You are on page 1of 9

PEER REVIEWED

Paper friction—influence of An apparatus was constructed to study


measurement conditions the factors influencing measurement of
paper friction. The apparatus consists
ANNA JOHANSSON, CHRISTER FELLERS, DENNIS GUNDERSON, of a sled that slides on a horizontal
AND URBAN HAUGEN table. Studies of paper friction using
this apparatus revealed that:
•The paper surfaces must not be

F
touched by hand or otherwise
RICTION HAS BEEN STUDIED EXTEN- As seen in Table I, there is a wide
contaminated.
sively for many materials, but variety in the test conditions for the
little work has been reported various methods. The usual area of the •The hardness of the backing must be
for paper. Nevertheless, the sled is approximately 60 mm × 60 mm, specified.
friction properties of paper are impor- while the surface pressure varies from •The sled must be lowered into
tant during converting and end-use 0.5 kPa up to 6.5 kPa. The sliding dis- positon without any movement on
operations. tance is usually one sled length, and the table surface.
Standard methods of measuring the speed varies from 0.04 mm/s up to •A guidance system is required to keep
friction involve one of two fundamen- 2.5 mm/s. The static value is evaluated the orientation of the sled parallel to
tally different techniques: before either the first or the third slide. the table.
1.The horizontal-plane method, One of the standards (DIN 53375) stip
•Applied force must be built up slowly
ulates the need for a rigid connection
where a sled is pulled horizontally until the sled begins to slide. The sled
between the sled and the pulling de-
on a table by a line. By measuring should then slide at a constant speed
the force F in the line, it is possible vice to avoid stick-slip. (Avoidance of without wobbling.
to calculate both the static (start- stick-slip is a condition for evaluating
the kinetic friction.) The backing hard- •Measurement of kinetic friction
ing> and kinetic (sliding) coeffi- requires a rigid apparatus to avoid
cients of friction µ from the ness also varies among the various test
methods. the stick-slip phenomenon.
equation µ = F/N, where N is the
The present work has two aims: Applicaiton:
normal force.
1.To study and clarify the effect of A preliminary study to identify test
2.The inclined-plane method, where conditions for a future ISO standard
a sled is placed on a flat surface the parameters that can influence
and the surface is inclined gtadual- measurement of paper friction method for measuring paper friction.
ly with a constant angular velocity 2.To recommend specifications for
At a certain angle a, the sled be- a future ISO standard method for
gins to slide, and the static coeffi- measuring paper-to-paper friction.
cient of friction µ is calculated Cutting and handling of test sheets
from the equation µ = tan a. MATERIALS AND METHODS To avoid any contact with the test sur-
This report focuses on the hori- Test material faces before measurement, a cutting
zontal-plane method. The following papers were used: copy template, with an opening in the mid-
Table I lists some of the numerous paper (80 g/m2), liner (180 g/m2), dle, was constructed. The size of the
“standard” methods that the paper in- newsprint (49 g/m2), sack paper (80 cut sheets was 102 mm × 60 mm. Two
dustry uses to measure friction for g/m2), and carton board (250 g/m2). sheets were cut for each test, one to fix
paper products and plastics. All of Sheet direction of the samples to the sled and one to the table.
these methods are based on the hori- Paper can have different friction val- The sheets were cut with the test
zontal-plane principle. The problem ues in the machine direction (MD) and surface upwards to avoid contact with
we currently face is that the standards the cross-machine direction (CD). the underlying surface. The test sheets
fail to specify all critical variables, lead- Since the intention of this work was to were then handled with tweezers and
ing to uncertainty in the results ob- study the influence of test conditions placed test surface against test surface
tained.1 on friction measurements, the investi- in a rack. They were conditioned at
gation was limited to a study of the 23°C 50% RH and tested in the same
friction when the test pieces were climate. Each value in the report is an
Back, E.L. TAPPI I99I International Paper Physics arranged CD against CD with the same average of 10 replicates, with 95% con-
Conference Proceedings, TAPPI PRESS, Atlanta, pp. 49-65. top or bottom sides facing each other. fidence limits shown.

