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ARTICLE IN PRESS

Anaerobe 11 (2005) 217–224


www.elsevier.com/locate/anaerobe

Ecology/environmental microbiology

Immobilization of anaerobic bacteria on rubberized-coir for


psychrophilic digestion of night soil
Ram Kumar Dhaked, Karna Venkat Ramana1, Arvind Tomar, Chandrakant Waghmare,
Dev Vrat Kamboj, Lokendra Singh
Biotechnology Division, Defence Research and Development Establishment, Gwalior, MP 474 002, India
Received 11 August 2004; accepted 5 January 2005
Available online 9 April 2005

Abstract

Low-ambient temperatures, o30 1C, are known to cause drastic reduction in the efficiency of anaerobic biodigesters due to low-
growth rate of the constituent bacterial consortium. Immobilization of anaerobic bacteria has been attempted in the biodigester
operating at 10 1C. Various matrices were screened and evaluated for the immobilization of bacteria in digesters. Anaerobic
digestion of night soil was carried out with hydraulic retention time in the range of 9–18 days. Among the tested matrices,
rubberized-coir was found to be the most useful at 10 1C with optimum hydraulic retention time of 15 days. Optimum amount of
coir was found as 25 g/L of the working volume of biodigesters. Immobilization of bacteria on the coir was observed by scanning
electron microscopy and fluorescent microscopy. The study indicates that rubberized coir can be utilized to increase biodegradation
of night soil at higher organic loading. Another advantage of using this matrix is that it is renewable and easily available in
comparison to other synthetic polymeric matrices.
r 2005 Elsevier Ltd. All rights reserved.

Keywords: Anaerobic-digestion; Biomethanation; Night soil; Rubberized-coir; Immobilization

1. Introduction Prevailing subzero temperature (as low as 40 1C)


completely hampers the activity of microbes responsible
Stringent governmental regulation combined with for biodegradation of organic waste and hilly terrain
public awareness necessitated the treatment of domestic limits the volume of digesters for transportation and
and industrial wastes in eco-friendly manner. The installation. Moreover, non-availability of conventional
disposal of night soil (NS) at high-altitudes inhabited energy sources restricts the operation of complicated
areas of Himalayas, India, where no proper disposal treatment system and maintenance of the digesters
method is in practice, is a burning problem. Even temperature. Anaerobic digestion has the advantage in
Antarctica, which is known for its pristine environment, terms of cost, low energy requirement because agitation
is not an exception in this regard. Un-decomposed NS is is avoidable and temperature maintenance in low
responsible for epidemic outbreaks, aesthetic nuisance temperature areas is easy due to close system. Further,
and organic pollution. Anaerobic biodegradation has the process generates inflammable biogas.
been preferable as it offers complete stabilization of NS. Anaerobic disposal of NS has been sparsely studied
with reference to sub-ambient temperatures, 5–25 1C
[1,2]. At temperatures o30 1C drastic reduction in the
Corresponding author. Tel.: +91 751 2233489;
efficiency of digester performance has widely been
fax: +91 751 2341148.
noticed which is mainly attributed to the reduced
E-mail address: lst2397@rediffmail.com (L. Singh).
1
Present Address: Microbiology Discipline, Defence Food Research growth rate of the anaerobic bacterial population [3].
Laboratory, Mysore 570 011, India. As a consequence, the digesters operating at low

1075-9964/$ - see front matter r 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.anaerobe.2005.01.003
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218 R.K. Dhaked et al. / Anaerobe 11 (2005) 217–224

