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CIRED 20th International Conference on Electricity Distribution Prague, 8-11 June 2009

Paper 0551

FAILURES OF MEDIUM VOLTAGE CABLE JOINTS IN RELATION TO THE AMBIENT


TEMPERATURE
Rogier JONGEN Edward GULSKI Johan SMIT
Delft University of Technology Delft University of Technology Delft University of Technology
Netherlands Netherlands Netherlands
r.a.jongen@tudelft.nl e.gulski@tudelft.nl j.j.smit@tudelft.nl

the joint, which can cause a breakdown in the joint


ABSTRACT insulation. Even on depths most cables are located (0.5 – 1
meter of depth) temperature changes throughout the year.
The failure occurrence of a typical resin cable joint used in In this paper, the thermal properties of soil are discussed
the medium voltage cable network in the Netherlands shows together with the influence of the ambient temperature on
to have a correlation with the ambient temperature. This the soil temperature throughout the year. The effect the
behaviour is especially seen when the failures occurred temperature rise can have on the cable and joint is
during the summer months are considered. Especially in the described. Finally the correlation of the ambient
temperature and the number of occurring failures regarding
years 2003 and 2006 high temperatures in the months July the resin cable joints is shown.
or August were recorded and the number of failures
increased significantly in these months. This ambient
THERMAL PROPERTIES OF SOIL
temperature has an influence on the soil temperature
through the year and can even have an effect on daily basis.
The temperature distribution in the soil is dependant on
It is observed that the failures follow the rise and fall of the
various parameters. These include the thermal properties of
average air temperature during the different days of the
soil, which can be described by three typical parameters [3]:
month with increasing and decreasing number of failures
with some time delay. The change of the soil temperature • Volume heat capacity, C; the change in heat content of
around the joint results in a higher temperature within the a unit bulk volume of soil per unit change in
joint, thus contributing to the failure of a joint, which is temperature
already in its ageing stage. The presence of a hotspot in • Thermal conductivity, κ; quantity of heat transferred
combination with a rise of the soil temperature can result through a unit area of the conducting body in a unit
into breakdown. time under a unit temperature gradient
• Thermal diffusivity Dh; the change in temperature
INTRODUCTION produced in a unit volume by the quantity of heat
flowing through the volume in unit time under a unit
In the 1970’s a specific type of resin cable joint was used in temperature gradient. The thermal diffusivity can be
three phase medium voltage cables in the Netherlands.
described as the product of the thermal conductivity
These joints now contribute considerably to the outage time
because of breakdown of the resin insulation. Since the past and the volume heat capacity.
5 years an overall failure database is available from where
failure data can be obtained. These data can be used to The thermal properties are very dependant on the soil type
perform statistical failure analysis. This analysis shows that and the composition of the soil. The presence of e.g. water,
the joints are in their wear-out life period and that ageing is air or organic material results in a significant change of the
the main reason for failures. This means that an increasing thermal properties. Due the continuously changing
failure rate with increasing age is visible [1, 2]. concentration of water and air in the soil the thermal
However the number of expected failures resulting from the conductivity is also time variable. Therefore the thermal
analysis shows to differ with the occurring failures. This is
especially the case in several summer months. This raised conductivity changes with time and depth. The water
the question if the higher ambient temperature has an content of the soil and the heat distribution are dependent
influence on the occurrence of failures. processes. These are interacting with and influencing each
An important factor on the temperature of a cable or cable other. This can result in the movement of water as well as of
joint is the current through the cable. To determine if the heat in the soil, which results in different thermal properties
current had a contribution in the failure occurrence, it was of the soil.
analysed if an increase in the current or an abnormality A heat source, e.g. online cable, can influence the
could be found in cable circuits with a failure in he joint for parameters, due to the movement of water from the location
some days till a few minutes before the failure occurrence. with higher temperature to a place with lower temperature.
From this study it could be concluded that no significant
changes could be seen, which could be related to the failure Consequently the (local) temperature distribution in the soil
of the joint. changes and may result in a change of the moisture gradient.
The temperature of the soil surrounding the joints changes These effects influences and entail each other.
during the year. This affects the temperature distribution in

CIRED2009 Session 1 Paper No 0551


CIRED 20th International Conference on Electricity Distribution Prague, 8-11 June 2009

Paper 0551

DEVELOPMENT OF SOIL TEMPERATURE same depth. The effect for a depth of 5 cm50 and 100 cm is
shown in Figure 1. To obtain this figure the average thermal
Besides the thermal properties of the soil, is the soil parameters are obtained from [5]. By using the ambient air
temperature dependant on the local meteorological temperatures in the model an underestimation of the soil
circumstances. This means that the changes of temperature temperature is made. Also the daily fluctuation disappears
of day and night, as well the changes of seasons, highly in the model when the depth increases. When a comparison
affect the condition of the soil. Weather conditions, like e.g. is made between the real measured soil temperatures
rain, soil changing properties, surface coverage (e.g. forest throughout the year with the calculated temperatures this
or road) and human management also influence the thermal effect can be seen [6].
regime of the soil, which makes modelling complex.
30
The temperature development in the soil can be modelled.
The annual as well the daily variations of soil temperature 25

