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Sweeteners are the primary ingredients in the tain primarily smaller saccharides, but with a
manufacture of confections. Chemically, the pri- bal- ance of oligosaccharides for functional
mary sweeteners in confections are carbohy- properties (i.e., control of crystallization).
drates, which consist of a group of widely varied A wide range of sweeteners is used in the
chemical substances present in both plants and manufacturing of confections and chocolates,
animals. For example, in dry corn, with the most common being cane or beet sugar
approximately 55% of the solids are (sucrose), glucose (corn) syrup, high fructose
carbohydrates. The word “carbohydrates” itself syrup, liquid sugar (67% sucrose dissolved in
means hydrated carbon. Thus, carbohydrate water), and invert sugar, the hydrolysis product
chemistry mostly deals with chains of carbon of sucrose. Sugar alcohols (or polyols) are used
atoms hydrated with water, with a general for “diabetic” candies since they induce no
formula of Cx(H2O)y. insulin response. High intensity sweeteners are
Although only three atoms are involved, the used to enhance sweetness, particularly when
chemistry of sweeteners can be very complex. sugar alco- hols are used.
Variations such as carbon chain length and The original candies probably were
branching, among others, allow for the existence sweetened naturally, with materials like honey
of numerous combinations of the three atoms and maple syrup. As sucrose became more
that provide the range of chemical available, con- fectioners began using it as the
characteristics of carbohydrates. The main primary sweet- ener in confections, with its
groups of interest for confectionery manufacture hydrolysis product, invert sugar, used as the first
are monosaccharides (e.g., glucose and fructose), doctoring agent (to control crystallization). As
oligosaccharides (e.g., the disaccharides the sweetener indus- try matured, more and more
including sucrose, malt- ose, and lactose, and different types of sweeteners have become
starch hydrolysates), and polysaccharides (e.g., available that provide excellent control for the
starches). Oligosaccharides are carbohydrates confectioner. Knowledge of the physical and
consisting of 2–20 monosac- charide units chemical properties of carbo- hydrates has made
joined by glycosidic linkages. Compounds it possible for the confection- ery industry to
containing three saccharides are tri- saccharides, develop the many products available on the
while four to ten are tetra-, penta-, hexa-, hepta-, market today.
octa-, nona-, decasaccharides, respectively. Sweeteners, beyond providing sweetness to
Various oligo- and polysaccharide products are confections, play an important role in determin-
used in confections. However, sweetening power ing the texture. Crystallization of sucrose in
generally decreases as carbon chain length some products is encouraged, while in others,
increases (although other factors affect complex carbohydrates such as glucose (corn)
sweetness as well). Most confections con- syrup are
© Springer International Publishing AG 2018 3
R.W. Hartel et al., Confectionery Science and Technology, DOI 10.1007/978-3-319-61742-8_1
4 1 Chemistry of Bulk Sweeteners
added to control or prevent crystallization. The term “glucose” is often used to describe the
Chemical differences between carbohydrates hydrolysate product of starch, more correctly
similarly can result in different product charac- called starch hydrolysate or glucose syrup.
teristics. For example, the color of a number of
candies is impacted by the choice of sweetener
used in manufacturing. Sweeteners also aid in 1.1.1 Glucose/Dextrose
moisture control. Properly chosen, they either
prevent moisture loss or moisture uptake. In Glucose is widely distributed in nature,
addi- tion, they add bulk in candies. The including the blood of animals and in the sap of
following sec- tions discuss the basic chemistry plants. It also forms the base unit in one of the
of saccharides and some of their chemical most impor- tant polysaccharides, starch, and is
properties. Their physical properties are the an important component of confectionery
subject of Chapter 2. sweeteners.
Glucose contains asymmetric carbons, those
that have four different substitute groups
1.1 Monosaccharides attached, which gives rise to two isomers,
designated as D or L glucose. The structure of
Saccharides are composed of three basic D-glucose is shown in Figure 1.1. In solution,
building blocks, a carbon chain (−C−C−C), glucose exists in the pyranose, or ring,
hydroxyl groups (−OH), and either an aldehyde configuration in equilibrium with a small
(−CHO) or ketone (−CH2COCH2−) group. The amount of the open chain form. By convention,
chain length for monosaccharides can vary from the assignment of the D-form in glu- cose, or
three carbons in the simplest sugar to as many as any other monosaccharide, depends on the
seven. The monosaccharides most important to configuration of the hydroxyl group around the
the con- fectionery industry are those containing highest-numbered asymmetric carbon. This is
six car- bons (glucose, fructose). The presence most easily seen in the simplest monosaccharide,
of either an aldehyde or a ketone group in glyceraldehyde (Figure 1.2). Glyceraldehyde has
glucose and fructose gives rise to two categories a three-carbon chain in which only the number
known as aldose and ketose sugars. The two carbon represents an asymmetric carbon. If
structural differ- ence between the two six- the hydroxyl group at carbon 2 is written to the
carbon sugars is that glucose contains an right, the structure represents the D-form,
aldehyde group while fruc- tose contains a whereas if the hydroxyl group is written to the
ketone group. left, the structure represents the L-form. In
The three most important monosaccharides in Figure 1.1, the open chain form (Fisher projec-
candies are glucose, fructose and galatose tion) of glucose has four asymmetric carbons,
because their free aldehyde group makes them while the pyranose form has five asymmetric
reducing sugars (defined later) and therefore, car- bons. If the hydroxyl group around the
they can participate in the browning reactions. highest- numbered asymmetric carbon, carbon
In older literature, glucose and fructose are number 5 in glucose, is written to the right, the
referred to as dextrose and levulose, D form is represented. The isomer of a D-sugar
respectively. These terms arise from the is desig- nated as the L-sugar (Figure 1.3). The
direction in which a plane of polarized light is open-chain form of glucose has four asymmetric
rotated when passing through a solution of each carbons. Since two isomers exist for each
sugar: glucose rotates a plane of light to the right asymmetric car- bon, in a six-carbon sugar, 42 or
(dextro) and fructose rotates a plane of light to 16 isomers are possible, eight of which will be in
the left (levulo). the D-configuration and eight in the L-
The word dextrose is still used in describing configuration. The Fisher projections of all D-
dextrose equivalent (DE), an important property sugars with chain length between three and six
that describes the reducing capacity of starch carbons are illus- trated in Figure 1.4. Among
hydrolysate syrups. The confectionery industry this family of monosaccharides, glucose,
uses the term dextrose when pure glucose is galactose and xylose
used.
