इंटरनेट मानक

Disclosure to Promote the Right To Information

Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.

“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न' 5 तरफ”

Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”

IS 2102-1 (1993): General tolerances, Part 1: Tolerances

for linear and angular dimensions without individual
tolerance indications [PGD 20: Engineering Standards]

“!ान $ एक न' भारत का +नम-ण”

Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”

है”
ह
Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
 IS 2102 ( Part 1 ,) : 1993
IS0 2768-l : 1989
( Reaffirmed 2003 )

UDC 621’753’1 : 744’4

@ BIS 1993

iBUik@AlJ Of INDIAN STANDARDS

hk4W4ft $Ha4VhW,9 BAHADUR SHAH ZAFAR MARG
NEW OELHL 110002

Indian Standard
GENERAL
PART 1 TOLERANCES FOR LINEAR AND ANGULAR
INDIVIDUAL TOLERANCE INDICATIONS
( Third Revision )
1 Scope
This part of IS0 2758 is intended to simplify drawing indica-
tions and it specifies general tolerances for linear and angular
dimensions without individual tolerance indications in four tol-
erance classes.
NOTE 1 - The conceptsbehind the generaltolerancingof linearand
angulardimensionsare describedin annex A.
It applies to the dimensions of parts that are produced by metal
removal or parts that are formed from sheet metal.
NOTES
2 Thesetolerancesmay be suitablefor use with materialsother than
metal.
3 Parallel International Standards exist or are planned, e.g. see
IS0 60621)for castings.
This part of IS0 2758 only applies for the following dimensions
which do not have an individual tolerance indication :
a) linear dimensions (e.g. external sizes, internal sizes,
step sizes, diameters, radii, distances, external radii and
chamfer heights for broken edges);
b) angular dimensions, including angular dimensions
usually not indicated, e.g. right angles BOoI, unless ref-
erence to IS0 2768-2 is made, or angles of uniform pcly-
gons;
cl linear and angular dimensions produced by machining
assembled parts.
It does not apply for the following dimensions :
a) linear and angular dimensions which are covered by
reference to other standards on general tolerances;
b) auxiliary dimensions indicated in brackets;
c) theoretically exact dimensions indicated in rectangular
frames.
1) IS0 8062 : 1904, Castings - System of dimensional tolerances.
IS 2102 ( Part 1) : 1993
IS0 2768-l : 1989
TOLERANCES
DIMENSIONS WITHOUT
2 General
When selecting the tolerance class, the respective customary
workshop accuracy has to be taken into consideration. If smal-
ler tolerances are required or larger tolerances are permissible
and more economical for any individual feature, such toleran-
ces should be indicated adjacent to the relevant nominal dimen-
sion(s).
General tolerances for .linear and angular dimensions apply
when drawings or associated specifications refer to this part of
IS0 2768 in accordance with clauses 4 and 5. If there are gen-
eral tolerances for other processes, as specified in other Inter-
national Standards, reference shall be made to them on the
drawings or associated specifications. For a dimension
between an unfinished and a finished surface, e.g. of cast or
forged parts, for which no individual tolerance is directly indi-
cated, the larger of the two general tolerances in question
applies, e.g. for castings, see IS0 806211.
3 Normative references
The following standards contain provisions which, through
reference in this text, constitute provisions of this part of
IS0 2768. At the time of publication, the editions indicated
were valid. All standards are subject to revision, and parties to
agreements based on this part of IS0 2768 are encouraged to
investigate the possibility of applying the most recent editions
of the standards indicated below. Members of IEC and IS0
maintain registers of currently valid International Standards.
IS0 2758-Z : 1989. General tolerances - Part 2: Geometrical
tolerances for features without individual tolerance indications.
IS0 8015 : 1985, Technical drawings - Fundamental toleran-
cing principle.
4 General tolerances
4.1 Linear dimensions
General tolerances for linear dimensions are given in tables 1
and 2.
IS 2102 ( Part 1) : 1993
IS0 2766-l : 1969

4.2 Angular dimensions a) “IS0 2768”;

General tolerances specified in angular units control only the b) the tolerance class in accordance with this part of
general orientation of lines or line elements of surfaces, but not IS0 2768.
their form deviations.
EXAMPLE
The general orientation of the line derived from the actual sur-
face is the orientation of the contacting line of ideal geometrical
IS0 2768-m
form. The maximum distance between the contacting line and
the actual line shall be the least possible value (see IS0 8015).