temperatures require high hydraulic retention time inlet


(HRT) [4].
A wide variety of immobilized cell processes have
been investigated, such as adsorption (or attachment), gas
covalent binding, crosslinking, encapsulation and en-
trapment. The adsorption method has been used for the
traditional biological treatment processes. There is a 5 cm
scope to increase the efficiency of biodegradation by outlet
using suitable immobilization matrix which will not only
increase the methanogenic and other microbial popula-
tion in the biodigester but may also resist the wash out 15 cm
due to short HRT [5] as well as organic over load
souring [6]. Immobilization will also minimize the
deleterious effects arising from toxicants, low pH and
temperature of the biodigesters and cells offers the
possibility of continuous operation and higher stability. 13 cm
Moreover, immobilization may reduce the volume of the
Fig. 1. Schematic overview of the biodigester.
biodigesters due to retention of higher bacterial mass.
In the present study, we have evaluated natural and
synthetic matrices viz; coconut coir, polystyrene pads, interval at 15 days HRT. Biodigesters without matrix
woolen cloth, glass wool (GW), polyurethane foam was run at 25 days HRT in parallel and served as
(PUF) and wooden scrap fibres (WSF) for immobiliza- control. (It was observed that biodigesters fail at HRTs
tion. Immobilized microorganisms were evaluated for of lower than 25 days at 10 1C [13]. It is mainly due to
biodegradation of night soil and observed under lower number of methanogens and their reduced activity
scanning electron and fluorescent microscope. at low temperatures. Hence, control biodigesters were
operated at 25 days HRT throughout this study).

2. Materials and methods 2.3. Evaluation and optimization of amount of coir

2.1. Matrices For the purpose coir material of different forms were
selected with the following properties: (1) rubberized
Glass wool was obtained form Hi-Media Labora- coir or packing coir fibres covered with polymeric
tories Limited, Mumbai (India). Rubberized-coir (RC, material or latex. The material is mainly used to provide
the fibres coated with natural rubber), PUF and safety during transportation of equipments; (2) Rope
polystyrene sheets were selected from packing material. coir is the one that has been made into a rope; (3) raw
Rope coir, polished coir (PC), raw coir and WSF were coir is the crude form of outer coat of the coconut; and
obtained commercially. All the matrices were soaked in (4) the polished coir contained smooth surface fibres.
tap water for 3–4 h before use. Consequent to the finding that RC is superior for the
purpose, it was added to 2 L digesters in various
2.2. Screening of matrices for NS digestion amounts i.e., 25/50/75/100 g (in duplicates), and the
digestion was carried out at 10 1C with 15 days HRT.
Biodigesters of 2 L capacity (working volume, Fig. 1) Control was run at 25 days HRT.
were charged initially with low temperature adapted
bacterial consortium obtained from biodigester operat- 2.4. Enrichment of VFA utilizing bacteria
ing with NS at 10 1C. The pH of the inoculum was 7.24
and TS and VS contents were 2.93% and 2.19%, Low temperature adapted microbial consortium
respectively. Immobilization matrices (equivalent to (600 mL) was taken in 1 L anaerobic bottles. Bottles
300 mL of water displaced) were added to the biodige- were flushed with N2:H2:CO2 (8.5:1.0:0.5) gases and
sters separately (in duplicates). The digesters were kept incubated for 5 days at 10 1C for stabilization of culture.
at 10 1C for 15 days to allow the microbial film to Subsequently, acetate, propionate and butyrate were
develop on the matrices. There, after semi-continuous added individually up to 4000 ppm and incubation was
fermentation (daily batch fed digestion) of NS continued. At 15 days intervals, VFA were monitored
was carried out by feeding with 1:1 (wet wt/vol) and bottles were recharged with individual VFA so that
diluted NS. The initial values of influent were pH their concentrations were maintained at the level of
7.170.2; TS 9.370.11%, VS 8.6170.09% and COD 4000 ppm. This cycle of enrichment was repeated five
585767813 mg O2/L. Feeding was done at every 24 h times. The enriched cultures were subsequently used for
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R.K. Dhaked et al. / Anaerobe 11 (2005) 217–224 219