1.1 Monosaccharides 5
are of particular interest to the confectionery (meaning on opposite sides) to one another, the
industry. compound is β-D-glucopyranose or β-D-glucose.
In solution, glucose molecules continuously The structures of α- and β-D-glucose are shown
change from open chain to ring structure and in the pyranose form and in the cyclic Hayworth
back again. The formation of the pyranose ring configuration in Figure 1.5. In the cyclic form,
introduces an anomeric carbon in the first posi- the pyranose ring is considered to be
tion (carbon 1), which allows two different perpendicu- lar to the plane of the paper, with
orien- tations of the hydroxyl group as the ring the substituents written to the right below the
closes. The two possible forms are designated plane of the ring and those written to the left
by a Greek letter prefix as α and β. When the above the plane of the ring.
carbon 1 hydroxyl group is cis- (meaning on the Glucose is present in confections primarily
same side) to the hydroxyl group at the carbon 2, through the use of either sucrose or glucose syr-
the compound is termed α-D-glucopyranose or ups. At times, however, pure glucose/dextrose
α-D- glucose. If the two hydroxyl groups are may be used. Commercial dextrose is made
trans-
1.1.3 Galactose
1.2.1.1 Sources of Sucrose maturity, but still contains 12% sucrose several
Sugar cane and sugar beets are the two sources months before and after optimum maturity. This
of sucrose. Both yield juices rich in sugar that allows for long harvest seasons. However, it is
allow, after additional processing, the advantageous to harvest cane with the highest
crystallization of sucrose. In each, the process is possible sugar content.
complex and a detailed description is beyond the At the cane processing factory site, the cane
scope of this book. The following summaries is washed to remove as much dirt and debris as
give the main steps. pos- sible. One to 2% sugar is lost during this
step in the process. Next, the cane is cut into 10–
1.2.1.1.1 Cane Sugar 20 cm long sticks, which is followed by a
Sugar cane is a tropical grass. It grows up to 7 m cutting and hammer action to further reduce the
tall with stems that reach a diameter of more cane. The crushed cane is then passed over
than 2 cm. At harvest time, the stalks are cut at several mills, which separate the cane into juice
ground level. Already the next day, sprouts start and a fibrous residue, called bagasse. Before the
forming below ground level. Thus, a field of last step of milling, the bagasse is washed with
sugar cane, once planted, is self-perpetuating. water to achieve maximum extraction. Bagasse
The pulp in the stalks contains sugar at all times is waste material, mostly used for fuel.
and therefore, there is no real maturity stage. The juices obtained during crushing and mill-
The sugar content increases somewhat with ing are combined and subjected to clarification.
cooler temperatures and decreases with warmer At this stage the juice looks brown and muddy.
temperatures. Sugar cane typically contains 15% The dissolved materials are sucrose, invert sugar,
sucrose at optimum
Figure 1.6 Structure of D-fructose and its α and β configurations
salts, silicates, proteins, enzymes, and organic The precipitate, or mud, is removed and returned
acids. The suspended materials are cane fiber, to the field. Following clarification, the juice is
microorganisms, chlorophyll, gums, starch, called syrup and is dark brown, almost black, in
waxes, and fat. The first step in clarification is to color.
raise the pH and heat the juice to stop microbial The crystallization and harvesting of sucrose
action and to inactivate the enzyme, invertase, from syrup is accomplished by further evapora-
which is native to sugarcane. The pH is raised tion, crystallization and centrifugation. The
by the addition of lime, which has the added prod- ucts of the initial processing steps are raw
advan- tage of adding calcium, thus forming and sugar (crystalline) and molasses. Raw sugar is
precipi- tating insoluble calcium salts. shipped from the producing areas to the
Clarification by heat and lime is a process consuming areas, where it is further refined.
known as “defecation”. Refining consists of a
Figure 1.7 Common disaccharides
series of washing and crystallization steps, up to There has been much discussion as to the
three times, until the final sugar crystals are mer- its of the use in confections of cane sugar
white with purity greater than 99%. Brown sugar vs. beet sugar. Today’s refined sugars from either
is made by adding some molasses back to the cane or beet are practically pure sucrose, 99.9%
refined sugar crystals. purity and thus, are virtually indistinguishable.
In raw sugars, the differences are greater. Cane
1.2.1.1.2 Beet Sugar sugar has a pleasant flavor and smell, whereas
Sugar beets are grown in northern climates. In raw beet sugar is bitter and has an unpleasant
the U.S., the largest sugar beet area is the Red taste. Less refined beet sugar can have a slight
River Valley, which lies between Minnesota and odor and cause excessive foaming. The foaming
North Dakota. This region produces more than is the result of incomplete removal of proteins
30% of all sugar beets. Sugar beets are seeded in and their breakdown products, saponins and
the spring and harvested in October. At harvest mucilages, neither of which is likely to exist in
time, sugar beets weigh, on average, 1 kg. If not cane sugar. Less refined cane sugar has been
pro- cessed immediately after harvest, beets are found to contain cane wax, which will act as a
stored in buildings or in piles as high as 9–10 m foam inhibitor.
