiliaries - 1 Unit I 2 x 210 MW TPP at Mejia TPS for BHEL PSER / DVC I TG & Auxiliaries - 1 Unit I 1 x 210 MW TPP at Chachai, Madhya Pradesh for BHEL PSSR / MPPGCL I Boiler, Rotating Machine, TG & Auxiliaries - 1 Unit I 1 x 210 MW TPP at Rayalaseema, Andhra Pradesh for BHEL PSSR / APGENCO I Rotating Parts - 1 Unit I 1 x 195 MW TPP at Kota, Rajasthan for BHEL PSNR / RRVUNL I Boiler & ESP - 1 Unit I 4 x 135 MW TPP at Balco Korba for SEPCO I / VEDANTA I BOP TG & Auxiliaries - 2 Units I , 2 x 135 MW TPP at Gevra, Chhattisgarh for CETHAR VESSELS / ARYAN COAL I Boiler, ESP & TG - 2 Units I 1 x 120 MW TPP at ANGUL for BHEL I TG and Auxiliaries - 1 Unit I 1 x 95 MW TPP at Valuthur for BHEL PSSR / TNEB I CPP - 1 Unit I 4 x 57 TPH WHRB at Raigarh for THERMAX / JSPL I WHRB & ESP and Piping - 4 Units I 1 x 55 MW TPP at Raigarh for BHEL PSWR / JSPL I TG and Auxiliaries - 1 Unit I 1 x 63 TPH, 2 x 160 TPH, 1 x 20.85 & 1 x 55 MW TPP at Raigarh for BHEL PSWR / JSPL I Boiler and Turbine - 1 Unit I 1 x 20.85 & 1 x 55 MW TPP at Raigarh for BHEL PSWR / JSPL I TG - 1 Unit I 1 x 35 MW TPP at Valuthur for BHEL PSSR / TNEB I TG - 1 Unit I 4 x 30.5 MW TPP at IOCL Panipat for BHEL PSNR / IOCL I GTG & Refinery Piping - 4 Units I 1 x 27 MW TPP at Rewa for JAPEE REWA I TG & Air Cooled Condenser - 1 Unit I 2 x 25 MW TPP at Raigarh for BHEL PSWR / JSPL I TG and Auxiliaries - 2 Units I 1 x 21.5 MW TPP at Bela for JAYPEE REWA I TG and Air Cooled Condenser - 1 Unit I 1 x 10 MW TPP at Manikgarh for BHEL PSWR / MANIKGARH CEMENT LTD I TG & Auxiliaries, C & I, Electrical - 1 Unit I

RTPP, Andhra Pradesh

Gevra, Chhattisgarh

Chachai, Madhya Pradesh

Raigarh, Chhattisgarh

Panipat, Haryana

Neyveli, Tamilnadu

26

27

Gas / Combined Cycle Power Projects

GPEG, Paguthan

Gas / Combined Cycle Power Projects

Combined Cycle Power Plants ( CCPP ) form an integral part of Process Industries like Petro Chemicals, Cement and Steel where gas is available. In addition, waste heat is used to generate additional electricity. Execution of Gas / Combined Cycle Power Plants calls for high degree of skills and adequate resources. Power Mech has executed several Gas / Combined Cycle Power Projects in India and overseas. The Company is a proud partner leading CCPP players like BHEL, SEIMENS AG and others.

Power Mechs association with Gas / Combined Cycle Power Projects

2 x 25 MW GTG & Auxiliaries of Unit 3 & 4 at HPCL, Visakhapatnam for BHEL PSSR / HPCL I Frame V Gas Turbine - 2 Units I 1 x 125 TPH HRSG, Frame VI GTG at IOCL Panipat, Haryana for BHEL PSNR / IOCL I Frame VI GTG, HRSG & Auxiliaries - 1 Unit I KPCL Kondapalli for BACHMANN / LKPPL, Kondapalli I GT Exhaust System - 2 Units I Diverter Damper, By Pass Stack of GT for CCPP for BSES ANDHRA POWER LTD., Samalkot I GT Exhaust System - 1 Unit I 4 x 30.5 MW GT / GTG - along with Piping, BFPs and Misc equipment at IOCL, Panipat for BHEL PSNR / IOCL I Frame VI Gas Turbine - 4 Units I 2 x 25 MW GTG and Auxiliaries of Unit 5 & 6, at HPCL, Visakhapatnam for BHEL PSSR / HPCL I Frame V Gas Turbine - 2 Units I 2 x 157 MW CCPP of V - 94.2 Siemens make GT at Libya for BHEL PSNR / Western Mountain I V - 94.2 Siemens make Gas Turbine - 2 Units I