biodegradation studies. Each of these enriched cultures unit (Japan). The specimens were observed at 5 and
was used as inoculum in immobilization study and NS 10 kV with a JSM-840 JEOL scanning electron micro-
was fed at 15 days HRT in 2 L biodigesters in the scope (Japan). The matrices (RC and PC) were also
presence of RC after 10 days of stabilization at 10 1C. observed before keeping in the digester, for comparison.
The auto-fluorescence of methanogens was ascertained
2.5. Analysis after eluting the adsorbed bacteria using 0.05 M
phosphate buffer with gentle shaking. Similarly the
Total biogas was measured by water displacement bacteria present in the slurry in free form were also
method. Methane contents and volatile fatty acids observed under fluorescent microscope (Leica Micro-
(VFAs )were determined by Shimadzu gas chromato- scope, Germany).
graph (GC 9A) equipped with a flame ionization
detector (FID) and free fatty acid phase (FFAP)
column. For methane estimation, nitrogen flow was 3. Results
50 mL/min and column and injector temperatures were
90 and 110 1C, respectively. VFAs concentrations were 3.1. Screening of matrices
determined after acidification with phosphoric acid and
ether extraction of samples. The conditions used for During preliminary screening of various matrices in
VFAs estimations were nitrogen flow, 50 mL/min; 2 L biodigesters at 15 days HRT and 10 1C, the highest
column temperature, 120 1C and injector temperature, biogas production was observed after 6 weeks of
140 1C. Total solids, volatile solids and chemical oxygen operation in case of coconut coir. The volume of biogas
(COD) demand were estimated as per standard methods produced was considerably low in case of other matrices
[7]. Biogas volume, VFAs, pH of the slurry and methane even lower than control (Fig. 2). Biogas production with
contents of biogas were measured at weekly intervals. woolen cloth was the least and about half than the
The results reported are the average values of duplicates. control. After 6 weeks of operation (steady state
conditions) VFAs content in the control digester was
2.6. Microbial counts in the range of 6700–6960 ppm and has been much lower
than the test biodigesters (Table 1). The amount of VFA
Proteolytic, lipolytic, cellulolytic and amylolytic produced in coir immobilized biodigesters were approxi-
bacteria were enumerated by inoculating a fixed amount mately 10 000 ppm where as increased VFAs levels were
of the diluted slurry into casein, tributyrin, carboxy- recorded in slurry of biodigesters with other matrices.
methyl cellulose (CMC) and starch containing agar [4], The pH of the slurries of stabilized control and coir
respectively. The media plates were incubated in containing biodigesters was in the range of 6.9–7.3. The
anaerobic jars for 3 days at 10 1C under N2, H2, and pH of other biodigesters was comparatively lower and
CO2 at a ratio of 8.5:1.0:0.5. Methanogenic bacteria was found in between 6.2 and 6.8. The methane content
were enumerated by the most probable number (MPN) of biogas was 69% in coir containing biodigesters,
method by growing them in the media described by which was almost similar to control (68%). However
Balch et al. [8]. Serum vials containing 18 mL of liquid biogas contained low amount of methane (45–53%) in
medium, prepared under anaerobic conditions (N2, H2 biodigesters with other matrices (data not shown).
and CO2 in the ratio of 8.5:1.0:0.5), were used for
methanogenic counts. Ten fold serial dilutions of the
well-mixed samples were prepared in the dilution control
rubberized coir
medium containing NaH2PO4  2H2O, 2.964; Na2HPO4, PUF
11.49; Cystine HCl, 0.025; Sodium sulphide, 0.025 and 3 polystyrene
WSF
resazurin, 0.001 g/L. Two millilitre of each dilution was Glass wool
inoculated in a set of five vials under aseptic conditions. 2.5 woolen cloth

The bottles along with control were incubated at 37 1C 2


Biogas (L)

for 15 days. Gas from the headspace was analysed for


presence of methane on a gas chromatograph. Metha- 1.5
nogenic MPN was computed on the basis of bottle
1
showing positive test using standard table.
0.5
2.7. Scanning electron and fluorescent microscopy
0
1 2 3 4 5 6 7 8 9
Scanning electron microscopy of matrices RC and PC
Time (week)
with immobilized microorganisms was carried out using
15-nm thick gold layer using a JFC-1100 sputter-coating Fig. 2. Biogas production in presence of different matrices.
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Table 1
Total volatile fatty acids (VFAs) concentration (ppm) in the presence of various matrices

Week PUF Polystyrene sheets Coir Woolen cloth Glass wool WSF Control

1 3201 3009 3450 2847 3519 3104 3313


2 5551 6022 5677 4269 4897 5385 5300
3 7640 8958 6989 10220 8915 9028 5713
4 8340 10421 7243 12058 10741 11286 6292
5 9559 12607 7546 11100 11286 11654 6807
6 14757 16455 9189 15765 11982 12500 6700
7 14900 16976 10126 16068 12821 14689 6740
8 15120 17187 10960 16068 14915 14558 6960

control
control
rubberized coir
rope coir 25 g
3
raw coir 50 g
polished coir
2.5 3 75 g
100 g
2 2.5
Biogas (L)

2
Biogas (L)
1.5

1.5
1
1
0.5
0.5
0
1 2 3 4 5 6 7 8 0
Time (week) 1 2 3 4 5 6 7 8
Time (week)
Fig. 3. Biogas production by various types of coir.
Fig. 4. Effect of coir amount on biogas production.