(29– 32 ft) and as long as 1.5 km (1 mile). Sugar
losses during storage are minimal and thus, 1.2.1.2 Sugar Forms and Types
storage of the beets extends throughout the Sugars can be purchased in many forms and
processing season. crys- tal sizes. The confectionery industry takes
Sugar production begins when beets are advan- tage of almost every type of sugar
removed from the storage facility and enter the produced. Highly refined sugars are used in
factory for a thorough washing to remove soil chocolate, hard candy, and fondant; brown
residues. The cleaned beets are sliced with razor sugars are used for flavor, for example, in
sharp knives into cossettes, which then enter a caramel and fudges.
counter-current diffuser containing hot water. Sucrose may be purchased in many granular
The advantage of cutting cossettes is that it sizes. The granular structure of crystallized sugar
allows for maximum surface area and therefore, is determined by the size, shape and the distribu-
maxi- mum sugar extraction. The juice leaves tion of the crystals. Although the names of the
the dif- fuser for further processing. The different types of sugar differ between suppliers,
cossettes are dried and sold as animal feed. The they generally fall into five classes, as listed in
raw juice from the diffuser is clarified with the Table 1.1, based primarily on size. Each of these
addition of lime, similar to the process described grades of sugar finds application in the candy
for sugarcane, with the impurities removed by industry, although most sugar use is either fine
filtration. The thin juice is then evaporated to or
remove excess moisture before it enters a
vacuum-pan, where additional water is removed
and crystallization is initiated by seeding the Table 1.1 Crystal size and names of sugars
syrup with pulverized sugar. Centrifugation Grain size (μm) Name of sugar type
separates the white crystals from beet molasses. Sanding sugar
As for sugar cane, several crystallization and >650 Confectioners A
centrifugation steps are used to obtain refined Confectioners AA
white sucrose. 380–635 Coarse
Beet molasses is not suitable for human con- Granulated
sumption and can only be utilized as animal feed Fine granulated
or for the production of alcohol. For this reason, 175–380 Extra fine
brown sugars are not made from beet sugar due Granulated
to the nature of the molasses. Baker’s special
50–175 Industrial fine
Crushed fine
<25 Powdered sugar
Table 1.2 Composition of sugars
Component (%)
Sugar type Sucrose Moisture Invert Ash Others
Sanding 99.98 0.015 0.001 0.002 0.002
Granulated 99.94 0.02 0.015 0.01 0.01
Golden C, (light 89.3 2.7 4.2 1.4 2.4
brown)
Yellow D (dark 87.9 2.8 4.6 1.7 3.0
brown)
coarse granulated. Larger sizes are used for ature and the solution becomes supersaturated
sand- ing and decorating while smaller sizes are (see Chapter 2).
used when the sugar will not be dissolved and
recrys- tallized, as in pastes and lozenges.
Smaller sizes are also used in soft panning to 1.2.2 Maltose
ensure a smooth candy surface.
Table 1.2 gives the composition of some Maltose is the combination of two α-D-glucose
sugar types. For the most part, granulated sugars units. The glycosidic linkage is made between
are highly refined to give greater than 99.9% the one carbon of one glucose unit and the four
purity. Brown sugars contain less sucrose and carbon of the second glucose unit. This linkage
more of the components found in molasses. is referred to as a 1–4 α linkage because the
Powdered sugar generally contains a few percent hydroxyl group of the carbon number 1 is in the
of starch granules to control moisture and α position. Maltose is therefore an α-glycoside.
prevent clumping. It is also a reducing sugar.
Today, a specially manufactured fondant Maltose is generally found in confections
sugar is available to the industry. It is prepared through addition of glucose syrups (high maltose
with a fine sugar containing about 3% invert syrups). It is much less sweet than sucrose
sugar and up to 10% maltodextrin. Fondant (about
sugar allows the manufacturing of a fondant 0.3 times as sweet).
(often called rolled or extruded fondant) without
boiling and crystallization procedures (see
Chapter 9). 1.2.3 Lactose
Whether from cane or beet, sugars are most
often used in solid form. However, liquid sugar, Lactose is the disaccharide found in the milk of
67% sucrose dissolved in water (based on the mammals. It is the combination of a unit of α-D-
solubility of sucrose in water at room tempera- glucose and β-D-galactose through the four –
ture, see Chapter 2), is available and is used in car- bon of glucose. Lactose, therefore, is a β-
some places in the candy industry. It has the glycoside. As a reducing sugar, it participates in
advantage of being pumpable and does not the Maillard browning reaction, one of its
require time for dissolution prior to use. For desired effects in caramel, fudge and toffee.
example, large hard candy manufacturers can In confections, lactose is usually introduced
pump liquid sugar and glucose syrup together through a milk ingredient, as in sweetened con-
into the evaporator to save both time and energy. densed milk used for caramel or fudge. Lactose
While liquid sugars allow for tank storage and powder is available through refining of whey or
economical handing procedures, care must be whey permeate (after separation of whey pro-
exercised to avoid microbial spoilage due to the teins). Here, the whey or permeate is evaporated
high water activity. Further, crystallization (in to 60–70% total solids, which supersaturates the
containers and even pipes) can occur if tempera- lactose. The condensed stream fills a lactose
ture is reduced substantially below room temper- crystallizer, which is then cooled over 18–24 h
to
1.3 Invert Sugar 13
1
Ch
e
mi
str
y
of
Bu
lk
Sw
ee
Figure 1.10 Illustration of the Maillard reaction with glucose
te
1.4 Sugar Reactions 1
9
are formed with different sugar substrates. In Moisture content The rate of Maillard browning
confections, the typical reducing sugars present exhibits a complex dependence on moisture con-
include glucose and glucose polymers, fructose tent due to competing effects. At high moisture
(hydrolyzed sucrose), and lactose, although they content, the reactants are diluted, which
are present at different concentrations and ratios decreases reaction rate. As moisture content
in different confections. This is one of the goes down, the rate goes up, but only to a point.
reasons why the Maillard reaction in caramel When reactant concentrations are sufficiently
(between milk and sugars) gives different high (low mois- ture content), the viscosity
flavors from the Maillard reaction on fermented increases dramati- cally, which ultimately leads
cocoa beans. to a decrease in molecular mobility and a
decrease in the rate of Maillard browning. Thus,
Amine source As with the sugar component of there is an optimal water content (about 30%)
the reactants, changing the amino group that par- where browning occurs at the fastest rate.
ticipates in the Maillard reaction also influences
both the rate of reaction and the nature of the Minerals and metals Metal ions such as copper
resulting products. Some amino acid groups are and iron act as catalysts and enhance the brown-
more reactive than others, with lysine being a ing reactions. Fe+++ is more effective than Fe++.