Energy
GECOL

Lanco, Kondapalli

TG Hall, By Pass Stack, HRSG & Chimney at IOCL, Panipat

By Pass Stack, Reliance Energy, Samalkot

Chimney Erection at IOCL, Panipat

HRSG Erection at IOCL, Panipat

28

29

Balance of Plant
Coal Handling Plant, Mejia, West Bengal

Balance of Plant
Balance of Plant is a specialised area in execution of Power Plants. Power Mech is one of the leading company for execution of Cooling Water Systems, Fuel Oil Systems, Coal Handling Plants and De-mineralisation Plants. The Company is presently executing several projects ranging from 210 MW to 800 MW capacity power plants. Power Mechs core competence in BOP has placed it in good stead for several other projects under finalisation. Cooling Towers, Chimneys and Ash Handling Systems are future thrust areas for the Company.

Power Mechs association with BOP Projects Oil Handling Systems

5 Units of 5 x 800 MW UMPP at Mundra, Gujarat for DOOSAN / CGPL

Coal Handling Plants

2 Units of 2 x 500 MW TPP at Mejia, West Bengal for ELECON / DVC 4 Units of 4 x 600 MW TPP at Jharsuguda, Orissa for SEPCO III / VEDANTA

Cooling Water Systems

1 Unit of 2 x 500 MW TPP at Mejia, West Bengal for BHEL PSER / DVC 1 Unit of 1 x 500 MW TPP at Bokaro, Jharkhand for BHEL PSER / DVC 2 Units of 2 x 259 MW TPP at Chandrapura, Jharkhand for BHEL PSER / DVC

De - Mineralisation Plants

4 Units of 4 x 135 MW TPP at BALCO, Korba, Chhattisgarh for SEPCO 1 / VEDANTA

CGPL
Coastal Gujarat Power Limited

CW System, Chandrapura, Jharkhand

Oil Handling, Mundra, Gujarat

De-Mineralisation Plant, Korba Balco, Chhattisgarh

CW System, Mejia, West Bengal

Stacker Reclaimer, Jharsuguda

30

31

Structural - Fabrication & Erection

Structural - Fabrication & Erection
Mejia, West Bengal

Fabrication and Erection at project sites is a specialised work. This calls for extensive fabrication yards with latest equipment like Pug Cutting Machines, Sub Arc Welding Machines, CO2 Welding Machines, Welding Rectifiers, Plate Bending machines, Drilling Machines, Gantry Cranes, Crawler Cranes and Hydra Cranes. Special processes like Welding and NDT are involved in critical atmosphere. Though the arrangements are temporary, the entire operations are to be carried out under controlled parameters, as per the project requirements. Power Mech is engaged in fabrication and erection since 2002 with expertise, resources and plant & equipment. The Companys Welders are qualified as per Welding Procedure Specification ( WPS ). Power Mech has developed unique capability for execution of Bunker Silos, Hoppers and Power Plant Structures with highly skilled fabricators and fitters.