The permissible deviations of angular dimensions are given in

table 3.
6 Rejection

Unless otherwise stated, workpieces exceeding the general

5 Indications on drawings tolerance shall not lead to automatic rejection provided that the
ability of the workpiece to function is not impaired (see
If general tolerances in accordance with this part of IS0 2768 clause A.4).
shall apply, the following information shall be indicated in or
near the title block :

Table 1 - Permissible deviations for linear dimensions except for broken edges
(external radii and chamfer heights, see table 2)
Values in millimetres

Permissible deviations for basic size range

Tolerance class
I n c11 1 over ) over 1 over 1 over 1 over 1 over 1 over

I Designation
I
Description

6 36 126 400 loo0 2066 46cm

f fine i 0,05 k 0,05 f0.1 kO.15 f 0,2 *0,3 kO.5 -

m medium f0.1 fO,l f 0,2 +0,3 kO.5 f0.8 -L 1,2 *2

C coarse +_0,2 + 0.3 +0,5 kO.8 +1,2 f2 +3 +4

V very coarse - f0,5 kl +1,5 f2,5 f4 +6 +_8

1) For nominal sizes below 0.5 mm, the deviations shall be indicated adjacent to the relevant nominal size(s).

Table 2 - Permissible deviations for broken edges (external radii and chamfer heights)
Values in millimetres

Tolerance class Permissible deviations for basic size range

Designation Description 0.5” up to 3 over 3 up to 6 over 6
f / fine
---__ * 0,2 +0,5 fl
I
m
_~
/ medium
C coarse
-___. f 0,4 +1 +2
V very coarse

1) For nominal sizes below 0,5 mm, the deviations shall be indicated adjacent to the relevant nominal size(s).

Table 3 - Permissible deviations of angular dimensions

Permissible deviations for ranges of lengths, in millimetres,

Tolerance class
of the shorter side of the angle concerned
Designation Description up to 10 over 10 up to 56 over 56 up to 120 over 120 up to 406 over 4lXl
f fine
f10 + 0030’ + 0020 + 0010’ + 005
m medium

C coarse It 090 kOO15’ ltOOl0

~____ -.- -__-
V very coarse + 30 220 +1o k OY?O’ f 0020’

2
 IS 2102 ( Part 1) : 1993
IS0 2768-l : 1989

Annex A
(informative)

Concepts behind general tolerancing of linear and angular dimensions

A.1 General tolerances should be indicated on the drawing c) the drawing readily indicates which feature can be pro-
by reference to this part of IS0 2768 in accordance with duced by normal process capability, which also assists
clause 5. quality engineering by reducing inspection levels;

The values of general tolerances correspond to tolerance d) those dimensions remaining, which have individually in-
classes of customary workshop accuracy, the appropriate dicated tolerances, will, for the most pat-t, be those control-
tolerance class being selected and indicated on the drawing ac- ling features for which the function requires relatively small
cording to the requirement for the components. tolerances and which therefore may require special effort in
the production - this will be helpful for production plan-
ning and will assist quality control services in their analysis
A.2 Above certain tolerance values, there is usually no gain of inspection requirements;
in manufacturing economy by enlarging the tolerance. For
example, a feature having a 35 mm diameter could be manufac- e) purchase and sub-contract supply engineers can
tured to a high level of conformance in a workshop with negotiate orders more readily since the “customary
“customary medium accuracy”. Specifying a tolerance of workshop accuracy” is known before the contract is placed;
k 1 mm would be of no benefit in this particular workshop, as this also avoids arguments on delivery between the buyer
the general tolerance values of *0,3 mm would be quite and the supplier, since in this respect the drawing is com-
adequate. plete.