particularly labile group. With proteins, there Also, the mineral components in a confectionery
may be more than one reactive amino group formulation, whether added through hard water
pres- ent, further complicating the reaction and/or milk ingredients, can influence the reac-
pathways and products produced. tion path by helping to stabilize intermediates
and allowing the reaction path to differ. Further,
Temperature As for most chemical reactions, the
addition of phosphates or carbonates in confec-
rate of the reaction increases with increasing tions (e.g., caramel) also can influence the reac-
temperature, although the effect is complex due
tion path, altering the nature of the flavors,
to the multi-reaction characteristic of Maillard aromas, and color compounds produced.
browning. Each individual reaction that contrib-
For more details on the specific nature of the
utes to Maillard browning has its own inherent
Maillard browning reaction, the reader is
temperature sensitivity, meaning that the prod-
referred to van Boekel (2006) and Wang et al.
ucts created vary depending on the temperature
(2011) as well as chapters in food and flavor
of the reaction. Color intensity increases with
chemistry books (e.g., Belitz et al. 2004).
increasing temperature, as does the carbon con-
tent of the melanoidins produced.
1.4.3.2 Caramelization Reaction
Caramelization is the browning reaction that
pH Both rate and extent of Maillard browning
occurs when reducing sugars are heated in the
increase with increasing pH over the range of
absence of protein (amine groups). In confec-
pH 3–9. Due to a change in the reaction pathway
tions, it is an important reaction in production of
as pH changes, the nature of the flavors and
caramels, particularly in the type of caramel pro-
color pigments changes as well, although the
cess that first involves browning the sugars prior
specific changes are related to the specific
to cream addition (see Chapter 10). Caramel fla-
reactants. The effects of pH are due to changes
voring (and coloring) is produced in the same
in the chemical nature of the reactants,
way, with sugar being heated in the presence of
specifically the extent of unprotonated amines
acid and then base to generate a dark, flavorful
and open-chain sugars. In caramel products,
mixture that can be added to various products
buffering salts are sometimes used to control
(e.g., licorice, etc.). In hard candy manufacture
pH, which changes the nature of the browning
(Chapter 8), caramelization during cooking of
reaction. Buffers typically increase the rate of
the sugar mass is generally unacceptable since
Maillard browning although the spe- cific
the brown color produced interferes with the
mechanism(s) are still unclear.
normal
coloring. Rapid continuous cooking techniques Due to the similarity of the two reactions, the
produce essentially colorless cooked sugar syr- factors that affect caramelization are generally
ups by minimizing the time at elevated tempera- the same as those that affect Maillard browning,
tures to reduce the rate of caramelization. with the exception of the amine group of course.
In the first step of caramelization, reducing
sugars undergo dehydration, with glucose being
converted into its anhydro sugars, glucosan (1,2- 1.5 Glucose (Corn) Syrup
anhydro-a-D-glucose) and levoglucosan (1,6-
anhydro-(3-D-glucose). Fructose, when similarly Glucose syrups created by starch hydrolysis
treated, gives rise to lenulosan (2,3-anhydro-p- from various plants were first discovered in
D-fructofuranose). For sucrose to undergo Russia in 1811, with the presence of dextrose in
caramelization, it must first be hydro- lyzed into these syr- ups confirmed in 1814 (Hull 2010).
glucose and fructose (which is why acid is added Discovery of sweet syrups from starch
at the start of caramel color/flavor production). hydrolysis was a fortu- itous development due to
Subsequent reactions in carameliza- tion, the sugar shortages dur- ing the Napoleonic
including fragmentation and polymeriza- tion, wars. Interestingly, it was about the same time
generally follow the same pathways as seen in period when sucrose from sugar beets was first
the Maillard reaction. In fact, one can think of developed, making the his- tory of these two
the two reactions being similar, with the sweeteners, both alternatives to sucrose from
Maillard reaction being catalyzed at lower sugar cane, follow somewhat paral- lel paths.
temperatures by the amine reaction whereas heat Starch molecules found in plants, such as
(higher tempera- ture) is needed to initiate the corn, potato, wheat, rice, tapioca, and the like,
sugar dehydration reactions that start are extremely long glucose polymers, either in
caramelization. straight chains (amylose) or branched chains
Because the general caramelization reaction (amylopectin). Glucose syrups, products of
scheme is similar to that of Maillard browning starch hydrolysis with sweetness depending on
(after the initial amine reaction), the products of extent of hydrolysis, are produced either by acid,
the two reactions are often quite similar, particu- enzyme or a combination of acid and enzyme
larly the volatile flavor compounds. hydrolysis. According to the standard of identity
Caramelization forms five- and six-membered for sweeteners, the official name is glucose
cyclic ketones such as furanones, cyclohexones syrup. However, if the syrup is derived from the
and pyrones. The Maillard browning reaction starch of a specific plant, the name may indicate
can also form these compounds, but in addition the source of the starch, which is why in the
can form nitrogen-containing cyclic structures United States, corn syrup is used almost
such as pyrazines, pyrroles and pyridines. exclusively. In this book, the term glucose syrup
Recent stud- ies have begun to provide in-depth will be used to indicate the increasing trend
characteriza- tion of specific odorants found in worldwide.
caramelized sugar samples (Golon and Kuhnert According to Hull (2010), the industry uses
2012; Paravisini et al. 2012). the term “glucose” to indicate a syrup, whereas
The color compounds produced from cara- dextrose is used to indicate the crystalline prod-
melization are also different from those of uct (i.e., dextrose monohydrate or anhydrous
Maillard browning due to the lack of protein. In dextrose).
