Effect of

Component Failure Cause of Failure on Correction

Name Mode Failure System of Problem Comments
Failure rate 3E-05

Exponential distribution

Probability of failure within 15000

Reliabilty Function
Failure Rate

motors 6

tested hours 600

Failure after hours 100

175
350
Failure Rate use equation: number of failures
l=---------------------------------------------------------
motors 6 tested units x number of hours tested

tested hours 600

Failure after hours 100 3 3

175 l= ------------------------------------= ------------------=
350 [(3x600)+100+175+350] 2425
0.00123711 failures/hour
 l= 2.5E-05

MTTF = ?

probability of 10000 hours of operation

 1 1
l= 2.5E-05 MTTF = ϴ= ----------- = ----------- = 40000
l 2.5E-05
MTTF = ?

probability of 10000
 F(T)= 1-e^(-T/ϴ)
l= 2.5E-05 R(T)= 1-F(T) = e^(-T/ϴ) = e^(-10000/40000) = 0.7788008

MTTF = ? R(10000) =

probability of not failure: T= 10000

MTTF=ϴ= 40000
RA= 0.99 0.9

RB1=RB2=RB3= 0.9 0.99 0.9

RC= 0.96 0.9

RD= 0.98
0.96 0.98
RA= 0.99 0.9

RB1=RB2=RB3= 0.9 0.99 0.9

RC= 0.96 0.9

RD= 0.98

RC'= (1-(1-RB1)(1-RB2)(1-RB3))= 0.999

R= RAxRB'xRCxRD = 0.93046061
0.96 0.98
 G1 G2
RA= 0.95
RA
RB= 0.98 RD
RB
RC= 0.99 RE
RC
RD= 0.99

RE= 0.97
 G1 G2
RA= 0.95
RA
RB= 0.98 RD
RB
RC= 0.99 RE
RC
RD= 0.99

RE= 0.97

RG1 = 0.99999
R= 0.99969
RG2= 0.9997
RA = 0.96 RC'

RB = 0.98 RC1=.9
RA=.96 RB=.98 RD=.99
RC = 0.9 RC2=.9

RD = 0.99
RA = 0.96 RC'

RB = 0.98 RC1=.9
RA=.96 RB=.98 RD=.99
RC = 0.9 RC2=.9

RD = 0.99

RC'= 0.99

R= 0.92207808
 RBC'

1 2 3 RB
A 0.97 0.92 0.95 RA
B 0.85 0.9 0.9 RC
C 0.95 0.93 0.88
 RBC'

1 2 3 RB
A 0.97 0.92 0.95 RA
B 0.85 0.9 0.9 RC
C 0.95 0.93 0.88

RBC' 0.9925 0.993 0.988

R 0.962725 0.91356 0.9386

Voltage T= 120 L(x) = k(x-T)^2
tolerance =x= 5

Loss= L = 200

Resistor 2

k=?

Loss Function?

Tolerance?
Voltage T= 120 L(x) = k(x-T)^2
tolerance =x= 5
200=k(5)^2 k=200/25=8
Loss= L = 200
L(x)=8(x-T)^2
Resistor 2

k=? 2=8(x-120)^2

Loss Function? x=(2/8)^0.5+120

Tolerance? x= 120.5
 Dimension Process P Process Q
Value (mm) - x probability probability
0.2 0 0.02
0.21 0.12 0.03
0.22 0.12 0.15
0.23 0.12 0.15
0.24 0.28 0.3
0.25 0.12 0.15
0.26 0.12 0.15
0.27 0.12 0.03
0.28 0 0
 Dimension Process P Process Q P weighted Q weighted
Value (mm) - x probability probability Loss ($) Loss ($) Loss ($)
0.2 0 0.02 96 0 1.92
0.21 0.12 0.03 54 6.48 1.62
0.22 0.12 0.15 24 2.88 3.6
0.23 0.12 0.15 6 0.72 0.9
0.24 0.28 0.3 0 0 0
0.25 0.12 0.15 6 0.72 0.9
0.26 0.12 0.15 24 2.88 3.6
0.27 0.12 0.03 54 6.48 1.62
0.28 0 0 96 0 0
Expected loss 20.16 14.16