Soil Temperature [°C]


can be described by a sinusoidal function as a function of 20

time and depth [3, 4]: 15

10
T ( z , t ) = Ta + Az sin (ω t + φ ( z ) ) (1)
5

0
Where T(z,t) is the temperature at depth z as a function of
time t. Ta is the average temperature of the surface and Az is -5
0 50 100 150 200 250 300 350
the temperature fluctuation at depth z, ω is the radial
z = 5 cm z = 50 cm z = 100 cm Day of the year
frequency and φ ( z ) is the time lag as a function of z.
Figure 1 Soil temperature development at various depths throughout the
The effect of the depth can be added in this equation: year based on average daily ambient temperature

  z  − z The temperature distribution at various depths can vary


T ( z , t ) = Ta + A0 sin  ω t −   e d (2)
  d  throughout the year, depending on the season. This effect
can be seen in Figure 1 were an example is shown for the
with A0 is the amplitude fluctuation at the surface. temperature development starting in winter season.

The constant d is the damping depth. At this depth the


temperature amplitude has decreased with a factor 1/e with
respect to the amplitude at the soil surface, A0. The damping
depth is described by:
1 1
 2κ  2
 2D  2
d =  = h  (3)
 Cω   ω 
As can be seen, the damping depth is inversely proportional
to the square root of the frequency. This means that the
damping depth is 19 times larger for the annual variation
compared to the diurnal variation.
The effect of annual and diurnal fluctuation can be included
in equation 2. Also a phase constant can be introduced
which represents the arbitrary zero point for the time scale,
(2) then becomes:

  z  − d
z

T ( z, t ) = Ta , y + Ay sin  ω y t + φ y −   e y
  d y  
 (4)
  z  −
z
Figure 2 The behaviour of temperature at different depths at different times
+ Ad sin  ωd t + φd −   e dd of a summer day from [3]
  d d  
The diurnal variation of the temperature shows a more
Where the subscripts y and d denote the yearly and daily
dynamic character, especially for small depths. An example
variations.
of an illustration of the variation of the temperature at
The daily changes depending on the depth are super
different depths throughout the day for a day in the summer
imposed on the annual fluctuation of the temperature at the

CIRED2009 Session 1 Paper No 0551


CIRED 20th International Conference on Electricity Distribution Prague, 8-11 June 2009

Paper 0551

is shown in Figure 2, taken from [3]. In this figure also the failures increase in the months June to August, especially in
heat flow in the soil is shown. It can be seen that at small July. In these months the average temperature is often the
depths the temperature follows almost directly the ambient highest.
temperature, while the effect on greater depths is lagging the
temperature rise and fall. 25 75

Number of failures
20 60
CABLE TEMPERATURE AND HEAT FLOW

Temperature [°C]
The thermal properties of soil surrounding the cable are 15 45

very important for the thermal behaviour of the cable and 10 30


have to be taken into account when calculating the
maximum load on the cable [7]. The soil contributes in the 5 15
heat flow between the cable and the ambient environment.
0 0
The thermal resistivity (the inverse of the thermal
1 2 3 4 5 6 7 8 9 10 11 12
conductivity) of the soil is of great importance for the
Average temperature 2002-2006
thermal behaviour of the soil. The thermal resistance can Average Number of failures 2002-2006 Month
vary dependant on the depth, the presence of adjacent Figure 3 Average ambient temperature per month and average number of
cables and the soil type [8]. The soil resistivity can be failures in the period 2002-2006
further influenced by [9]:
1. Air, which has a high thermal resistivity. The soil To see the effect more clearly, the number of failures and
around the cable has to be tightly packed to the average ambient temperature per month for 2006 are
achieve lower thermal resistances shown in Figure 4. In 2006, a rise in the total number of
2. Replacement of the air with water results in a failures was seen after a decrease in the previous years.
better thermal resistivity, but water is still not a Especially in the month July ambient temperatures were
good conductor of heat higher than normal. In this month the number of failures was
3. Organic materials in the soil have a very high relatively high, as can be seen from Figure 4.
resistivity even when they are very wet.
4. Filling materials used for covering the cable duct 25 125
with quartz material will have the lowest resistivity
20 100

Number of failures
The above mentioned points show that the thermal
Temperature [°C]

properties of the soil can vary a lot even along the length of 15 75
a cable. As mentioned before, the water content can play an
important role in determining the thermal properties of the 10 50
soil. As long as the water content is high enough, the
thermal resistivity is rather stable with increasing or 5 25