VOL. 81: NO. 5 TAPPI JOURNAL I75


PAPER
SLED'S APPARENT Surface sliding Pulling SLIDINGS
CONTACT AREA, pressure, distance, rate, Num- Static or
Method Material mm 2 m m× m m kPa Backing mm mm/s ber kinetic

slowly or to rapidly slide the sled


during the sliding phase.
l The sled is steered by guide rods,

which prevent wobbling in the


plane of the test piece.
l The apparatus is very rigid, with

no significant elastic parts other


than the load cell itself.
l The apparatus is completely auto-

matic, which makes it possible to


repeat sequences in a reliable way,
thus avoiding human error when
lowering the sled into position.
l A computer controls and records

the force and the sequences.

Measurement cycle. Figure 2 illus-


trates one measurement cycle. The
sled is lowered and allowed to rest on
the table for a certain resting time.
Thereafter, the drive unit moves the
table at a low speed for a certain time;
the ramp time, which causes the force
to increase smoothly. When the static
Apparatus ing human error. Figure 1 shows the friction force reaches maximum, the
Description, STFI, in collaboration apparatus, which has the following drive unit continues to move the
with FPL, has constructed an appara- features: table, and the surfaces begin to slide
tus to measure friction. The apparatus l The paper can rest on a backing slowly relative to each other during
was designed so that test conditions both on the table and on the sled. the delay time (corresponding to
could be easily varied to investigate about 1 mm of sliding). This delay
l The speed of the drive unit can be
their influence on friction measure- time is necessary to define the true
changed several orders of magni-
ments. Moreover, the apparatus is maximum at which the static friction
tude to increase the friction force
completely automatic, thus eliminat- coefficient is determined At the end

I76 TAPPI JOURNAL MAY 1998


of the delay time, the sled accelerates
immediately to a constant speed dur-
ing the kinetic phase, where the kinet-
ic friction force is measured. The sled
lifts and then returns to the starting
position during the return time. This
cycle can be repeated.
The maximum value during the
first ramp time and delay time is de-
fined as the static friction force, from
which the first static coefficient of fric-
tion, S1, is evaluated. The correspond-
ing kinetic coefficient of friction, K1, is
evaluated from the mean force during
the kinetic time. Corresponding coef-
ficients of friction during the proceed-
ing slidings are denoted, S2, K2, S 3, K3 ,
etc.
The apparatus was run using two
test schemes with regard to the sliding
direction. In the S-test, the sled slides in
the same direction during each cycle. Parameter Reference measurement condition
In the R-test, the sliding direction is re-
versed after each cycle.

RESULTS
Several variables that can influence
the measurement of friction were
studied. Some of these variables were
related to the design of the apparatus,
others to the flexibility and possibili-
ties of variation when the apparatus is
used. The influence of different paper
grades was also considered.
Table II shows the reference mea-
surement conditions, which were cho
sen based on the existing standard
methods for measuring the friction of
paper and plastics. Deviations from
these nominal conditions are reported
where applicable.
Resting time and time to reach
maximum static force
Tests were carried out to investigate
whether the resting time and ramp
time influenced the measured friction.
Two different drive-unit speeds were
used to yield ramp times of 1 s and 3 s. time nor the ramp time had any influ- by testing four different backing
Resting times of 1 s and 20 s were in- ence on the static-friction results. materials:
vestigated. The three paper grades Backing 2-mm-thick foam rubber
tested–copy, liner, and newsprint– The sled backing was a hard metal 2-mm-thick hard rubber sheet
showed similiar results. Within the in- surface. The influence of the hardness A pad of the paper being tested
terval investigated, neither the resting of the table backing was investigated (30 sheets of copy paper or 10
VOL. 81: NO. 5 TAPPI JOURNAL I77
PAPER