Power Mechs association with Structural - Fabrication & Erection Projects

3 Units of 5 x 800 MW UMPP ( Coal Silo ) at Mundra, Gujarat for DOOSAN INDIA / CGPL 6 Units of 6 x 660 MW UMPP at Sasan, MP for RELIANCE INFRA / RELIANCE ENERGY 2 Units of 2 x 600 MW TPP at Raghunathpur, West Bengal for RELIANCE / DVC 1 Unit of 2 x 500 MW TPP at Mejia, West Bengal for BHEL PSER / DVC 1 Unit of 2 x 500 MW TPP at Andal, Durgapur, West Bengal for BHEL PSER / DVC 2 Units of 2 x 500 MW TPP at Bellary, Karnataka for BHEL PSSR ( SNC ) / KPCL 1 Unit of 2 x 500 MW NTPC at Korba East, Chhattisgarh for BHEL PSWR / NTPC 1 Unit of 1 x 500 MW TPP at Bokaro, Jharkhand for BHEL PSER / DVC

CGPL
Coastal Gujarat Power Limited

Power

Raghunathpur, West Bengal

CGPL, Mundra, Gujarat

Korba, Chhattisgarh

Mejia, West Bengal

Andal, West Bengal

Bokaro, Jharkhand

32

33

A Decade of Excellence - Milestones

Samalkot

Overhauling & Maintenance

Chilla

2009
Major Overhauling of Gas Turbine & Steam Turbine of CCPP at Samalkot / Ansaldo Overhauling of HP & LP Turbines of 154 MW TAPS, Tarapur Overhauling of Unit # 5, LP Turbine and associated works, TATA Power, Trombay / Siemens Capital Overhauling of 8 MW, 6.6 kV Fuji Hydro Turbine B - II at Budhkalan / BHEL, Noida

2003
Major Overhauling of Unit # 1 - HP / IP / LP Turbines at Khaperkheda / BHEL Generator field rewinding job and assembly of Generator at DVC, Chandrapura / GEPSIL Overhauling of Unit # 2, V 94.2 Siemens Gas Turbine and GT Generator of Faridabad Gas Project / NTPC Overhauling of Unit # 6, IP Turbine at TATA Power, Trombay / Siemens
Trombay

Trombay

2008
Major Overhauling of Unit # 7 Gas Turbine at TATA Power, Trombay / Siemens Overhauling of Unit # 1 HP Turbine at TAPS, Tarapur / NPCIL Major Overhauling of Gas Turbine - 12 at GPEC, Paguthan / Ansaldo Overhauling of Unit # 6 HP Turbine at Tata Power, Trombay Capital Overhauling of Hydro Turbine of Singh Sumbal, Srinagar

2002
Overhauling of Unit # 2, V 94.2 Siemens Gas Turbine at DGPS, NTPC Dadri ( Direct order from Customer ) Overhauling of Unit # 4, V 94.2 Siemens Gas Turbine at Tata Power, Trombay, Mumbai Field Rewinding of Generator Rotor and assembly of Generator at Talcher TPS Overhauling of Unit # 5, 500 MW HP Turbine at Tata Power, Trombay / Siemens Major overhaul of Unit # 2, Generator and repair of under water parts of Chibro HEP / BHEL Noida
Vindyachal

2007
Vijjeswaram

Overhauling of Unit # 4, 500 MW - HP / IP / LP Turbines at NTPC, Ramagundam / BHEL - SR Rehabilitation of Hydro Turbine Unit # 2 of 35 MW HEP Stage - II, Upper Sindh / BHEL - NDA Stator & Rotor rewinding job of 60 MW Steam Turbine at APGENCO, Ramagundam / GEPSIL Overhauling of TG & associated works at DVC / Durgapur LMW Set / BHEL - ER

2001
Major inspection, hot gas path inspection of gas turbines of all for units at NTPC - Kawas, Surat Major Overhaul U 94.2 Siemens make Gas Turbine at GT - II at GPEC - Paguthan - Completed in record time of 18 days
Paguthan

2006

Chandrapur

Revival and Re-commissioning of TG Unit #5, 500 MW Chandrapur / BHEL - WR Capital Overhauling of Unit # 5, HP / IP / LP Turbine Generator and valves in 210 MW Gandhinagar TPS / BHEL Capital Overhauling of Unit # 5 at Tata Power, Trombay / Siemens Rehabilitation of 3 x 20 MW HEP of Ranjit NHPC Sikkim / BHEL NOIDA Major repairs of Unit # 2 Hydro Turbine & butterfly valve at Koyna HEP / BHEL, Noida