decreasing water content. However, when the critical water


0 0
content is reached the thermal resistivity increases
1 2 3 4 5 6 7 8 9 10 11 12
dramatically with decreasing water content. The soil around Month
Average temp Number of failures
the cable gets to dry and the cable heat results in less water
Figure 4 Average ambient temperature and number of failures per month in
content, which can result in additional heating. This can 2006
finally result in a thermal runaway condition and thermal
instability of the cable. In general it can be stated that if the When the ambient temperature is correlated with the
cable is located deeper in the soil, the more stable the number of failures that occurred in the months July and
thermal environment of the cable will be. August of the past 5 years, it can be seen that the correlation
coefficient is around 0.88 for both months. This could
JOINT FAILURES AND AMBIENT AIR indicate that there is a relation between ambient temperature
TEMPERATURE and failures. If the correlation is taken from the total number
In previous sections the thermal properties of the soil were of failures and ambient temperature throughout the year, as
discussed and the influence this can have on the cable or shown in Figure 3 for the year 2006, the coefficient is 0.64.
cable joint. A specific type of 10 kV resin cable joint
applied during the 1970s shows typical failure behaviour To get a closer view of the effect of the ambient
throughout the year. A striking aspect is that most failures temperature, in Figure 5 the ambient temperature is shown
occurred in the summer months. The average failure per day for the end of June till the beginning of August
developments per month in the past 5 years together with 2006, together with the number of failures per day.
the average monthly ambient temperature [10] are shown in
Figure 3. From the figure it can be seen that the number of

CIRED2009 Session 1 Paper No 0551


CIRED 20th International Conference on Electricity Distribution Prague, 8-11 June 2009

Paper 0551

30 18
0.75 July
25 15 0.65

Number of failures
Average temp [°C]

0.55
20 12
0.45

15 9 0.35

correlation
0.25
10 6
0.15

5 3 0.05

-0.05 2002 2003 2004 2005 2006


0 0
-0.15
23 26 29 2 5 8 11 14 17 20 23 26 29 1 4 7
June July August -0.25
Day year
Average temp. per day Number of failures
no delay 1 day delay 2 days delay 3 days delay 4 days delay 5 days delay
Figure 5 Average daily ambient temperatures from the end of June till the 7

beginning of August of 2006 0.75

0.65 August
In this figure it can be seen that the majority of the failures 0.55

occur after a period with higher ambient temperatures. 0.45

0.35

correlation
0.25
There is some delay between the moment of the high
0.15
ambient temperature and the moment of failure. This delay
0.05
is around 1 to 3 days, which can be seen in Figure 6. In the
-0.05 2002 2003 2004 2005 2006
case for the month July in 2006 the correlation between the
-0.15
ambient temperature and the number of occurred failures is
-0.25
0.49. When a delay of one day is taken into account it can year

be seen that the correlation coefficient increases to 0.57. For 8 no delay 1 day delay 2 days delay 3 days delay 4 days delay 5 days delay

other years it can be seen that a delay of 2 to 3 days results Figure 6 Correlation of the occurrence of failures and ambient temperature
in a higher correlation coefficient. including a delay of 0-6 days, the line shows the critical correlation value.

CONCLUSIONS
REFERENCES
Statistical analysis of the lifetime data of a population of
[1] R. A. Jongen, P.H.F. Morshuis, J.J. Smit, A.L.J. Janssen, E.
resin cable joints presented in previous work showed that Gulski, “Statistical Analysis of In-service Failed Resin Cable Joints”,
the joints are in their wear-out stage of life. Ageing was Proceedings International Conference on Condition Monitoring and
denoted as the main reason for failure. An increase in the Diagnosis, Korea, 2006.
number of failures was observed last year, which was higher [2] D. Hillel, Environmental Soil Physics, Academic Press, San
Diego, USA, 1998.
than expected. For this reason, the relation between ambient [3] R.E. White, Principles and Practice of Soil Science: the Soil as
temperature and failures was investigated. The following a Natural Resource, fourth edition, Blackwell Publishing, Malden, USA,
can be concluded: 2006.
• Soil temperature is highly dependant on various factors, [4] D.A. De Vries, “Thermal properties of soil In Physics of Plant
Environment”, W. R. van Wijk (ed.) North Holland Pub. Co., Amsterdam ,
like water content, soil type and ambient air 1963
temperature. The loading of the cable can influence the [5] J. Wu, D. L. Nofziger, “Incorporating temperature effects on
soil properties as well, which can result in a change of pesticide degradation into a management model”. Journal of Environmental
the (local) soil temperature. Quality, Vol. 28, pp. 92-100, 1999.
[6] IEC 287-2-1, Electric Cables, Calculation of Current Rating,
• An increase of failures in the summer months can be 1994.
clearly seen. Especially in the warmer months June- [7] C.L. Cooper, M.L. Dyer, G.G. Karady, “Investigation of the
August an increase is visible. Seasonal Variation of Ground Thermal Conductivity on High Voltage Cable
Ampacity”, Large Engineering systems Conference on Power Engineering,
• The peaks in the average daily ambient temperatures July 2004, pp. 108-112.
are often followed by an increasing number of failures. [8] G. Campbell, K. Bristow, “Soil thermal resistivity”. Australian
This can be caused by the high thermal stress in the Power Transmission and Distribution. Chapel Hill, Qld :PTD Publications:
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[9] KNMI, Royal Dutch Meteorological Institute, the Netherlands,
together with the aged insulation of the joint. http://www.knmi.nl.

CIRED2009 Session 1 Paper No 0551

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