Specification 0.24 0.03 L(x)=60000(x-T)^2

k= 60000
Kermit Theatrical Products

24.029 24 0.03
24.003
24.02 x-bar 0
23.991 sigma 0
24.008
23.996 Ucl 24.03
23.991 Lcl 23.97
24
24.005 z-upper #DIV/0!
24.011 z-lower #DIV/0!
23.989
24.023 percent outside=
24.02
24.004
24.004 Cp= #DIV/0!
24.002
23.998 Cpu= #DIV/0!
23.993
24.016 Cpl= #DIV/0!
24.01
23.991
24.008
24.015
23.99
24.013
24.01
23.995
23.997
23.988
23.996
23.995
24.004
23.994
24.001
24.006
23.986
24.001
23.995
24.013
23.99
24.008
23.996
24.01
24.002
24.005
23.999
24
23.991
24.007
23.992
23.994
23.997
23.995
23.994
24.001
24
24.001
24.007
23.995
24
23.984
24.001
23.996
24.013
23.999
23.984
24
23.994
23.971
24.008
24.011
24.015
23.998
23.997
24.009
23.995
23.999
24.005
23.985
24.002
23.994
24.01
23.988
24.003
24.009
24.005
24.009
24.018
24.003
23.998
23.983
24.001
24.003
24.006
23.996
24
24.013
24.009
24.019
24.007
#DIV/0!
#DIV/0!

#DIV/0!
Kermit Theatrical Products

24.029 Columna1 24 0.03

24.003
24.02 Media 24.00135 x-bar 24.00135
23.991 Error típico 0.00096707 sigma 0.00967071
24.008 Mediana 24.001
23.996 Moda 24 Ucl 24.03
23.991 Desviación e 0.00967071 Lcl 23.97
24 Varianza de l 9.3523E-05
24.005 Curtosis 0.53131874 z-upper 2.96255243
24.011 Coeficiente d 0.05270806 z-lower 3.24174585
23.989 Rango 0.058
24.023 Mínimo 23.971 percent outside=
24.02 Máximo 24.029
24.004 Suma 2400.135
24.004 Cuenta 100 Cp= 1.03404971
24.002 Nivel de conf 0.00191888
23.998 Cpu= 0.98751748
23.993
24.016 Clase Frecuencia Cpl= 1.08058195
24.01 23.971 1
23.991 23.9767778 0
24.008 23.9825556 0
24.015 23.9883333 7
23.99 23.9941111 14
24.013 23.9998889 20
24.01 24.0056667 26
23.995 24.0114444 19
23.997 24.0172222 7
23.988 y mayor... 5
23.996
23.995
24.004
23.994 Histograma
24.001 30
24.006
20
23.986
24.001 10
Frecuencia

23.995 0
24.013 1 8 6 3 7 14 2 ...
9 Frecuencia
97 77
7
55
5
33
3 66 444 222 yor
11
1
88
8
23.99 3.
2 7 5 3 1 8 6 6 4 2 a
24.008 7 7 7 5 5 5 3 3 3 1 1 1 8 8 8 6 66 4 4 4 2 2 2 y m
7 7 5 5 3 3 1 1 8 8 66 4 4 2 2
23.996 9 7 6 98 2 98 8 99 4 99 9 0 05 01 1 01 7
. . . . . . . .
24.01 2 3 2 3 2 3 2 3 2 3 24 2 4 2 4
24.002
24.005 Clase
23.999
24
23.991
24.007
23.992
23.994
23.997
23.995
23.994
24.001
24
24.001
24.007
23.995
24
23.984
24.001
23.996
24.013
23.999
23.984
24
23.994
23.971
24.008
24.011
24.015
23.998
23.997
24.009
23.995
23.999
24.005
23.985
24.002
23.994
24.01
23.988
24.003
24.009
24.005
24.009
24.018
24.003
23.998
23.983
24.001
24.003
24.006
23.996
24
24.013
24.009
24.019
24.007
 0.15%
0.06%

0.21%

2 ... Frecuencia
22 yor
a
ym
 Operator 1 Operator 2 tolerance 0.1
Trial 1 Trial 2 Trial 1 Trial 2 Mu 0.75
1 0.078 0.082 0.069 0.077 n= 15
2 0.102 0.079 0.08 0.074 r= 2
3 0.085 0.08 0.076 0.08
4 0.07 0.079 0.092 0.067
5 0.093 0.065 0.083 0.083 x-bar 1 0.07683333
6 0.054 0.077 0.079 0.077
7 0.075 0.067 0.066 0.076 R-bar 1
8 0.064 0.066 0.075 0.068
9 0.077 0.049 0.072 0.065
10 0.095 0.078 0.07 0.074
11 0.104 0.086 0.091 0.082
12 0.083 0.082 0.09 0.074
13 0.068 0.064 0.062 0.072
14 0.09 0.077 0.078 0.079
15 0.061 0.075 0.07 0.078

2.305
x-bar 2 0.07596667