caramelization, color compounds are generally
carbohydrate polymers that include caramelan,
caramelen, and caramelin, with increasing 1.5.1 Glucose Syrup Specifications
molecular weight, color and solubility. The spe-
cific composition of these brown dyes depends In specifying glucose syrups, two properties are
on the type of sugar undergoing the reaction of importance: dextrose equivalent (DE) and
(Golon and Kuhnert 2012). den- sity, expressed as °Baumé (°Be). Most
commer-
1.5 Glucose (Corn) Syrup 2
1
cial glucose syrups provide DE and °Be as the DE for maltose of 58.0, the contribution to the
primary specifications, with specific saccharide total DE is 8.12. Similarly, trisaccharides
distribution becoming increasingly common as (malto- triose) contribute 4.74 DE and
people recognize the importance of knowing the tetrasaccharides
breakdown of individual components. °Be of 2.68 DE to the total in accordance with the prin-
glucose syrups, as a physical attribute, is ciple that larger molecules contribute less to
covered in more detail in Chapter 2. dex- trose equivalents. Summing the
contributions of saccharide class gives the total
1.5.1.1 Dextrose Equivalent DE of the syrup. Due to the difficulty in
Dextrose equivalent (DE) is a measure of the measuring glucose poly- mers with greater than
reducing power of a product, calculated in terms seven glucose units and their shrinking
of glucose (dextrose) equivalents and expressed contribution to DE, the larger molecules are
as percent of total dry substance. When starch is simply lumped into one category for the
hydrolyzed by either acid or enzyme, smaller calculation. The total DE of any glucose syrup
saccharide fractions (glucose polymers) are can be found in this way, once the saccha- ride
formed. Each fraction’s terminal unit has a composition has been determined.
reduc- ing group, regardless of the number of It is often necessary to calculate the DE of a
glucose units present in the polymer. In the glucose syrup blend or a glucose syrup-sucrose
determination of the DE of syrups, all reducing blend. In calculating the DE of a mixture, it is
groups are mea- sured and each is expressed in important to remember that DE is expressed on a
terms of glucose. Table 1.5 shows a typical dry weight basis. As an example, calculate the
glucose syrup composi- tion profile along with DE of a blend of 60 kg of sucrose with 40 kg of
the observed DE for each saccharide class. a 36 DE glucose syrup with a solids content of
Glucose contributes 100 DE per unit weight, 80.3%. The dry solids (DS) in the mixture are:
maltose contributes 58 DE, and so on to the
longer chain polymers, which contrib- ute less to
the overall DE because of their larger molecular 60kg sucrose = 60 ´1.00 DS = 60kg DS
weight. 40kg glucose syrup = 40 ´ 0.803 DS = 32.1kg
To calculate DE from a saccharide distribu- DS
tion, the relative weight (%) of each saccharide Total dry solids = 92.1kg.
class is multiplied by its observed DE to obtain
the contribution of that saccharide class to the
total DE. For example, the glucose syrup in
To calculate the % DS of each component,
Table 1 . 5 contains 20% dextrose, with a DE
divide the DS of each component by the total
of
DS in the blend:
100. Thus, glucose contributes 20 DE to the
total. With 14% maltose in this syrup and an
observed
Table 1.5 Determination of dextrose equivalent (DE) from composition of glucose syrup.
Component Composition (%) Observed DEa Contribution to DE
Monosaccharide (glucose) 20 100.0 20.0
Disaccharides (maltose) 14 58.0 8.12
Trisaccharides 12 39.5 4.74
Tetrasaccharides 9 29.8 2.68
Pentasaccharides 8 24.2 1.94
Hexasaccharides 7 20.8 1.46
Heptasaccharides and higher 30 10.2 3.06
Total 100 – 42.0
a
Equivalent DE of each saccharide
Sucrose (60 / 92.1)´100 = 61.15% DE 25–55. In theory, it is possible to convert
of the total DS is sucrose starch by acid hydrolysis to yield only glucose.
Glucose Syrup(32.1 / 92.1)´100 = 34.84% However, trying to achieve corn syrups with
of totals DS is glucose syrup solids higher than 58–60 DE causes individual mono-
and di-saccharides to degrade, forming undesir-
Total solids = 100.00
able colors and flavors that are difficult to
remove. Higher DE corn syrups can be produced
To calculate the DE of the blend, multiply the
with additional enzyme hydrolysis.
DE of each component by its %DE.
1.5.2.2 Enzyme Hydrolysis
Sucrose : 65.1% ´ 0DE = 0DE Enzyme hydrolysis is very specific in contrast to
acid hydrolysis, which is random. There are a
36DE glucose syrup : 34.85% ´ 0.36DE = 12.55DEnumber of enzymes that have specific action on
starch. The actions of the amylase enzymes are
The DE of the blend is 0 + 12.55 = 12.55 shown in Figure 1.11. The enzyme α-amylase
DE. Calculations like this are often important in (Figure 1.11a) randomly attacks 1-4 glycosidic
developing formulations that meet quality speci- linkages producing a mixture of saccharides
fications, as in hard candy for example, where including glucose, maltose, trisaccharides and
typical DE of the sugar mixture is about 20 DE, higher polymer saccharides, or maltodextrins.
to give the desired physical properties. The formation of maltodextrins occurs because
α-amylase is unable to attack 1-6 linkages. The
enzyme β-amylase (Figure 1.11b) is more spe-
1.5.2 Production of Glucose Syrups cific. It too attacks α-1–4 linkages, but splits off
individual maltose units, thus producing corn
Production of glucose syrup is accomplished by syrups with a high maltose content.
the hydrolysis of starch (from corn, wheat, etc.) There are a series of enzymes that are able to
by either acid or enzyme hydrolysis or both. attack either the α-1-4 linkages of amylase or the
α-1-6 linkages of amylopectin. Limited dextrin-
1.5.2.1 Acid Hydrolysis ase acts on α-dextrin by attacking α-1–6
The first glucose syrup produced was produced linkages, but it requires the presence of some α-
by acid hydrolysis. Acid hydrolysis will hydro- 1-4 linked glucose residues. It cannot attack
lyze starch randomly, cleaving both α-1–4 and amylopectin directly. The R-enzyme can act on
α-1–6 linkages between glucose molecules. amylopectin directly, but it produces only small
Under similar conditions of acid, heat and time, amounts of simple sugars. Amyloglucosidase
the products of starch hydrolysates are the same. has the ability to attack both α and β linkages.
