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EIGHT
area of the coil. The croSs-sectional area of the airstream at the entrance of the
coil
.:'Jlace velocity ofthe air. The volume rate of airflow divided by the face area
>Surface area ofthe coil. The heat-transfer area in contact with the air .
·>NtJ.thber ofrows oftubes. The ,number of rows in the direction of airflow
147
148 REFRIGERATION AND AIR CONDITIONING
Figure 8-1 A chilled-water coil for cooling and dehumidifying air. (Bohn Heat Transfer Division.o/."
Gulf &: Western.) .~£;'Fj
~,;W~
8-3 Condition of air passing through the coll (ideal) A condition curve is a series Ofi
points on the psychrometric chart representing the condition of the air as it passes
through the coil. Some thermodynamics texts show the line 1-2-3 on Fig. 8-2 as the,,'
process. This condition curve shows a drop in temperature at constant humidity ratio j
until the air becomes saturated. From point 2 to point 3 the state of the air follows;
:~<Tl
;;'eJ
"I
" ..\
Straight line
line until the air leaves the coil. Path 1·2-3 would occur only if the
",_n ..'031'1I1n
. metal, and (3) convection to the refrigerant or chilled water. For a differential
coil, two equations are available for the rate of heat transfer, dq W, for an
ofareadA m 2
h dA .
dq =_C_ (h - h.) (8-l)
C a I
pm
hc =convection coefficient, W1m 2 • K
,cpm = specific heat of air mixture, kJ Ikg •K
.., ." ha = enthalpy of air, kJ/kg
hi =enthalpy of saturated air at wetted·surface temperature, kJ/kg
:,:selcOnIQ. equation expresses the rate of heat transfer to the refrigerant or chilled
Airflow
... Water
, : , , ' .' ' ,:
: :
, . . . : "
,', : "
tr
..
Flow of refrigerant
n ,,' . or chilled water
cient because of the additional resistance to heat transfer provided by the metal'
water mm on the air side.
Equating Eqs. (8-1) and (8-2) gives
t. - t h A
- ' - ' = __C_ -=R (8-3) ....
ha - h; cpmh, A; <;
When the enthalpy of the air, the temperature of the refrigerant, and the ratioR'~;'
are Jrnown for a certain position in the coil, the temperature of the wetted surface c;Ji:1
be calculated. Determining the temperature of the wetted surface is a key step in ana
lyzing the performance of the coil. In Eq. (8-3) when t" ha , and R are known, twoJ
variables are still unknown, t; and hi' The enthalpy of saturated air h; is a function of!'
_,.·-... ·c,
the temperature of the wetted surface t;, and values are available from Table A-2, but, ·~;,·c>:
""to
!~t
Example 8-1 At one position in a cooling and dehumidifying coil which has an:
R value of 0.22, ha = 85.5 kJ/kg and t, = 9.0 e. What are the values of t; and h;? '.'
0
Solution One technique for solving the nonlinear equation (8-5) uses the Newton
Raphson technique. If a function of x is written in such a form that/ex) = 0, the'
procedure is to choose a trial value of x and compute f and df/dx. The improved
value of x is then
f
x =x --
new old df/dx
,<
df
f= 22.0329 and - = 17.236
dt;
COOLING AND DEHUMIDIFYING COILS 1SI
22.0329
t.
I, new
=20 - 7.9718
=17.236
iteration yields
df
f= 0.5188, - = 7.604
dti
0.5188 °
ti new
,
= 17.236 - 7.604
= 17.17 C
hi =48.37 kJ/kg
..... ""~.......a ...6
the surface area of a coil The foregoing relations can now be applied
_ the surface area of a coil when the entering conditions and flow rate of the
....·IIT. .
t;xamp.le 8-2 A counterflow chilled-water coil is to cool 2.5 kg/s of air from an
condition of 30°C dry-bulb and 21°C wet-bulb temperature to a final
temperature of 13°C. Chilled water enters the coil at 7°C and leaves at
. :2°C. The ratio of outside to inside surface area is 16: 1, he = 55 W/m 2 • K,
== 3 kW/m2 • K, and cpm = 1.02 kJ/kg • K. Calculate (a) the required surface
.. and (b) the dry-bulb temperature of the leaving air.