Since immobilization on coconut coir resulted in high produced higher volume of biogas. Biodigesters with
amount of biogas production, its different forms, i.e. 12.5 g/L of RC yielded lower amount of biogas followed
rubberized coir, polished coir, rope coir and raw coir by 37.5 and 50 g/L. RC biodigesters were operated at
were evaluated for their performance at 10 1C. The 9–18 days HRTs and results are shown in Table 2. The
biogas produced in different types of coir is shown in pattern of biogas production, methane content, pH and
Fig. 3. In all biodigesters, biogas production reached to VFAs with the time indicates that biodigester operating
a maximum after 3 weeks of operation and subsequently at 9 and 12 days HRT tend to sour. There was
got stabilized. Based on biogas production rubberized continuous decrease in amount of biogas and methane
coir was found superior for immobilization than other content with the time. Biodigesters operating at 15 and
matrices. It was followed by raw and rope coirs. 18 days HRTs (as well as control) got stabilized by 75
Polished coir with smooth surfaced fibrils was least days of operation and maximum biogas was produced at
suitable for immobilization purpose and biogas was 15 days HRT with 25 g/L of RC used as immobilization
produced was comparable to control operating at 25 matrix. At the end of experiment, total solids (TS),
days HRT. The total VFAs concentrations were in volatile solids (VS) and chemical oxygen demand (COD)
between 6295 and 6663 ppm and the pH was in the range were reduced from 9.83% to 2.70%, 8.61% to 2.02%
of 6.9–7.3 at the end of the experiment. and 58 576 to 15 870 mg O2/L, respectively, at 15 days
HRT (Table 3). The pH was in the range of 6.9–7.3 and
3.2. Immobilization on rubberized coir VFAs were 4593–5711 ppm. The biodigesters operating
at 9 and 12 days HRTs contained higher TS, VS, COD
The effect of quantity of RC on biogas production and accumulated VFAs.
has been shown in Fig. 4. Optimum amount of RC for Proteolytic, lipolytic, amylolytic and cellulolytic
immobilization was 25 g/L of biodigester volume, which bacteria per gram of matrix on the rubberized coir were
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R.K. Dhaked et al. / Anaerobe 11 (2005) 217–224 221

Table 2
Effect of HRT on biogas and methane content under immobilized condition

Days after HRT (days)

9 days 12 days 15 days 18 days Control

Gas (ml) CH4 (%) Gas (ml) CH4 (%) Gas (ml) CH4 (%) Gas (ml) CH4 (%) Gas (ml) CH4 (%)

15 1540 50 1470 53 1410 57 1540 52 1080 57


30 1630 (3170) 65 1650 (3120) 62 1590 (3000) 68 1670 (3210) 61 1510 (2590) 60
45 1425 (4595) 68 1375 (4495) 69 1493 (4493) 62 1328 (4538) 70 1223 (3813) 63
60 1313 (5908) 67 1238 (5733) 70 1378 (5871) 65 1260 (5798) 73 758 (4571) 59
75 621 (6529) 55 761 (6494) 68 1032 (6903) 72 1104 (7866) 71 461 (5032) 68
90 364 (6893) 49 498 (6992) 61 900 (7803) 68 964 (7866) 68 364 (5396) 66
105 279 (7172) 47 354 (7364) 57 861 (8664) 67 836 (8702) 70 357 (5753) 70
120 189 (7361) 36 300 (7646) 52 839 (9503) 69 893 (9595) 72 393 (6146) 69

Figures in parentheses indicate the cumulative biogas.

