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LENGTH Diameter
SIZE (Ø) PITCH (mm) RIBBON
NO. NAMA CONVEYOR (M) poros jadi
D L P t d
1 Under Fruit Hopper Conveyor 700 11.00 550 8 THK 165.2
2 Feeding Thresher Conveyor 700 4.00 550 8 THK 165.2
3 Conveyor Under Thresher No.1 600 7.95 540 8 THK 165.2
4 Conveyor Under Thresher No.2 600 7.95 540 8 THK 165.2
5 Overflow Fruit Conveyor 600 9.00 540 8 THK 165.2
6 Cake Breaker Conveyor 800 17.00 550 9 THK 165.2
7 Cross Cake Breaker Conveyor 800 14.00 550 9 THK
8 Nut Auger Conveyor no. 1 300 3.50 300 6 THK
9 Nut Auger Conveyor no. 2 300 7.00 300 6 THK
10 Cracked Mixture Conveyor No.1 300 3.90 300 6 THK
11 Cracked Mixture Conveyor No.2 300 6.00 300 6 THK
12 Cracked Mixture Conveyor No.3 300 9.00 300 6 THK
13 Wet Kernel Distributing Conveyor 300 8.00 300 6 THK
14 Dry Kernel Conveyor 300 10.00 300 6 THK
Diketahui :
D (Diameter conveyor setelah jadi) = 540 mm
d (Diameter poros setelah jadi) = 220.00 mm
L (panjang conveyor) = 6,000 mm
P (pitch/jarak) = 370 mm
Bj (berat jenis material yang dibawa) = 650 kg/m3
% volume conveyor yang terisi material = 50
μ talang = 0.8
μ daun ularan = 0.5
μ bushing = 0.1
Berat shaft + daun conveyor = 150 kg
n = 45 rpm
Safety Factor (SF) = 1.5
= 1.49 Kw
= 2.24 Kw
Daya
Safety Kapasitas
RPM Perlu
Factor Conveyor
(HP)
n SF Q tan α α K W Pb Ptotal Mw N
56 1.5 1,223.24 0.40 22.03 396.03 198.02 74.40 668.45 14,458.57 11.31
56 1.5 444.81 0.40 22.03 144.01 72.01 36.60 252.62 5,464.13 4.27
56 1.5 635.69 0.45 24.19 228.47 114.24 49.27 391.98 7,498.54 5.86
56 1.5 635.69 0.45 24.19 228.47 114.24 49.27 391.98 7,498.54 5.86
56 1.5 719.65 0.45 24.19 258.65 129.32 53.80 441.77 8,451.01 6.61
56 1.5 2,503.31 0.36 19.94 726.49 363.25 123.97 1,213.71 29,286.81 22.90
56 1.5 2,153.37 0.44 23.64 753.98 376.99 128.10 1,259.07 25,181.47 19.69
56 1.5 72.70 0.64 32.48 37.03 18.51 20.55 76.09 570.69 0.45
56 1.5 145.40 0.64 32.48 74.05 37.03 26.11 137.18 1,028.87 0.80
56 1.5 81.01 0.64 32.48 41.26 20.63 21.19 83.07 623.05 0.49
56 1.5 124.63 0.64 32.48 63.47 31.74 24.52 119.73 897.96 0.70
56 1.5 186.94 0.64 32.48 95.21 47.60 29.28 172.09 1,290.69 1.01
56 1.5 165.40 0.64 32.48 84.24 42.12 27.64 154.00 1,154.97 0.90
56 1.5 190.85 0.64 32.48 97.20 48.60 29.58 175.38 1,315.35 1.03
Daya Daya
Jumlah Kapasitas Kapasitas Kapasitas
Rencana Rencana
Daun Tiap Daun Putaran / Putaran /
(HP) (Kw)
Menit (kg) Jam (kg)
z
16.96 12.65 20.00 61.16 3,425.07 205,504.43
6.41 4.78 7.27 61.16 3,425.07 205,504.43