Major Overhaul of Unit # 7, 500 MW - HP / IP / LP Turbines and Generator of NTPC, Vindhyanchal Rectification works, overhaul and assembly along with replacement of vital spares at Unit # 6 CCPP, MSEB, Uran / BHEL

2005

Dadri

2000
Repair of Unit # 1, 133 MW GT Generator Rotor at NTPC - Dadri / Siemens Major Overhaul of 500 MW - LP Turbine, Generator and its auxiliaries along with correction of MS pipe lines at TATA Power, Trombay / Siemens Repair & assembly of 120 MW Generator Rotor, Koradi - GEPSIL Economiser bank replacement & associated jobs in Unit # 4, 500 MW at KSTPS / NTPC - Korba
Sarni

Major Overhauling of Hydro Turbine of Kopli HEP, Assam / BHEL, Noida Major Overhauling of Unit # 6 - HP & IP Turbines, Generator of Tata Power, Trombay / Siemens ( Completed in record time of 22 days from BAR-BAR ) Major inspection of Unit # 4 - 140 MW GE Set, Tata Power, Trombay / Siemens Major Overhauling of GT - 13 at GPEC Paguthan / Siemens

2004

Badarpur

Inspection and Overhauling of Unit # 7, Gas Turbine, GT Generator, ST Generator at Tata Power, Trombay / Siemens Overhauling of LP Turbine, TG auxiliaries, Generator inspection of Tata Power, Trombay / Siemens Major Overhauling and inspection of V 94.2 Siemens GT at GPEC Paguthan / Siemens Reblading of LP Turbine ( LMZ make ) rotor, Generator Rotor replacement and fixing of sleeves of Unit - V, 210 MW NTPC - TPP, Badarpur

1999
Overhauling of Unit # 6, 500 MW ( KWU - Design ) Turbine, Generator and its auxiliaries of Tata Power, Trombay / BHEL Overhauling of Unit # 6, 210 MW, LMW set of MPSEB, Sarni / BHEL Repair of Unit # 4, 133 MW GT Generator Rotor at NTPC - Dadri / Siemens Major Overhaul of 133 MW, Gas Turbine - 12 at GPEC, Paguthan / Siemens
Dadri

34

35

Overhauling & Maintenance

Trombay, Maharashtra

Overhauling & Maintenance

Power Mech commenced Overhauling and Maintenance jobs in 1999 and has played a vital role ever since, in overhauling many power plants in India and Overseas. Power Plant Overhauling is very critical activity as it is to be completed in a short time. It calls for experience and expertise with complete knowledge of different original equipment manufacturers (OEM), designs parameters, spares requirement in advance to ensure timely procurement and hence completion of the job. Power Mech is one of the leading service provider for Scheduled / Breakdown - O & M jobs of Power Utilities not only in India but Overseas also. Backed by its highly skilled technicians, Power Mech provides round-the-clock services to ensure completion of O & M jobs in shortest possible time meeting the needs of discerning clients. Several repeat orders stand a testimony to Power Mechs reliable O & M performance.

O & M - Area of Operations

Steam Turbines and Auxiliaries Gas Turbines and Auxiliaries Hydro Turbines and Auxiliaries Boilers and Auxiliaries Generators and Auxiliaries Turbines and Auxiliaries of Nuclear Power Plants.

On site rewinding of Generator Stators and Rotors Re-blading and Balancing of Turbine Rotors Residual Life Assessment ( RLA ) Non-Destructive Testing ( NDT ) Services Annual Maintenance Contracts ( AMC ) of Power Plants - Thermal / Gas / Hydro / Nuclear

Major Turbine Overhauling jobs executed by Power Mech in the last one Decade
Capacity Less than 100 MW 100 - 250 MW 500 MW Turbine Steam 42 79 32 Gas 14 48 Hydro 28 3 Boiler 34 48 5

Power Mechs Annual Maintenance Contracts ( AMC ) includes :

Turbine and Auxiliaries of Stage I - 4 x 62.5 MW at Talcher / NTPC Coal Mill of Unit # 1 & 2 of Stage II at Talcher / NTPC GPEC Paguthan CCPP Gujarat. , C & I support services at GPEC Paguthan CCPP Gujarat. ,