(i) (2)
. I
I
ha, 1 = 60.6 kJ/kg I ha,2 = 48.66 kJ/kg ha,3 = 36.72 kJ/kg
I I
t./, 1 16.28°C I t,,2 = 12.97°C = 9.47°C
t i ,3
hi, 1 = 45.72 kJ/kg I hi, 2 = 36.59 kJ/kg hi, 3 = 28.13 kJ/kg
I ,
10( A 1-2 ;a. I '( A 2_3 ------'1101 Water
flow
8-4 State points of air and chilled water for coil in Example 8-2.
152 REFRIGERATION AND AIR CONDITIONING
Label the air inlet (and water outlet) of the coil as position 1 and the
outlet (and water inlet) as 3. An arbitrary position 2 is taken where one-half
heat has been transferred. At 2 the temperature of the chilled water t, 2 is '" '.
way between 7.0 and 12°C, and the enthalpy of the air ha 2 is midway between' .
'0 "-.'" "
ha ,1 and ha ,3' The enthalpy of entering air at 30 and 21 C dry- and wet-bulb
temperatures, respectively, is, from the psychrometric chart in Fig. 3·1, equal til'"
60.6 kJ /kg. The wet-bulb temperature of the leaving air is 13°C, and since this air'
will be close to saturation, from Table A·2 or Fig. 3-1, ha ,3 = 36.72 kJ/kg. The air ',.'
enthalpy at point 2 is (60.6 + 36.72)/2 = 48.66 kJ/kg.
The value of R in Eq. (8-3) is
h A 55(16)
R = _C_ - = = 0.2876 kg • K/kJ
~pmh, Ai 1.02(3000)
When the value of R, the air enthalpy ha ,l' and the chilled-water temperature .,.'
t"l are known, the interface conditions t i ,l and hi,l can be computed by the"
method illustrated in Example 8-1. The interface values for the three points are: 3
:~ ~I '
Position ha tr ti hi
(a) The coil area could be calculated using either the air-side or the chilled- "
water-side heat-transfer relations. Choosing the air-side calculation, designate'
A 1-2 as the area between positions 1 and 2 in which the rate of heat transferred
ql-2 is
Another expression for this rate of heat transfer comes from the rate equation,
hA
=
C 1-2 X mean-enthalpy difference
q 1-2
cpm
Equating the two expressions for ql-2 and solving for A 1-2 gives
29,850
A =- - : - - - - - - - - - - - - - - -
1-2 (55/1.02) [(60.6 + 48.66)/2 - (45.72 + 36.59)/2]
=41.1 m2
In a similar manner A 2-3 can be computed
2.5(48.66 - 36.72) (IOOOW/kW) ,
A =~.- - - - - - - - - - - - - - -
2-3 (55/1.02) [(48.66 + 36.72)/2 - (36.59 + 28.13)/2]
= 53.6 m 2
'.'
The surface area of the coil is 41.1 + 53.6 = 94.7 m 2 •
COOLING AND DEHUMIDIFYING COILS 1S3
) After the areas A 1-2 and A 2-3 have been calculated, sensible-heat relation
-can be used to predict the dry-bulb temperatures at positions 2 and 3. For
A 1-2' the sensible-heat transfer in kilowatts is
Qs = (2.5 kg/s)cpm(lOOO W/kW) (t 1 t 2 , K)
cpm
is in kJ/kg • K,
=A h t1 + t2 _ t.I, 1 + t.I, 2 )
1-2 c( 2 2
t2 = 20.56°C
t3 = 13.72°C
':n.nrnu~'rI
accuracy will be achieved if the coil is divided into a large number of
increments. If just one increment of area had been used in Example 8-2, the cal
area would have been 94.35 m2 , and if four increments had been used, the
ialso affected by the number of increments. For one, two, and four increments
the calculated outlet dry-bulb temperatures are 12.73, 13.72, and 14.12°C,
':'Example 8-2 water is the cooling medium, and its temperature changes con
" ....... n"... is assumed. The same calculation method is used for the direct-expansion'
MOiistulre removal The rate of moisture removal from the air in an increment of
" can be determined after the area and the wetted-surface temperatures have been
,,"'""..... y . The mass balance specifies that
8-7 Actual coil condition curves Figure 8-2 illustrated two idealized condition
showing the state of air passing through the coiL Path 1-2-3 would occur if the
mass of air were in equilibrium while being cooled. Path l-i would occur if a
surface of constant temperature cooled the air. The actual curve takes a shape .u.....,.. ..
in Fig. 8-5; the curve becomes steeper as the air progresses through the coil.