tape, and the test sheets were then raped onto the backing
The x-axis of Fig. 3 shows increasing hardness from
foam rubber to hard rubber to paper pad to metal. The re-
sults indicate that harder backings yield higher friction and
also give greater scatter than the soft foam-rubber backing
Variations in backing on sled and table
In a separate experiment, the position of the foam-rubber
backing was investigated. Three different placements were
used:
1.Table only
2.Sled only
3.Table and sled.
The measured friction was not affected by where the soft
backing was placed.
Apparent surface pressure
The influence of pressure on friction measurement was in-
vestigated by varying the weight of the sled while holding
measurement area constant. The results in Fig. 4 show that
contrary to expectations,2 the applied pressure had no in-
fluence on the friction within the range tested.
Manual or automatic positioning of the sled
The automatic positioning of the sled was compared with
manual positioning. The test configurations are depicted in
Fig. 5. The manual positionings involved fastening a string
onto the sled and fastening the other end to a yoke that was
sheets of carton board) fastened to the guide rods. The sled was placed either at an
l The hard metal surface of the table. angle of zero or 10° relative to the sliding direction.
The backings were fastened to the table with double-sided 2
Benabdallah, S. M. H. and Yelle, H. J. Matl. Sci. 26: 2445(1991).

I78 TAPPI JOURNAL MAY 1998


The three paper grades tested-copy paper, liner,
newsprint-showed similar results for static coefficient of
friction (COF), as seen in Fig. 6. No difference was ob-
served between the automatic and the manual positioning
at an angle of zero degrees. When the sled was positioned
at an angle, however, the static coefficient of friction
decreased.
Force application point
The location where force is applied was investigated be-
cause some believe that the tipping moment might influ-
ence the results. The location of force application, x, was
varied from zero to 10 mm, half the height of the sled, as
seen in Fig. 7. Within the investigated interval, the location
x had no influence on the friction.
Handling of test pieces
Contact-free handling of the test sheets is an important
consideration in friction measurement. This was demon-
strated by comparing results for contact-free test surfaces
with surfaces that had been touched with the thumb and
the hand. The results in Fig. 8 show that the friction de-
creased considerably when the surfaces were touched be-
fore measurement.
lnfluence of sliding distance
Fig. 9 shows the change in static friction with the sliding
distance in the same direction (S-test) for copy paper Five
slidings were carried out for each of four sliding distances.
For copy paper, it is clear that longer sliding distances de-
crease the static friction during repeated sliding. However,
no significant change in friction was observed for sliding dis-
tances of 30 mm and 6O mm.
Comparison of S-test and R-test schemes
Figure 10 shows the result of a comparison between the S-
test (sled slides in the same direction in each cycle) and the
R-test (sliding direction is reversed after each cycle). When
repeated slidings were in the same direction, the static fric- When repeated slidings were in alternating directions,
tion for copy paper and liner decreased with repeated slid- the friction for all papers increased significantly at the first
ings. Newsprint behaved differently, showing a slight reversal of sliding direction and then remained essentially
increase in friction with repeated slidings. constant. The final difference between the S- and R-tests

VOL. 81. NO. 5 TAPPI JOURNAL I79


PAPER

Kinetic friction
The work de-
scribed in this re-
port included few
quantitative mea-
surements of ki-
netic friction,
Nevertheless,
some attention
was given to the
relationship be-
tween the kinetic
and static coeffi-
cients of friction
and to the effect
tact with each of sliding speed.
other. During the Fig. 13 shows the friction force
lowering phase, between liners that were drawn five
the sled was times over each other at a low speed
pressed against of 0.2 mm/s and a distance of 0.3 mm
the guide rods so for each slide. There was a slight de-
that the gap oc- crease in the force required for suc-
curred in only cessive slidings. The important findings
one direction. here was that the static friction force
The sled was then before each sliding was the same as
pushed by hand the final kinetic friction force in the
e i t h e r a v e r y previous sliding. This relationship was
small distance for- generally valid at low speeds for all the
ward in the mea- papers investigate, but it was not
surement valid at higher sliding speeds.
direction or back- A serious problem in the measure-
ward against the ment of kinetic friction is the
measurement di- stick-slip phenomenon. This is charac-
rection, where- terized mainly by sequential buildup
after the mea- and release of stored energy in elastic
surement was components, resulting in a cyclical ac-
started. The same celeration and deceleration of the sled
is about 0.2 COF units. procedure was repeated before each (visible as a ragged force variation).
Sliding before measurement sliding. Since the apparatus is very rigid, there
The results in Fig. 10 also indicate that A presliding of 0.1 mm forward in was no noticeable stick-slip, as evi-
the friction measurement could be the measurement direction had no in- denced by the results in Fig. 13. To
compromised if the sled is moved fluence on the static friction, as seen in simulate a conventional manual fric-
backward against the sliding direction Fig. 12. If, on the other hand, the sled tion apparatus, the sled was fastened
before the measurement. The impor- was pushed backward (opposing the to a string on the yoke and lowered
tance of not moving the sled after direction of the intended measure- manually onto the tab1e (see Fig. 5B,
lowering it onto the test sheet was ment), the static friction result was sig- zero angle). Manual placment did not
demonstrated by creating gaps of zero, nificantly higher than the “no prevent the sled from wobbling during
0.1 mm, and 0.5 mm between the presliding” result. The effect was of the the sliding. The line, functioning as a
guide rods and the sled, as seen in same magnitude for presliding dis- spring caused a strong stick-slip force
Fig. 11. tances of 0.1 mm and 0.5 mm. variation that was greater at low slid-
The sled was lowered onto the Apparently, even very small preslidings ing speeds, as seen in Fig. l4.
table by the automatic lowering mech- can significantly affect the static
anism until the surfaces came into con- friction results.