Thus, it is possible to produce glucose syrup Syrups contain- ing a high amount of glucose
with the same saccharide composition time after can be produced by the use of this enzyme.
time. Table 1.6 lists the saccharide composition
of acid converted corn syrups (43°Be′) in the
range of 1.5.3 Composition
Table 1.6 Typical saccharide composition of acid con- The ability to hydrolyze starch by acid, enzymes
verted 43° Baume (Be′) glucose syrup in the range of or a combination of the two allows for the pro-
dex- trose equivalent (DE) 25–55
duction of various glucose syrups. Glucose syr-
DE ups produced by both acid and enzyme
Saccharide (%) 25 35 42 55 conversions are referred to as dual converted
Glucose 8 13 19 31 syr- ups. In addition, specific blends can be made
Maltose 8 11 14 18
available to meet manufacturer’s specifications.
Higher saccharides 84 76 67 51
Figure 1.11 Action of amylase enzymes on starch (a) α-amylase; (b) β-amylase
High maltose syrups can be produced different methods are shown in Table 1.9.
utilizing acid hydrolysis in combination with Glucose syrups are often referred to by the
saccharifica- tion by the enzyme, β-amylase. degree of con- version – low, regular,
Table 1.7 gives the saccharide composition of intermediate, high and extra high. The range in
several high malt- ose syrups. The use of other DE for each is given in Table 1.10.
glucoamylase enzymes will result in syrups of Because of the unique saccharide distribution,
different compositions. The application of each glucose syrup has a different average
different types of enzymes has made it possible molec- ular weight, depending on degree and
to produce glu- cose syrups with DEs higher nature of the hydrolysis. Technically, calculation
than 60. The sac- charification by of aver- age molecular weight is done by first
amyloglucosidase of an already acid/enzyme calculating the mole fraction of each saccharide
converted glucose syrup has pro- duced syrups and the sum- ming the mole fractions times
with DE’s ranging between 63 and 95 (Table molecular weight of each saccharide. Pancoast
1.8). These syrups contain a high per- centage of and Junk (1980) provide average molecular
glucose. Typical saccharide composi- tions of 42 weight values for cer- tain types of glucose
DE glucose syrups hydrolyzed by syrups. For example, they
High DE glucose syrups have greater the boiling point increases and the viscosity
numbers of reducing groups and therefore, decreases. The elevation of the boiling point of a
products of the caramelization and/or Maillard solution is dependent on the number of
reaction increase. Similarly, as the DE of a molecules in solution. A solution containing a
glucose syrup increases, it becomes more high DE glu- cose syrup will have higher boiling
hygroscopic, and confections containing high point than a solution containing low conversion
levels of high- conversion syrups must be glucose syrup.
physically protected to minimize water up-take. With the reduction of high molecular weight
Products containing low DE syrups are less fractions, or polysaccharides, in high conversion
hygroscopic and are therefore less likely to glucose syrups, the viscosity is reduced.
absorb water. They will also retain their Therefore, a 36 DE glucose syrup has signifi-
moisture for longer periods of time. The use of cantly higher viscosity than a 62 DE glucose
glucose syrups to control humectancy will syrup at the same temperature and solids
depend on the characteristics of the product. concentration.
Two other properties of glucose syrups that More details on the physical properties of
are affected by the DE are the boiling point and glu- cose syrups are provided in Chapter 2.
viscosity. As the DE of glucose syrup increases,
1.6.2 Polydextrose
1.7 Other Natural Sweeteners
Polydextrose is a randomly-bonded polymer of
glucose with minor quantities of sorbitol and cit- Honey, maple syrup, molasses, and malt extract
ric acid incorporated into the polymeric chain. It are also sweeteners in confections. Although
is prepared by vacuum condensation of a molten they have sweetening properties, they are mostly
mixture of glucose, sorbitol, and citric acid at a used as flavor ingredients.
ratio of 89:10:1. The polymer size is controlled
by the presence of the sorbitol, with most poly-
mers having molecular weight less than 5,000 g/ 1.7.1 Honey
mole. For this reason, polydextrose is very water
soluble. However, solutions containing more Honey, no doubt, is the oldest and original
than 70% solids become impractical to work sweet- ener. Its use long preceded the
with because of the high viscosity. Polydextrose development of sugar. In essence, honey is a
is a white to light tan powder with a bland to natural high invert
slight bitter taste. Several different forms are
available on the market depending on the
application. Table 1.12 Composition (%) of United States honey
Human enzymes do not recognize most com- Composition Average Range
plex polymers because of their random nature. Moisture 17.2 ± 1.5 13.4–22.9
Therefore, polydextrose contains only 1 kcal/g Fructose 38.2 ± 2.1 27.2–44.3
and is considered a soluble fiber. It has no Glucose 31.3 ± 3.0 22.0–40.7
sweet- ness, but possesses most of the other Free acid (as 0.43 ± 0.16 0.13–0.92
chemical and physical properties of sucrose, Gluconic)
making it a good sugar replacer. Lactone 0.14 ± 0.07 0.00–0.37
Ash 0.169 ± 0.15 0.020–1.028
1.7 Other Natural Sweeteners 27
sugar, containing primarily glucose and place to further purify the sucrose for separation.
fructose. The composition of honey can vary After the first crystallization, the mother liquid
considerably, depending on a variety of factors. is called first molasses. First molasses is
Table 1.12 lists the average composition of U.S. recrystal- lized, resulting in additional sucrose
honey. The fruc- tose content is always higher separation and a second molasses. After a third
than the glucose content with the ratio varying crystalliza- tion, the third molasses is sold as
between 1.15 and 1.35. blackstrap, final or can molasses. The raw sugar
Honey is used essentially for flavor purposes obtained from these crystallizations is combined
in confectionery, although it also retards sucrose with water to dissolve residual molasses and is
crystallization. The flavor depends on the source separated by centrifuge. The separated syrup is
of nectar. Clover and orange blossom honey called affina- tion liquor. The sugar is dissolved
have a very delicate flavor and are preferred. in water and subjected to several crystallizations.
Alfalfa and buckwheat honey have very strong The mother liquid from the final crystallization
flavors. Honey varies in color from amber to is combined with the affination liquor and
white. crystallized to pro- duce a dark sugar and a
mother liquid refiners molasses. It is similar to
final molasses, but of better quality.