outlet conditions after the air passes through two, four, six, and eight rows of tubeS'
The reason for the progressive increase in slope of the coil condition curve as ....L~'i::~.
air flows through the coil is that the temperature of the wetted surface
.'
from the air inlet to the air outlet. In Example 8-2, ti ,3 is less than ti ,2 which in tp,rn;
is less than ti ,1' The actual coil condition curve could be imagined as a composite a
of
series of straight lines~ line ab in Fig. 8-5 is in contact with a wetted surface at tem
perature x. The next segment of the condition 'curve is be, where the wetted surface is ."
one also sees that the points representing the outlet conditions from successive rows of .
tubes become closer. Usually more cooling is performed, for example, in the first row
of tubes in a coil than in the last because the enthalpy difference between the air and",' •.
If the state points of the air in Example 8-2 at points 1,2, and 3 are plotted on a..
psychrometric chart, they outline a curve similar to the one in Fig. 8-5. The example
used chilled water as a refrigerant with its lowest temperature at the air outlet. Does av ·
direct-expansion coil give a curved line for the coil condition curve? Yes, because evenn
in.a direct-expansion coil the temperature of the wetted surface drops in the direction
of the airflow. The truth of this statement can be shown by reference to Eq. (8-3). The!!
values of Rand t, are constant throughout the direct-expansion coil, and changes,in'!
]0
.2
...
(IS
b, 2 rows ~
c,4rows ~
d, 6 rows ::l
0::
' \ e,8 rows
... ,.-,":;
hi must be in the same direction. When the enthalpy of air ha decreases as the
',,'+I ..,U1<01 through the coil, ti and hi must also decrease. Data from manufacturers'
"Solving for outlet conditions Example 8-2 showed how the required area of a coil
be calculated to give a desired rate of heat transfer. Such a calculation might be
in the selection of the coil. Another important calculation, however, is to predict
outlet conditions with a given coil, refrigerant temperature, and inlet-air condition.
'. A stepwise solution of a direct-expansion coil is possible by dividing the known
area into several sections. The first such section is A 1-2 in Fig. 8-6. Four equations
be written for the first increment of areas
G(ha,1 - ha ,2) =q kW (8-7)
h cA 1-2 (h a,l + ha,2 _ h.1,1 + h.1.2) =q
W (8-8)
c
pm
2 2
hAl
, -2 (t. + t.
I, 1 "2
. _ t~ =q W (8-9) .
. A/Ai . 2 '
hi ,2 =[(ti,2) from Eq. (84) (8-10)
A/A; is the ratio of air-side to refrigerant-side areas. The wetted-surface condi
ti ,1 and hi, 1 can be determined as in Example 8-1. The four remaining unknowns,
'. h2' h i,2 , and t i,2' can be solved from the four simultaneous equations (8-7) to
10). Kusuda 2 has developed a graphical method for making this calculation.
;'d;"~[fS~ • Partially dry con So far in this chapter we have considered only coils whose entire
is wet. All the coil surface will be wet if,the entire surface is below the dew
.....J.J., . ." "
.·/point temperature of the entering air. Sometimes, however, the coil surfaces at the air
f\ '~~:f~Wet are dry, and condensation does not begin until farther along in the coil. Conden
, \.i"::,·
.• :sation begins when the surface temperature of the 'coil drops to the dew-point tern
':perature of the entering air, as illustrated in Fig, 8-7. On the psychrometric'chartin
'.-Fig. 8-8, sensible cooling with no dehumidification occurs along the dry portion of the
'<';HE?~~ 1-2. ~ heat-trans!er calculations th.e coil must be ~reated as- two separate surfaces,
···.·usmg applicable equatIOns for the dry and the wet sectIOns. .
156 REFRIGERATION AND AIR CONDITIONING
(0
J.oI'<<-----Dry---~~--Wet
Example 8·3 The airflow rate through a direct-expansion coil is 0.32 kg/s, and ili,e .
entering conditions of the air are 30°C dry-bulb temperature and 20°C wet~bulb
temperature. The refrigerant temperature is 10°C, h, = 2400 W/m 2 • K, he =
100 W/m 2 • K, and the ratio of external to internal surface area is 18.0. (a) What
is the· dry -bulb temperature of the air when condensation begins? (b) How much
surface area of the coil is dry?