8.79 6.56 14.72 43.18 2,418.01 145,080.43
8.79 6.56 14.72 43.18 2,418.01 145,080.43
9.91 7.39 16.67 43.18 2,418.01 145,080.43
34.35 25.62 30.91 80.99 4,535.41 272,124.41
29.53 22.03 25.45 84.60 4,737.42 284,245.27
0.67 0.50 11.67 6.23 348.95 20,937.20
1.21 0.90 23.33 6.23 348.95 20,937.20
0.73 0.55 13.00 6.23 348.95 20,937.20
1.05 0.79 20.00 6.23 348.95 20,937.20
1.51 1.13 30.00 6.23 348.95 20,937.20
1.35 1.01 26.67 6.20 347.35 20,841.01
1.54 1.15 33.33 5.73 320.63 19,237.86
Screw Conveyor
HANGER SCH 40
LENGTH BEARING PIPE DRIVE SHAFT
NO. NAMA CONVEYOR SIZE (Ø)
(M)
D D1 D2 K1
1 Under Fruit Hopper Conveyor Ø 700 11.00 6"
2 Feeding Thresher Conveyor Ø 700 4.00 6"
3 Conveyor Under Thresher No.1 Ø 600 7.95 3,5" 6" 70 20
4 Conveyor Under Thresher No.2 Ø 600 7.95 3,5" 6" 70 20
5 Overflow Fruit Conveyor Ø 600 9.00 3,5" 6" 70 20
6 Cake Breaker Conveyor Ø 800 17.00 6"
7 Cross Cake Breaker Conveyor Ø 800 14.00 6"
8 Nut Auger Conveyor no. 1 Ø 300 3.50 2" 2,5" 55 16
9 Nut Auger Conveyor no. 2 Ø 300 7.00 2" 2,5" 55 16
10 Cracked Mixture Conveyor No.1 Ø300 3.90 2" 2,5" 55 16
11 Cracked Mixture Conveyor No.2 Ø 300 6.00 2" 2,5" 55 16
12 Cracked Mixture Conveyor No.3 Ø 300 9.00 2" 2,5" 55 16
13 Wet Kernel Distributing Conveyor Ø 300 8.00 2" 2,5" 55 16
14 Dry Kernel Conveyor Ø 300 10.00 2" 2,5" 55 16
HANGER
FLANGE
DRIVE SHAFT BEARING
BEARING
SUPPORT
K2 U V X T (mm) Ø D3
TOTAL
Output Service
POWER
Torque Factor (Kw)
25,500 2.9 22
25,500 2.9 22
25,500 2.9 22
25,500 2.9 22
14,500 2.4 15
25,500 2.9 22
14,500 2.4 15
8,000 1.9 15
8,000 1.9 15
8,000 1.9 15
185
TOTAL
Output Service
POWER
Torque Factor (Kw)
25,500 2.9 22
14,500 2.4 15
25,500 2.9 22
14,500 2.4 15
14,500 2.4 15
14,500 2.4 15
25,500 2.9 22
14,500 2.4 15
8,000 1.9 15
8,000 1.9 15
8,000 1.9 15
186
TOTAL
Output Service
POWER
Torque Factor (Kw)
25,500 2.9 22
14,500 2.4 15
14,500 2.4 15
14,500 2.4 15
25,500 2.9 22
14,500 2.4 15
8,000 1.9 15
8,000 1.9 15
8,000 1.9 15
149
RIBBON
RIBBON PITCH DIA
FLANGE
PLATE (mm) BEARING CHUTE
(mm) SIZE
(mm)
Q R S T (mm)
THK 550 680 UCF 218 700 x 700
THK 550 680 UCF 218 700 x 700
THK 540 580 UCF 218 600 x 600
THK 540 580 UCF 218 600 x 600
THK 540 580 UCF 218 600 x 600
THK 550 780 UCF 218 800 x 800
THK 550 780 UCF 218 800 x 800
THK 300 285 UCF 212 300 x 300
THK 300 285 UCF 212 300 x 300
THK 300 285 UCF 212 300 x 300
THK 300 285 UCF 212 300 x 300
THK 300 285 UCF 212 300 x 300
THK 300 285 UCF 212 300 x 300
THK 300 285 UCF 212 300 x 300
KEBUTUHAN POWER SAAT PENGOLAHAN
JUMLAH
NO NAMA MESIN TYPE LENGTH
