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SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.

00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Mounting Plate Installation and Leveling for Pumps SAIC-G-2021 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A. Centrifugal Pumps: See Note 1

All soleplate elevations are to be set in accordance with the construction


drawings. On multiple soleplate installations, one of the soleplates is
chosen as the “reference” soleplate with regard to elevation. This
SAES-G-005
A1 “reference” soleplate is usually the one under the equipment requiring
5.5
“process” connections. API 686 Ch 5 Para 3.9.3.1. For special-purpose
equipment Use Master / precision optical or laser level. API 686 Ch 5
Para 3.9.3.2

Mounting plate jackscrews shall be liberally coated with paste wax or


SAES-G-005
A2 grease to prevent grout adherence. Liquid waxes and oil are not
5.5
permitted. API 686 Ch 5 Para 3.9.1.2

Each individual soleplate level is to be set longitudinally and transversely


to within 42 micrometers per meter (0.0005 in. per ft) with no more than
130 micrometers (0.005 in.) elevation difference between any two points
SAES-G-005
A3 taken on an individual soleplate. In addition, any pair of soleplates (where
5.5
more than one soleplate is used under an individual piece of equipment)
shall be at the same elevation to within 130 micrometers (0.005 in.). API
686 Ch 5 Para 3.9.3.4

Final elevation and level of all soleplates for critical equipment shall be set
with a precision tilting level and precision scale. To balance the length of
sighting distance, the tilting level is to be set near the foundation within a 6 SAES-G-005
A4
m (20-ft) radius of all soleplates. A peg test of the instrument prior to the 5.5
start of the leveling is essential API 686 Ch 5 Para 3.9.3.6 (see Annex I of
API 686).

General-purpose equipment and ASME pump baseplate mounting


surfaces are to be leveled longitudinally and transversely to within 400 SAES-G-005
A5
micrometers per meter (0.005 in. per ft). Refer to Annex D for baseplate 5.5
leveling for horizontal centrifugal pumps.API 686 Ch 5 Para 3.9.4.4.

API pump baseplate mounting surfaces are to be leveled longitudinally


and transversely to within 250 micrometers per meter (0.003 in. per ft). SAES-G-005
A6
This may require removal of equipment to access the machined mounting 5.5
surfaces.API 686 Ch 5 Para 3.9.4.5.

For pumps having a driver rating of 750 kW (1,000 HP) or above the 31-SAMSS-004,
A7 underside of fabricated base plates are constructed with full depth cross Para. 6.3.7 Design
members under all machinery feet,

Saudi Aramco: Company General Use


Baseplates are fully covered by a smooth deck plate. All walking surfaces
are coated with non-slip paint. All baseplates, excluding sub-bases, for 31-SAMSS-004,
A8 Design
permanent installation in onshore facilities are grouted. The grout holes Para. 6.3.9
must be accessible for grouting with the pump and driver mounted.

The outside corner of the base plate in contact with the grout have at least SAES-G-005
A9 Design
50 mm (2 in.) radius in the plan view, (API 610 Para. 6.3.10). 5.5

For offshore installations, the base plate and pedestal support assembly 31-SAMMS-004,
A10
are sufficiently rigid to be mounted without grouting. Para. 6.3.13

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Mounting Plate Installation and Leveling for Pumps SAIC-G-2021 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

B. Positive Displacement Pumps: See Note 1

B1 Anchor bolts are not used to fasten machinery to the mounting plates, 31-SAMSS-009,
(API 675 Para. 3.3.5). First Paragraph

All pads for drive train components are machined flat and parrallel and 31-SAMSS-009,
B2
larger than the foot of the mounted equipment., (API 675 Para. 3.3.10). First Paragraph

ITEM No. A1 to A15 of this SAIC to be considered for this part as


B3 SAIC-G-2021
applicable.

The Maximum allowable number of shims under any equipment support 31-SAMSS-009,
B4
foot is five, (API 686, Chapter 7, Para. 5.4.2.1). First Paragraph

Jackscrews are provided for vertical adjustment of base plates on units


31-SAMSS-009,
B5 exceeding 450 kilograms (1000 pounds) in overall weight, (API 675 Para.
First Paragraph
3.3.9).

Pumps with separate drivers are provided with continuous base plates 31-SAMSS-009,
B6
under both the pump and the driver.(API 675 Para 3.3.2) First Paragraph

REMARKS:

NOTES: 1. Complete the API 686 Checklist and attach to this SAIC.
ATTACHMENTS:
ATTACHMENT 1 - API RP 686 MOUNTING PLATE INSTALLATION & LEVELING (PUMPS)
REFERENCE DOCUMENTS:
1. SAES-G-005 -- Centrifugal Pumps, 13 July 2014
2. 31-SAMSS-004 -- Centrifugal Pumps, 19 August 2014
3. 31-SAMSS-009 -- Positive Displacement Pump-Control Volume, 12 November 2013
4. API 686 -- Recommended Practices for Machinery Installation and Installation Design, SECOND EDITION, DECEMBER 2009
5. API 675 -- Positive Displacement Pump-Control Volume, Second Edition
6. API 610 -- Centrifugal Pumps for Petroleum, Heavy Duty Chemical, and Gas Industry Services, 11th Edition-September 2010.
7. SAES-G-006 -- Positive Displacement Pumps - Controlled Volume 12 November 2013

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Mounting Plate Installation and Leveling for Pumps SAIC-G-2021 30-Apr-17 MECH-
ATTACHMENT 1 - API RP 686 MOUNTING PLATE INSTALLATION & LEVELING (PUMPS)

Saudi Aramco: Company General Use


Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use

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