Solution (a) From the psychrometric chart (Fig. 3-1) ha 1 =57.2 kJ/kg. The dew
point temperature of entering air is ti 2 = IS.0oe. At the point where condenSa
tion begins, both the following equati~ns apply
(t2 - t. 2)h dA
I, C
=(t.12 -,t)
'
h..:..,_dA_A...:-i
A
(8-1'1)
and
h dA h dAA
," (h - h ) _c_. =(t. _ t) r i (8-12)
a,2 i,2 c 1,2 r A'
pm
COOLING AND DEHUMIDIFYING COILS 157
iWitllons (8-11) and (8-17) show, incidentally, that for the special case where
,= Wi,2
t _t =h0,2 -h
i,2
2 i,2 c
pm
2400
(t2 -15.0) (l00) =(l5.0 - 10.0)
18.0
t2 = 21.7°C
. .(b) The same value of hr is assumed to apply to the dry area even though hr
.inc111des the resistance of the condensed water mm. Using the arithmetic-mean
..temperature difference, we have
Gc t t - 1
(pm)(1-2)-{l/h)+A/A.h
A
1-2
(t 1 +t 2 t~
2 -r
C I r
or
(0.32 kg/s) (l020 J/kg • K) (30.0 - 21.7)
=
1
A
(30.0 + 21.7
-100
~
1/100 + 18/2400 1-2 2 .
2
A 1-2 =2.99 m
velocity shows that the final wet..fJulb temperatures are approximately the same foi'a
given number of rows of tubes.
Figure 8·9 shows a comparison of the condition curves wh~n air enters a gi~n
coil at differentdry..fJulb temperatures but at the same wet·bulb temperature, 'The,
essenti~y jdentical fmal wet..fJulb temperatures in Table 8-2 and the corresponding
sectiori' 'of Table 8-1 can be explained by recalling the following facts. The enthalpy
difference between the air and the wetted surface controls the rate of heat transfer;
so when the refrigerant temperature and airflow rate are specified and the enthalpy
of the entering air is fixed by specifying the entering wet-bulb temperature,~e
outlet enthalpy and wet..fJulb temperature will be fixed, regardless of the dry-bulb
temperatures.
PROBLEMS
8-1 A cooling and dehumidifying coil is supplied with 2.4 m 3 /s of air at 29°C dry
bulb and 24°C wet-bulb temperatures, and its cooling capacity is 52 kW. The face
velocity is 2.5 mis, and the coil is of the direct-expansion type provided with te
COOLING AND DEHUMIDIFYING COILS 1S9
18.7 16.1
15.1 14.0
12.9 12.2
9.9 9.6
7.9 7.7
8-4 For a coil whose performance and conditions of entering air are shown in T
8-1, when the face velocity is 2 m/s and the refrigerant temperature is 4.4°C, --"".....a.u'!
(a) the ratio of moisture removal to reduction in dry-bulb temperature in the first two
rows of tubes in the direction of airflow and in the last two rows and (b) the averag~'~
cooling capacity of the first two and the last two rows in kilowatts per square meter·'-·
of face area. Ans. (a) 0.0000932 and 0.0005 kg/kg· K (b) 33.1 and 8.91 kW .,
8-5 An airflow rate of 0.4 kg/s enters a cooling and dehumidifying coil, which for
purposes of analysis is divided into two equal areas, A 1-2 and A 2-3' The temperatureS"
of the wetted coil surfaces are t i,l = 12.8°C, t i ,2 = 10.8°C, and t i ,3= 9.2°C. The
enthalpy of entering air h a • l = 81.0 and h a ,2 = 64.5 kJ/kg. Determine h a ,3' Ans.
52.25 kJ/kg
REFERENCES
1. J. McElgin and D. C. Wiley: Calculation of Coil Surface Areas for Air Cooling and Dehumidifi
cation,Heat. Piping Ai, Cond., vol. 12, no. 3, p.195, March 1940.
2. T. Kusuda: Graphical Method Simplifies Determination of Air Coil Wet Heat Transfer Surface
Temperature,RetTig. Eng., voL 65, no. 5, p. 41, May 1957.
3. F. C. McQuiston and J. D. Parker: "Heating, Ventilating and Air Conditioning," chap. 14,
Wiley, New York, 1977.
4. Air Cooling and Dehumidifying Coils, chap. 6 in "ASHRAE Handbook and Product Directory,
Equipment Volume," American Society of Heating, Refrigerating and Air-Conditioning En
gineers, Atlanta, Ga., 1979.
....
{~
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