Overhaul of 500 MW LP Turbine

Appending of V 94.2 Gas Turbine Rotor

Insitu Machining of 500 MW HP module

Onsite Rewinding of 62.5 MW Generator rotor

Placement of 38 MW Kaplan Runner Assembly

Re-blading of V 94.2 Gas Turbine Rotor

36

37

Overseas Projects
Ruwais, Libya

Overseas Projects
With an endeavour to play a key role in overseas projects, Power Mech has established an wholly owned subsidiary company - Power Mech Overseas Projects FZE at Sharjah, UAE. Being an ideal associate for leading power majors in India, Power Mech has also collaborated with multi-national companies to deliver its expertise in Overseas Erection and O & M assignments. The Company is proud to be capable of delivering its services in any terrain or country. Some of Power Mechs overseas projects include :

Overseas Erection Jobs

Erection, Testing & Commissioning of V 94.2 Gas Turbines and Auxiliaries at 2 x 157 MW Western Mountain GT Extension Power Station, Ruwais, Libya for BHEL

Overseas Maintenance Jobs

Complete Generator Field Rewind works of 62.5 MW Siddhirgunj TPS, Bangladesh for GEPSIL

Manpower Services for Field Rewind Work at Nigeria TPS, Nigeria for GEPSIL Mechanical Activities at Mejillones Power Plant, Chile for Ansaldo Energia Manpower Services for Inspection & Repair of four Heat Recovery Steam Generators ( HRSG ) in Riyadh Power Plant - 9, Saudi Arabia for Yusuf Bin Kanoo Ahmed LLC.

Manpower Services to Overhaul V 94.2 Gas Turbine at AES Barka Power & Desalination Plant, Oman for Ansaldo Energia.

GECOL

440 KVA Transformer erection, Ruwais, Libya

Chimney Erection, Ruwais, Libya

Generator Stator Rewinding, Bangladesh

Repair of HSFG PP 9, Riyadh, Saudi Arabia

V 94.2 Gas Turbine Overhaul, Mejillones Power Plant, Chile

Flow path measurement of V 94.2 GT, AES Barka, Oman

38

39

Revival and Renovation, Modernisation & Upgradation

Revival and Renovation, Modernisation & Upgradation Projects

Backed by a decade of experience as a leading service provider in power sector for Erection & Commissioning of Power Projects and O&M assignments, Power Mech is an ideal associate for all Revival and Renovation projects and also the Modernisation and Upgradation projects of power plants.

Revival of Dabhol Combined Cycle Power Project

Dabhol Combined Cycle Power Plant was partially commissioned by ENRON in year 2000 and abandoned for over 5 years. On Government of Indias initiative to complete the project, the project was handed over to RGPPL - A Joint venture of National Thermal Power Corporation ( NTPC ) and Gas Authority of India limited ( GAIL ). RGPPL has awarded complete revival of Project to M/s. BHEL. BHEL has chosen Power Mech as its associate to revive and complete the Dabhol Power Project. Power Mech rose to the occasion with the active support of the Original Equipment Manufacturers GE and BACTEL to revive the dormant Power Plant. RGPPL today generates a combined capacity of 2150 MW with three Multi Shaft Combined Cycle modules of ( 2 GT + 2 HRSG + 1 ST ) of 670 MW, 740 MW and 740 MW in three phases. In retrospect, Indias most talked about power project has turnout to be a feather in Power Mechs cap.

Power Plant Revival Projects

Revival, Condition & Health Assessment of Combined Cycle Power Plant Block I, II, III ( 2150 MW ) Gas & Steam Cycle and BOP at RGPPL Dabhol.