I80 TAPPI JOURNAL MAY 1998


+

DISCUSSION It shouldn’t be
The results demonstrated that the test too heavy to han-
surfaces must not be not touched by dle, yet it should
hand or contaminated by contact with also function as
another surface during either cutting an efficient and
or measurement. practical fasten-
The resting time and ramp time ing device.
had no influence within the investigat- A weight of
ed time interval, so it is reasonable to 800 g, which cor-
use a rest period of about one second. responds to a surface pressure of 2.2 produce lower values for the coeffi-
The ramp time must be compatible kPa, is proposed as a suitable weight in cients of friction.
with the data-collection capability, and a future standard. The experience of The change in friction that occurs
the system acceleration must not be so this investigation is that an average with uncontrolled sliding is proposed
high that inertia affects the true maxi- technician should have no difficulty in to be the result of structural surface
mum static friction force. A ramp time handling a sled of this weight. An addi- changes produced by the sliding ac-
of 0.5-5 seconds is recommended. tional advantage with this weight is to tion. An orientation of structural ele-
In practical situations where fric- assure uniform contact when measur- ments in the surface can be imagined
tion occurs, the hardness and flatness ing curly, high-grammage papers. as depicted in Fig. 15. In the case of re-
of the backings can vary. In this study During repeated slidings between peated slidings in the same direction,
foam rubber, hard rubber, a pad of the the same surfaces, the static coefficient the structure is oriented in the same
tested paper grade, and a metal were of friction decreased for all the papers direction. When the sliding direction
tested as backings. The thin paper was studied except for the newsprint, alternates, the structure is reoriented,
more sensitive to the hardness of the where the friction increased. When the and this requires a greater force.
backing than thick carton board. The loading direction was changed be- Measurements showed that static
scatter also was higher with a hard tween each sliding, the friction in- friction values and kinetic friction val-
than with a soft foam-rubber backing. creased gradually or remained ues were essentially the same when
It was therefore decided to carry out constant. This effect was also observed the latter was measured at very low
the subsequent measurements with a with slidings as short 0.1 mm, which sliding speeds. Differences between
soft foam-rubber as backing. This is means that great accuracy is required the two arose from heat, wear, and
also the recommended backing for fu- when lowering the sled onto the table. aerodynamic conditions during more
ture standardization work. A sled must not, for example, be drawn rapid sliding. It is evident that there is
The apparent surface pressure did backwards to stretch the line to which no inherent kinetic friction value for
not influence the friction of the investi- it is fastened when the surfaces are in the material tested. Clearly, measures
gated papers within the interval of contact with each other. A guidance of kinetic friction must always be asso-
0.4-6.1 kPa (with the soft foam-rubber system is needed to keep the orienta- ciated with specified contact pressure,
backing) Therefore, sled weight can be tion of the sled parallel to the table. speed of sliding, and slide distance.
chosen by practical considerations. Even slight wobbling of the sled can