( Unit )
15
40 Main gate drive 1
48 Pompa air baku NO.1 1
49 Pompa air baku NO.2 1
50 Pompa air waduk NO.1 1
51 Pompa air waduk NO.2 1
52 Pompa RAW Water Water Tank NO.1 1
53 Pompa RAW Water Tank NO.2 1
54 Dosing Pump 1
55 Mixer 1
56 Pompa OB 3" 1
57 Pompa OB 2" 1
58 Kincir Air Single Kolam 8 1
59 Kincir Air Single Kolam 8 1
60 Kincir Air Single Kolam 8 1
61 Kincir Air Single Kolam 8 1
62 Kincir Air Double Kolam 10 1
63 Kincir Air Double Kolam 10 1
64 Kincir Air Double Kolam 10 1
65 Kincir Air Single Kolam Sedimentasi 1
66 Pompa Canal Kontrol 1
94 POWERPACK ELECTROMOTOR LOADING RAMP 1
111 Fruit Bunch Conveyor 900 42 1
96 POWERPACK TRANSFER CARIAGE 01 1
97 POWERPACK TRANSFER CARIAGE 02 1
98 CAPSTAN N0.1 1
99 CAPSTAN N0.2 1
100 CAPSTAN N0.6 1
101 CAPSTAN N0.3 1
102 CAPSTAN N0.4 1
103 CAPSTAN N0.5 1
106 POWER PACK TIPPLER 1
24 Mechanical bunch feeder 1
16 Bunch Sterilized Conveyor 900 28 1
39 Thresher Drum Electric Motor 2
3 Conveyor Under Thresher No.1 600 7.95 1
4 Conveyor Under Thresher No.2 600 7.95 1
17 Horizontal Empty Bunch Conveyor 750 17 1
18 Inclined Empty Bunch Conveyor no. 1 750 27 1
19 Inclined Empty Bunch Conveyor no. 2 750 53 1
20 Inclined Fruit Distribution Conveyor 750 27 1
5 Overflow Fruit Conveyor 600 9.00 1
6 Cake Breaker Conveyor 800 17.00 1
7 Cross Cake Breaker Conveyor 800 14.00 1
112 DIGESTER NO.1 1
113 DIGESTER NO.2 1
DIGESTER NO.3 1
SCREW PRESS NO.1 1
SCREW PRESS NO.2 1
SCREW PRESS NO.3 1
ELEKTROMOTOR HYDROLIK PUMP NO.1 1
ELEKTROMOTOR HYDROLIK PUMP NO.2 1
VIBRATING SCREEN NO.1 1
VIBRATING SCREEN NO.2 1
NUT POLISHING DRUM 1
8 Nut Auger Conveyor no. 1 300 3.50 1
9 Nut Auger Conveyor no. 2 300 7.00 1
25 Nut Elevator 450 X 750 6 1
30 Nut Cyclone Airlock 480 1
32 Nut Rotary Sluice 210 2
RIPPLE MILL NO.1 1
A/L RIPPLE MILL NO.1 1
RIPPLE MILL NO.2 1
A/L RIPPLE MILL NO.2 1
10 Cracked Mixture Conveyor No.1 300 3.90 1
11 Cracked Mixture Conveyor No.2 300 6.00 1
12 Cracked Mixture Conveyor No.3 300 9.00 1
36 Claybath Tank Agitator 1
26 Cracked Mixture Elevator 451 X 750 6 1
27 Wet Kernel Elevator 450 X 750 12 1
13 Wet Kernel Distributing Conveyor 300 8.00 1
14 Dry Kernel Conveyor 300 10.00 1
28 Dry Kernel Elevator 451 X 750 11 1
FIBRE CYCLONE FAN 1
29 Fibre Cyclone Airlock 800 1
DESTONER FAN 1
DESTONER AIR LOCK 1
LTDS 1 FAN 1
31 LTDS Airlock 1 480 2
LTDS 2 FAN 1
31 LTDS Airlock 2 480 2
41 I.D. FAN 1
42 F.D.FAN 1
43 S.A.FAN 1
44 Dust Collector NO.1 1
45 Dust Collector NO.2 1
46 Deaerator Pump NO.1 1
Pompa Feed Tank 1