Power Mech association with R, M & U Works

LMZ Turbine Generator of 4 x 50 MW at Korba East TPS TG Commissioning and PG Test of 200 MW Unit # 9, OBRA TPS Unit # 3 Turbine Generator of 110 MW GNDTPP Bhatinda , Unit # 3 Turbine Generator of 3 x 4.7 MW HEP at Devighat, Nepal

Removal of GT Fr 9 FA Rotor at RGPPL, Dhabol

Combustion Inspection of GT Fr 9 FA at RGPPL, Dhabol

Onsite rewinding of 210 MW TG stator, Obra TPS

HP Rotor placement of 210 MW TG set, Obra TPS

Unit # 3 TG of 110 MW TPP, Bhatinda, Punjab

40

41

Other Projects - Irrigation /

Petro-Chemical / Cement / Steel
Other Projects / Irrigation / Petro-Chemical / Cement / Steel
Power Mechs range of competencies is very comprehensive. Given the vast potential in infrastructure sector, the Company is fully geared to harness its potential in other Core Sectors like Refineries, Petro-Chemicals, Cement, Steel, Irrigation and more. As a testimony of its competence, Power Mech has taken up and successfully executed several challenging jobs like fabrication and erection of Penstocks for Hydro Power Plant, fabrication and erection of Pressure Vessels in various Industries, fabrication and erection of 636 m Canal Siphon ( Pipeline ) in Steel as part of irrigation canal and dismantling of Coal Handling Plant in power plant under operation. These projects, executed in very difficult terrains have favourably positioned the Company as a good contender and reliable partner for all challenging assignments in sectors other than Power.

Projects Executed

Fabrication and Erection of Steel Shell Liner and Penstock for Madikheda Hydro Electric Plant, Near Gwalior MP for MPSEB

Fabrication and Erection of Raised Canal Siphon ( 636 m long Steel Pipeline of 4 m Diameter ) for major irrigation work on 16 Piers across river Bansagar Feeder Channel ( UP ) at Bansagar, Sidhi Dist., Madhya Pradesh.

Air Cooled Condenser, Jaypee Rewa, Madhya Pradesh. Dismantling of Coal Handling Plant while in operation at Trombay TPP . Erection of Two Coal Unloaders at Mangalore Port for Udipi TPP . Erection works at Petro-Chemicals Plant for IOCL, Panipat. Erection works at Petro-Chemicals Plant for HPCL, Visakhapatnam. Laying of Fibre Optic Cables for RELIANCE INFOTECH, Andhra Pradesh.

Madhya Pradesh Power Generating Corporation Ltd.

Coal Unloader, Mangalore Port

Refinery Piping and Skid, IOCL, Panipat

Fibre Optic Cables laying for Reliance Infotech, Ongole, AP

Penstock for Hydro Works, Madikheda, Madhya Pradesh

Gas Turbine Erection, IOCL, Panipat

Air-cooled Condenser, JP Rewa

42

43

Excellent Human Resources

Human Resources Development ( HRD )

Over the years, Power Mech has developed sound HR base by inducting skilled manpower and competent engineering staff for execution of projects. With its employee attrition level far below the industry standard, Power Mech not only attracts the best talent but also retains them effectively through good HR practices. Campus interviews at reputed engineering colleges are the source of bright fresh talent. Power Mechs strong team of 12960 members (as in March 2010) comprise of 790 - top and middle management personnel, 1985 - technical and support services personnel and 10185 sub-contractors workforce. Regularly internal training programs are conducted for the employees by HR Department to bring about awareness on ERP introduction to field quality , assurance, quality management system, personality development, behavior & talent management and communication techniques to help and enhance the employees skills and capabilities. New HR Policy formulated by All India Staff College of India ( ASCI ) in line with similar organizations in Power Sector is adopted by Power Mech with effect from April 2010. Strategic plan is in place to train the skilled workforce to overcome the acute shortage, the sector faces. Power Mechs training centre to impart technical training to skilled manpower like Fitters, Gas Cutters, Structural / Pipe Welders, IBR Welders and Grinders, is on the anvil.
PMX Team

HRD Team

F & A Team S & P and FEX Team

Power Projects - O & M Team

Power Projects - Revival Team

44

45

Sound HSE Practices

Health, Safety and Environment ( HSE ) Management System

As a responsible corporate entity, Power Mech accords top priority to Health and Safety of all its employees along with Environment Protection. Well defined guidelines are in place for the HSE policy implementation across all offices and sites. Periodic internal and external audits are conducted to evaluate possible safety risks and also the effectiveness of the HSE policy. Regular health camps are also conducted to bring about awareness apart from providing the health care.