Table 3
Effect of HRT on TS, VS and COD

HRT (days) pH Total VFA (ppm) TS (%) VS (%) COD (mg O2/l)

9 5.4 9113 5.93 4.29 31740


12 6.1 7834 4.46 3.87 25960
15 7.2 5614 2.70 2.02 15870
18 7.3 5143 2.54 1.89 11950
Control 7.2 6788 3.18 2.36 21620
Initial values 7.3 Not detected 9.83 8.61 58576

Fig. 5. Scanning electron micrograph of rubberized coir (  2500


magnification).
Fig. 6. Scanning electron micrograph of polished coir (  2500
magnification).
2.0  107, 1.73  108, 1.54  108 and 5.6  105, respec-
tively. However, the corresponding counts in RC The SEM of RC and polished coir fibres prior to
digester slurry in suspended form were 1.2  106, immobilization displayed remarkable variation in their
1.32  105, 1.19  104 and 1.6  102/ml. Similarly, the surface characteristics. The RC fibres had uniform
methanogenic population on RC was 2.5  107/g where smooth surface with dispersed pores, on the contrary
as methanogens in the slurry and in control biodigesters polished coir fibres had grooves and scaly structure
were 1.2  105 and 2.0  105/ml, respectively. (Figs. 5 and 6). After reaching the steady state
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conditions, the surface of RC fibres displayed a uniform bacteria on its surface (Fig. 8). Under fluorescent
layer of coccus type of bacteria (Fig. 7). However, the microscope both rods and cocci shaped bacteria were
bacterial mat was not uniform in case of PC and was found to produce auto-fluorescence indicating metha-
rather discontinuous. In contrast, the PC showed to nogenic population.
adhere with lesser number of rod and coccus shaped of
3.3. Immobilization of VFA utilizing consortium

In order to increase VFA degradation, the microbial


population utilizing particular VFA was enriched at
10 1C. Production of biogas and methane content were
observed for 12 weeks and the average values are shown
in Table 4. Presence of coir stimulated biogas produc-
tion in all the cases indicating immobilization of
bacterial consortium, which was more pronounced with
propionate utilizing inoculum and 2.1 fold increase in
biogas production was recorded. Methane content
was between 62% and 71%, which increased in the
presence of coir by 1–5%. This increase has been
noticeable in acetate and propionate utilizing consor-
tium and remained marginal by immobilization of
butyrate degrading inoculum. Total VFA and pH
recorded at the end of 12 weeks indicated stable
fermentation with VFA levels ranging from 3738 to
Fig. 7. Scanning electron micrograph of rubberized coir with 6931 ppm and pH from 6.8 to 7.1.
immobilized bacteria (  2500 magnification).

4. Discussion and conclusions

High methanogenic biomass is essential to enhance


the performance of anaerobic biodigesters. Currently,
digesters operational at lower HRT are based on the
immobilization of bacterial populations over matrices
such as glass beads, wooden pieces, clay, polyurethane
foam and many other porous and fibrous materials
[9,12]. Immobilization of bacterial biomass in the
digester as biofilm or bacterial aggregates allows
efficient interspecies mass transfer with discrimination
between hydrolytic retention time (HRT) and mean
solids retention time (MSRT) [10]. Beside this it helps in
the adaptation of microbial communities to low-
temperatures as their residence time increases in the
biodigester [5,11].
In the present study, we have used various matrices,
Fig. 8. Scanning electron micrograph of polished coir with immobi- which are widely available, and to the best of our
lized bacteria (  2500 magnification). knowledge this is the first study where coconut coir was

Table 4
Biodegradation of night soil with VFA utilizing cultures at 10 1C (HRT-15days)

Parameters Acetate Acetate enriched Propionate Propionate enriched Butyrate Butyrate enriched Control

Biogas (ml/week) 164 295 131 277 197 298 116


Methane content (%) 65.1 70.0 62.6 66.1 70.0 71.1 63.4
Total VFA (ppm) 4863 4060 4685 3738 4759 3963 5037
pH 6.8 6.9 6.9 7.0 6.9 7.1 6.9
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R.K. Dhaked et al. / Anaerobe 11 (2005) 217–224 223