However, if, for functional reasons, a feature requires a smaller These advantages are fully obtained only when there is
tolerance value than the “general tolerances”, then that feature sufficient reliability that the general tolerances will not be
should have the smaller tolerance indicated individually adja- exceeded, i.e.’ when the customary workshop accuracy of the
cent to the dimension defining its size or angle. This type of particular workshop is equal to or finer than the general
tolerance falls outside the scope of general tolerances. tolerances indicated in the drawing.

In cases where the function of a feature allows a tolerance

The workshop should, therefore
equal to or larger than the general tolerance values, these
should not be indicated adjacent to the dimension but should - find out by measurements what its customary
be stated on the drawing as described in clause 5. This type of workshop accuracy is;
tolerance allows full use of the concept of general tolerancing.
- accept only those drawings having general tolerances
There will be “exceptions to the rule” where the function of the equal to or greater than its customary workshop accuracy;
feature allows a larger tolerance than the general tolerances,
and the larger tolerance will provide manufacturing economy. - check by sampling that its customary workshop accu-
In these special cases, the larger tolerance should be indicated racy does not deteriorate.
individually adjacent to the dimension for the particular feature,
e.g. the depth of blind holes drilled at assembly. Relying on undefined “good workmanship” with all its uncer-
tainties and misunderstandings is no longer necessary with the
concept of general geometrical tolerances. The general
A.3 Using general tolerances leads to the following advan- geometrical tolerances define the required accuracy of “good
tages : workmanship”.

a) drawings are easier to read and thus communication is

made more effective to the user of the drawing; A.4 The tolerance the function allows is often greater than
the general tolerance. The function of the part is, therefore, not
b) the design draughtsman saves time by avoiding de- always impaired when the general tolerance is ioccasiorlallv)
tailed tolerance calculations as it is sufficient only to know exceeded at any feature of the workpiece. Exceeding the
that the function allows a tolerance greater than or equal to general tolerance should lead to a rejection of the workpiece
the general tolerance; only if the function is impaired.

Rrprogr*phy Unit, BIS, New Dclbi, India

Bureau of Indian Standards

BIS is a statutory institution .established under the Bureau of Indian Stunt.@& Act, 1986 to promote
harmonious development of the activities of standardization, marking‘and quality certifidation of goods and
attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publi&tions may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publication), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the, basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates tIi+ no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue
of ‘BIS Handbook’ and ‘Standards Monthly Additions’.
This Indian Standard has been developed from Dot: No. LMD 01 ( 0126 )

Amendme& I&u&d k&e Publication’

Amend No. Date of Issue Text Affected

BUREAU OF INDIAN STANDARDS

Headquarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002 Telegrams: Manaksanstha
Telephones: 323 0131,323 33 75,323 94 02 (Common to all offices)
Regional Offices: T&phone
,
Central : Meoak Bhavan, 9 Bahadur Shah Zafar Marg 323 76 17; 323 38 41
NEW DELHI 110002
Eastern : l/14 C,I.T, Scheme VII M, V.I.P. Road, Maniktola
CALCUiTA 7bOO54 t 86 99,337
337 84 26,337 9i
ri5 6i
2b
Northern : SC0 335-336, Sector 34-A CIiANDi&RH 160022 : bb;3843
( bbEjb25
Southern : C.I.T. Campus, IV Cross Road, CHENNAI 600113
235 02
{ 23s 15 16, $35 b4
19,235 23 4i
i5
Western :
( 832 78 95,832
832 92 it3 5g
91,832 78 bE
Branches :