21 Boiler Fuel Distributing Conveyor no. 1 750 33 1
22 Boiler Fuel Distributing Conveyor no. 2 750 30 1
23 Fuel Recycling Conveyor 750 30 1
67 Collection Pump NO.1 1
69 Vertical Clarifier Tang Agitator NO.1 1
71 Centrifuse NO.1 1
72 Centrifuse NO.2 1
76 Purifier Pump 1
77 Pompa Vacum Dryer 1
78 Pompa Pat Fit NO.1 1
80 DRIED TRANSFER OIL PUMP NO.1 1
82 POMPA SLUGDE NO.1 1
84 HOT WATER PUMP NO.1 1
86 POMPA RECLEMED TANK NO.1 1
88 POMPA SLUGDE PIT NO.1 1
90 SLUDGE BUFFER VIBRATING SINGLE DECK NO.1 1
92 FINAL EFFLUENT PUMP NO.1 1
HAN
POWER
STATION
( Kw ) KW YANG DIPASARAN
2.2
7,5 Water Treatment
7,5 Water Treatment
30 Water Treatment
30 Water Treatment
22 Water Treatment
22 Water Treatment
1.5 Water Treatment
0.25 Water Treatment
7.5 Limbah
7.5 Limbah
0.63 Limbah
0.63 Limbah
0.63 Limbah
1.5 Limbah
1.5 Limbah
1.5 Limbah
1.5 Limbah
0.63 Limbah
7,5 Limbah
5.5 Loading Ramp Station
11 Loading Ramp Station
4 Loading Ramp Station
4 Loading Ramp Station
11 Loading Ramp Station
11 Loading Ramp Station
11 Loading Ramp Station
11 Sterilizer
11 Sterilizer
11 Sterilizer
7.5 Tippler
5 Threshing Station
11 Threshing Station
18 Threshing Station
7.50 Threshing Station 7.5
7.50 Threshing Station 11
5 Threshing Station 87
11 Threshing Station
11 Threshing Station
11 threshing Station
7.50 Pressing Station 15
22.00 Depericarping Station 18
22.00 Depericarping Station 22
22.00 Pressing Station
22.00 Pressing Station
22.00
30.00 Pressing Station
30.00 Pressing Station
30.00
1.50 Pressing Station
1.50 Pressing Station
3.75 Pressing Station
3.75 Pressing Station
5.5
1.50 Kernel Recovery Station 30
1.50 Kernel Recovery Station 32
2.2 Kernel Recovery Station
2.2 Kernel Recovery Station
2.2 Kernel Recovery Station
7.5
2.2
7.5
2.2
1.50 Kernel Recovery Station
1.50 Kernel Recovery Station
1.50 Kernel Recovery Station
2.2 Kernel Recovery Station
2.2 Kernel Recovery Station
2.2 Kernel Recovery Station
1.50 Kernel Recovery Station
1.50 Kernel Recovery Station
5.5 Kernel Recovery Station
55
2.2 Kernel Recovery Station
37
2.2
18.5
2.2 Kernel Recovery Station
18.5
2.2 Kernel Recovery Station
110 Boiler Station
18.5 Boiler Station
18.5 Boiler Station
0.37 Boiler Station
0.37 Boiler Station
11 Boiler Station
7.5
11 Boiler Station
11 Boiler Station
11 Boiler Station
3 Clarikasi
1.5 Clarikasi
15 Clarikasi
15 Clarikasi
11 Clarikasi
15 Clarikasi
5.5 Clarikasi
5.5 Clarikasi
5.5 Clarikasi
11 Clarikasi
5.5 Clarikasi
7.5 Clarikasi
1.5 Clarikasi
7.5 Clarikasi
904.14
510
587.691
1.95897