VOL 81. NO. 5 TAPPI JOURNAL I8I


PAPER TESTING

travel-is quite In practice, this means that:


feasible for a labo- Stick-slip must be eliminated by
ratory instru- the design of the apparatus.
ment. An The recoding system must faithful-
additional advan- ly reproduce the force-time
tage of higher slid- response.
ing speeds is that When stick-slip does occur, kinet-
the testing time is ic friction cannot be evaluated.
reduced.
There is no combination of sliding When the stick-slip phenomenon
distance and speed that could repre- occurs, the measurement of kinetic PROPOSAL FOR A STANDARD
sent the wide range of conditions en- friction is invalidated. During METHOD
countered in the real world. Indeed, stick-slip, the relative speed between The paper industry needs a better
existing standards tend to employ very sled and table test pieces is erratic, method for measuring paper friction
low sliding speeds. For example, ISO since the sled accelerates and deceler- Different laboratories testing the same
8295 for plastic film specifies three ates with respect to the table. specimens often yield different results
slides of 60-mm length at 1.67 mm/s. Acceleration forces are significant Indeed, friction measurements within
Sliding time is 36 s per slide. Tappi T when compared with friction forces. a given laboratory can show unaccept-
549 pm-90 for writing and printing In extreme cases, the sled may actually able variability.
paper specifies a single slide of 130 stop in each stick-slip cycle. Relative The present investigation shows
mm length at 2.5 mm/s. Sliding time is motion becomes a sequence of stat- that measurement of friction is sensi-
52 s. ic-kinetic “spurts” in which static fric- tive to test procedures, some of which
If the purpose of the sliding mo- tion and acceleration forces are high. are not well defined in current tests
tion is to wear-condition the specimen When this happens, it is not possible standards. Friction measurements are
prior to measuring static friction, it can to determine a kinetic coefficient of also susceptible to operator error.
be argued that a higher sliding speed is friction from the force-time record. We believe that this situation can
more realistic. On the other hand no Consider the following two recording be improved by developing an appara-
practical laboratory friction apparatus conditions: tus–and a set of test procedure
can produce the high speeds and ex- 1.Even if a true record of the that controls key variables and
tended slides occurring in actual print- force-time diagram is obtained, eliminates the “operator” variable.
ing and converting operations. one cannot realistically separate An effective, practical, and useful
The speed and distance criteria force components for static fric- standard method must be fast and re-
used in the proposed standard are a tion, kinetic friction, and mass ac- producible. The associated test appara-
step toward more realistic sliding celeration. tus must also be a technically and
speeds. The suggested sliding speed 2.Suppression of the dynamic record economically practical machine.
for future standardization-20 mm/s by a recording system with a low Moreover, the method and the appara-
during the last 40 mm of the 60-mm response characteristic does not tus must:
improve the situation. On the con- Accept laboratory handsheets
trary, not only is the resulting Control significant variables
KEYWORDS record an erroneous indication of Minimize vulnerability to operator
Equipment, friction, measurement, kinetic friction. but the system may differences
paper, static electricity, STFI, test equip- mask the fact that stick-slip behav- Represent real-life circumstances
ment, test facilities, variables. ior is occurring. to the degree possible.

I82 TAPPI JOURNAL MAY 1998


Parameter Proposed measurement condition

Table III suggests a set of operating


parameters for a standardized method
of measuring friction on paper. In our
view, this is a practical proposal that
balances the range of requirements for
measuring paper friction.

Johansson, post-graduate student, and Fellers, se-


nior research manager, are affiliated with the
Swedish Pulp and Paper Research lnstitute
(STFI), P.O. BoX 5604, S-I I 4 86 Stockholm,
Sweden. Gunderson is a senior research manag-
er at the U.S. Dept. of Agriculture, Forest
Service, Forest Products Laboratory (FPL), One
Gifford Pinchot Dr., Madison, WI 53705.
Haugen, a paper mill production engineer, works
for SCA Packaging Munksund AB, S-9 4 I 87
PITEA, Sweden.

The authors thank all those who have supported the


friction project, especially Jarmo Tulonen, Hilding
Ekman, and Leif Falk for skillful work in designing pro-
gramming, and building the apparatus.

Received for review April 3, I996.


Accepted May I, I997.

VOL. 81 NO. 5 TAPPI JOURNAL I83

You might also like