1.7.2 Maple Syrup Typical molasses contains 80 wt% solid with
60 wt% as invert sugar. It also contains
Maple syrup is produced in northeastern and numerous vitamins and minerals. Because of
midwestern United States and Canada. It is pre- this large amount of invert sugar, molasses
pared by evaporating the sap from the maple inhibits sucrose crystallization. Molasses can be
tree. Sap contains between 2 and 3 wt% solids of dried and is available in powdered form.
which approximately 96% is sucrose and the Molasses is commonly used as a flavorant in
remainder other carbohydrates, protein, organic licorice, but also may be used in such
acids, ash, and lignin-like materials. Maple confections as taffy, hard candy, creams, and
syrup, by federal specification, must contain 66 caramel to pro- vide unique flavoring. One
wt% solids with a specific gravity of 1.35 (37.75 unique candy made with molasses (and peanut
Be′). Flavor and color develop during the butter) is the Mary Jane, a chewy (taffy-like)
evaporation process as a result of both the old-time candy.
caramelization and Maillard reactions (see
Section 4.3).
Typical saccharide composition of maple 1.7.4 Malt Extract
syrup is 88–99 wt% sucrose and 0–12 wt%
invert sugar. Crystallized maple syrup candies Malt extract, available as either a concentrated
must be made with minimal invert sugar content extract or a powder, is manufactured from high
to attain the desired crystallinity and texture. grade brewing barley. It is considered a sweeten-
In confections, maple syrup is primarily used ing ingredient because of its high maltose con-
for its unique flavor. Because of price consider- tent. To make malt extract, barley kernels are
ations, artificial maple flavor is often wetted and allowed to germinate under
substituted; however, real maple syrup still finds controlled conditions of temperature and
application in fudges and creams, particularly in humidity. During germination, the starch is
combination with walnuts. solubilized by enzyme action and the protein is
partially degraded to peptides and amino acids.
This step is followed by kiln drying in which the
1.7.3 Molasses enzymes are retained. The germinated and dried
grain is then extracted with water, and the extract
Edible molasses as described earlier is the by- filtered and concen- trated to 80% total solids.
product of cane sugar refining. In the refining The concentrate may be vacuum dried to
process, several sugar crystallization steps take produce a powder. The sac-
2 1 Chemistry of Bulk Sweeteners
8
charide composition of an extract of 80% solids ally derived from the corresponding saccharide
is approximately 55% maltose, 4% sucrose, 2% by catalytic hydrogenation, with the exception of
glucose, 2% fructose and 13% dextrins. Such a erythritol, which is prepared by fermentation of
syrup resembles a high-maltose syrup but also glucose. The general reaction to form the alcohol
contains some protein as well as amino acids, from a sugar is shown in Figure 1.13 for
vitamins and minerals. hydroge- nation of glucose into sorbitol. In the
Malt extract has specific application in con- reaction, a hydroxyl group replaces either the
fections as a flavoring ingredient. Arguably the ketone or aldehyde group of the sugar.
most popular candy containing malt extract is Hydrogenation of fructose yields mannitol,
the malted milk ball, a puffed sugar candy xylose yields xylitol, maltose yields maltitol,
coated with chocolate. lactose yields lactitol, and finally, hydrogenation
of glucose syrup yields hydrogenated starch
hydrolysates (HSH).
1.8 Alternative Sweeteners
Polyols play an important role in confection-
ery products, particularly those targeted towards
Sucrose has been and remains a main ingredient
the diabetic market because of their lack of an
in confections. Its desirable physical and chemi-
insulin response. They are also used to provide
cal properties have made possible the develop-
caloric reduction due to their limited absorption
ment of many different confections; it has made
in the stomach despite the laxative effect due to
confections popular throughout the world. In
their subsequent fermentation in the intestines.
addition, sucrose is an excellent source of
Polyols can also provide humectancy, reduction
energy, at relative low cost.
of water activity and control of crystallization in
Over the past few decades, however, sucrose
confections. Most polyols provide a significant
has been a subject of controversy over its nutri-
cooling effect and are noncariogenic. Because
tional role in the diet. Studies and debates have
they are nonreducing, they also do not
centered around the involvement of sucrose in
participate in either browning reaction. A
such issues as dental caries, obesity, diabetes,
summary of vari- ous properties of polyols is
hypertension, hypoglycemia, and behavioral
provided in Table 1.13.
problems. Each of these issues have influenced
the consuming public’s attitude toward sucrose
1.8.1.1 General Properties of polyols
and has created a demand for no-sucrose or
Polyols do not exhibit reducing power, because
“sugar-less” confections to avoid the negative
the aldehyde group of the sugar has been
nutritional aspects of sugar, whether real or per-
reduced to an alcohol. They therefore do not
ceived. The challenge, therefore, has been to
undergo the caramelization or the Maillard
find sugar alternatives that both retain most of
reactions. Thus, if the typical brown color
the beneficial properties of sucrose yet
generated in these reac- tions is desirable in a
eliminate, or at least minimize, the concerns of
confection, as in caramel, fudge or toffee,
the consumer. The most used sucrose
artificial colors must be added to a sugar-free
alternatives are sugar alcohols, hydrogenated
version based on polyols. Polyols are also
starch hydrolysates (HSH), polydextrose, and
mostly stable to acids and can withstand high
intense sweeteners.
temperatures for extended time. If discolor- ation
does occur in polyol solutions, hydrolysis must
first take place. For example, maltitol hydrolysis
1.8.1 Sugar Alcohols
yields glucose and sorbitol, and the glucose
molecule can now participate in either or both
Sugar alcohols, also known as polyols, are not
browning reactions.
sugars, but are the reduced form of sugars. They
Polyols, with the exception of xylitol, are less
occur in nature, but at low concentrations, which
sweet than sucrose (Table 1.13). In many
make extraction impractical. They are industri-
confec- tionery applications, the lower
sweetness of poly- ols is offset with the addition
of intense
Figure 1.13 Catalytic
hydrogenation of
glucose
sweeteners, but this depends to a large extent on ics. Products that are sold for use by diabetics
which polyols are used in a formulation. are required by the United States Food and Drug
Polyols have a higher negative heat of Administration (FDA) to carry the labeling
solution compared to sucrose, with the state- ment “Diabetics: This product may be
exception of malti- tol, which has a negative useful in your diet on the advise of a physician.”