HSE Policy
Power Mech Projects Ltd., engaged in Construction of Power Projects, Infrastructure, O & M of Boilers and Turbines is a major service provider in power sector in India and abroad. Power Mech realizes that its most valuable assets are the employees and their Health & Safety are of paramount importance to its business. The Company is committed commit committ d itte tte to achieve HSE performance through : Compliance with applicable statutory & regulatory obligations and safety requirements statutory regulatory uo regu a o ula an safety requirements m n of the Country / Jurisdiction in which the Company is operating. Juri Jurisdiction which the Company operating n whi h C mpany ating. Providing safe and healthy environment for all employees, subcontractors and third saf safe a d healthy environment for all emp yees, subco fe ealth nvi onment nment mployees, subcontractors and bcontractors an o parties. The Company is committed to maintain safe working methods to reduce the risk The ompany is committed e mpany comm y ommitted wo king methods to reduce t wor ng ethods reduce orki of work related injuries and provide high quality equipment and personal protective gear. related injuries and at nju i s equipment and personal eq perso o Enforcing HSE Policy and procedures, incorporate guidance fro th National Safety HSE Poli SE Policy licy rocedures, inc rate from the N from he Council and to recognize, implement, evaluate and monitor the HSE performance. and r cognize, implemen valuate d mo nd nize, the HSE h HS Ensuring emergency plans to be in place for Health, Safety and Environmental Ensuring emer ency nsuring uring r rgency plac th, Safety an Environmental n Environ nviro protection. prot ction r t on. tec Providing onti uous Providing continuous education and appropriate structured training to all employees r v ding viding tinuous d approp tra ning o employees traini g m including staff of subcontractors to achieve the desired HSE performance. inclluding staff of ding f contra s ac ve H performance. pe orm n per erfo Safe up-keeping of all plants, tools, equipment & machinery and promotin conservation up-keeping f all eeping p ng tool uipment machin and promoting pro promo ing of all resources resources. rce es. Continua improvement f HSE Continuall improvement of HSE Management by periodically reviewing the objectives ual impro ement mprovement periodically reviewing period period cally rev ewin revi n & targets and preventing the negative effects on the environment. targe targets gets prev nting the negative effects the environment preventing egati e effe t ff environm nt. nviro ment Re Review of HSE Management System periodically to ensure that the policy continues Management System periodically t t Syste perio ally em per o that hat to be suitable, adequate, effective and appropriate to the Organization. suitable, adequate, effective d appropriate ble le, v app o r Prop r com Proper communication Proper communication of HSE policy to all employees working for the Organization and adequate display at all important places for the benefit of all associates. adequate equa associates Team Work of Management and employees to achieve and improve the HSE performance of the Company.

S. Kishore Babu,
Chairman & Managing Director

46

47

Committed CSR

Corporate Social Responsibility ( CSR )

Power Mech believes in growth with a human face. The Company strives to discharge its social responsibility to the society at large. It encourages its employees to volunteer for CSR activities, resulting in a self-driven approach. Power Mech employees have indeed made a difference to the society through their periodic blood donation camps and regular services at old age homes, orphanages, etc. Power Mech Foundation is formed by Power Mech Projects Ltd., to focus and spearhead CSR activities. Power Mech Foundation serves and empowers the physically challenged and economically weaker section of society. The Foundations is set out on a mission to develop social infrastructure and enhance the quality of life of communities around. The Foundation is committed to inclusive and sustainable social and economic development, with thrust in :

Donation of Community Ambulance in Vijayawada

Employees Blood Donation Camp

Education Community Development Health Management & Medical Aids Social Welfare Orphanages & Old - Age Homes Environment Protection Disaster / Calamity Management Empowerment & Livelihoods
Enabling Education to the needy Providing Artificial Limbs for the Challenged

Periodic CSR reports of the company disclose the activities carried out, benefits accrued to the society, details of people benefitted and expenditure incurred for the benefit of larger audience.

48