evaluated for the immobilization of anaerobic bacteria. reduce. Lower volume biodigesters will be useful
Rubberized coir is commonly used as packing material because of the low cost and ease in transportation in
and cheaply available than other matrices like polyester, hilly terrain. The better performance of biodigesters
coal, dextran, alginate etc. It was observed and reported with immobilization matrix is mainly attributed to
that biodigesters fail at HRTs of lower than 25 days at higher methanogenic and other hydrolytic bacterial
10 1C [13] as low temperature reduced population and population, which is less susceptible to wash out as well
activity of methanogens. Hence, control biodigesters as to physico-chemical fluctuations. Total bacterial
were operated at 25 days HRT. population in immobilized biodigester was 100 times
During preliminary screening we found that biogas more in comparison to the control. Based on the
production was maximum in RC containing biodigesters present data be proposed that the surface character-
(Fig. 2). Immobilization of bacteria on RC produced istics (hydrophilic/hydrophobic) of the matrices play
approximately two-fold higher biogas as compared to vital role in addition to the porous nature of the
other matrices. RC immobilized biodigesters yielded matrix. The study also emphasizes the significance
higher amount of biogas (37.5 mL/g) as compared to of the SEM and fluorescent microscopic observa-
control (31.2 mL/g). The yield has been poor with other tions to follow the course of bacterial attachment to
matrices. The analysis of VFAs in different biodigesters matrix surface.
indicated that with increased organic loading, higher The immobilization efficiency of RC was also
levels of VFAs accumulated than the control (Table 1). observed with enriched VFA utilizing inoculum. In-
Higher VFAs might have adversely affected the creased biogas and methane content with immobilized
methanogenic population leading to lower biogas yield. acetate, propionate and butyrate utilizing cultures also
However, the RC immobilized biodigester contained indicates increased methanogenic and other desired
large numbers of methanogens leading to higher biogas bacterial population. Acetate, propionate and butyrate
yield (Fig. 7). are either directly utilized by methanogens or in
In our attempts to evaluate different types of coir association with their syntrophic partners. Propionate
none of the other types displayed activity equivalent to has been reported as most toxic fatty acid among
RC. The performance of rope/raw coir was relatively different VFAs and our experience shows its accumula-
poor than RC but better than PC (Fig. 3). SEM revealed tion at low temperature biomethanation [13,14]. The
porous structure of the RC and smooth surface of PC immobilized propionate degrading bacteria can be used
(Figs. 5 and 6). The immobilized bacteria were seen in to reduce the probability of biodigester souring because
large numbers on the surface of RC whereas discontin- of accumulated propionate at psychrophilic tempera-
uous bacterial mat with much lower number of bacteria tures.
were observed on the PC (Figs. 7 and 8). Higher Immobilization of anaerobic bacterial biomass has
biodegradation in presence of RC is because of better become an important aspect for process intensification
immobilization of desired bacteria that is attributed to and to protect the bacteria from environmental and
its physiochemical nature and porous structure. Porous chemical perturbations. It enhances the residence time
materials have been the choice of immobilization and simultaneously adaptation of the bacterial commu-
matrices as it provides much large surface area per unit nities. The study indicates the utility of RC for NS
volume of matrix [12]. digestion at 10 1C in biodigesters operating with higher
It was observed that amount of RC is crucial for organic load. The material is widely available at lower
biodegradation of night soil. Twenty-five grams of coir/ cost and has good stability (more than 1 year) at 10 1C.
litre volume of biodigester was found to be the most The matrix is relatively non-settling in the biodigester
appropriate (Fig. 4). The lower biogas with less amount slurry and can provide a large surface area for micro-
of RC is justified due to lower numbers of immobilized bial attachment. The surface characteristics of the
bacteria at this juncture it is difficult to explain lower abiotic matrix such as hydrophilic and hydrophobic
biogas production with higher amount of coir, However, properties probably play a vital role in the immobiliza-
it may be because of lower free space available for the tion process. Further experiments are required to
biodegradation reaction. demonstrate the effect on the stability and performance
Different group of hydrolytic bacteria were found to of biodigester at fluctuating pH and temperatures.
adhere on RC and the population varied from 5.6  105 The matrix can also be useful in organic over-load-
to 1.73  108/g. Methanogenic population which is ing conditions, as short periods of hydraulic overloading
considered to be the most crucial for biomethanation are difficult to avoid in digesters operating at transit
at psychrophilic temperatures also immobilized in good facilities of the field and other locations where number
numbers and count 2.5  107/g. of users are not fixed. Furthermore, attempts
Using the immobilization process in the present study, will be made to utilize the matrix for methanogenic
HRT was considerably reduced from 25 to 15 days at degradation of various organic wastes at psychrophilic
10 1C, hence biodigesters volume can also be expected to temperatures.
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