heat of solution similar to sucrose (Table 1.13). However, the incomplete digestion and slow
When the crystalline forms dissolve in water a absorption of polyols can lead to gastrointestinal
cooling effect is observed. This pleasant cooling problems. This can occur if excessive amounts
sensation can be an advantage in enhancing are con- sumed at one time, but in some people,
consumer enjoyment in such products as mint- there can also be a cumulative effect. The extent
flavored candies. More details are provided on of the laxative effect depends on the polyol
heats of dilution and solu- tion in Chapter 2. consumed. A daily threshold value for each
Polyols are virtually nonfermentable and are, polyols is given in Table 1.13. FDA requires that
therefore, considered noncariogenic. The nonfer- if it is reason- ably foreseeable that consumption
mentable characteristic by oral bacteria prevents may exceed the threshold value, the label
acid production and reduction in pH value, con- statement, “exces- sive consumption may have a
ditions that are associated with tooth decay. In laxative effect” must be given.
the intestine, they are slowly absorbed and enter The slow absorption rates of polyols are
the liver without the need for insulin. They are responsible for their lower caloric content com-
converted to fructose and ingestion of polyols pared to sugar. Caloric content (in kcal/g) for
therefore results in lower plasma glucose. For dif- ferent polyols are listed in Table 1.13. The
this reason, polyols are recommended for diabet- values listed are those for the United States.
Other coun-
1.8.3.3 Lactitol
Lactitol, like mannitol, is produced by hydroge-
nation of its parent disaccharide, in this case lac-
tose. Hydrogenation occurs at the glucose
portion of the molecule. Lactitol is primarily
found as a crystalline powder with high stability
to both temperature and acid. Both lactitol and
maltitol are sweeter than their parent
Figure 1.16 Hydrolysis of isomalt vs. sucrose in 1% disaccharide (Table 1.13).
HCL at 100 °C Lactitol is not used widely in confections, but
finds application in hard candy, hard-panned
shell candy, and sugar-free chocolates and
(1-6)-D-mannitol). The reactions are shown in coatings.
Figure 1.15.
Isomalt is a white, odorless, crystalline, non-
hygroscopic substance. Many of its properties 1.8.4 Hydrogenated
are similar to sucrose, which allows, in many Starch Hydrolysate
appli- cations, the direct substitution for sucrose. (HSH) and Maltitol
It is very stable and, because it is only half as Syrups
sweet as sucrose, isomalt serves as an excellent
bulking agent. A comparison of the stability of HSH syrups are manufactured by the hydrogena-
sucrose and isomalt in 1% HCL at 100 °C is tion of glucose syrups (or starch hydrolysates).
shown in Figure 1.16. As seen, isomalt is more HSH syrups are mixtures of various chain length
resistant to hydrolysis under acidic conditions polyols, with composition dependent on the type
than sucrose. of glucose syrup used as the starting point. In the
Because of its similar properties to sucrose, hydrogenation of glucose syrups, glucose is con-
isomalt is often used as a direct sucrose replace- verted to sorbitol, maltose to maltitol and so on
ment. For example, hard candies are often made through the range of glucose polymers present in
with isomalt, with similar physical properties the glucose syrup (Figure 1.17). Analogous to
and shelf life as sucrose-based hard candies. glucose syrups, the composition of HSH syrups
Isomalt can also be used in sugar-free hard are described based on the chain length or degree
panning, giv- ing a shell with similar crisp of polymerization (DP) of the saccharides.
character as sucrose. Specifications will give the amounts of
monosac- charide polyols (DP 1), disaccharide
1.8.3.2 Maltitol (DP 2), tri- to hexa- (DP 3–6), and over DP 6.
Maltitol is the product of hydrogenation of malt- Maltitol syrups are a subset of HSH, made by
ose, produced by hydrolysis of starch. Maltitol is hydrogenating high-maltose syrup. They must
used in confections as either a crystalline contain a mini- mum of 50% maltitol (dry basis).
powder or as hydrogenated high maltose syrup As with glucose syrups, HSH syrups have
(see below). Powdered maltitol is produced dif- ferent properties when used in confections,
either by crystallizing from a maltitol syrup or dependent on the composition. HSH syrups with
by direct extrusion crystallization of the syrup. low average molecular weight provide enhanced
The former method produces maltitol powders humectancy and sweetness and are more hygro-
of higher purity than the latter. scopic than those with higher average molecular
Refined crystalline maltitol has many similar weight. However, HSH syrups with larger mole-
properties as sucrose, including sweetness, solu-
34
1
Ch
e
mi
str
y
of
Bu
lk
Figure 1.17 Catalytic hydrogenation of glucose syrup Sw
ee
te
1.9 High Intensity Sweeteners 35
cules provide enhanced viscosity and stability. Reviews of these noncaloric sweeteners can be
During digestion or heating, particularly under found in DuBois and Prakash (2012) and Pawar
acid conditions, HSH syrups may be hydrolyzed et al. (2013). Their use is often limited by regula-
into glucose and sorbitol. The reducing groups tory status and/or limitations related to their
formed will then participate in reactions that physical properties. Fortunately, usage levels in
require reducing groups including fermentation, confections are very low, less than 0.1%.
which could promote dental caries. Chemical structures of some high intensity
HSH syrups find wide application in confec- sweeteners are shown in Figure 1.18.
tions. They are often used in the same manner as
glucose syrup in sugar confections, to provide
bulking capacity and for controlling crystalliza- 1.9.1 Sucralose
tion. As such, they can be used in sugar-free ver-
sions of chewing gum, hard candy, gummies and Sucralose, or tricholorogalactosucrose
jellies, fondants and creams, and caramels and (Figure 1.18), is 600 times as sweet as sucrose
taffy. In gum, for example, HSH can be used to with a clean sweet taste with lingering sweetness
moderate the recrystallization of sorbitol and to in the aftertaste. It is a nonnutritive sweetener
provide humectancy. that is stable to acid hydrolysis. It is hygroscopic
and if slightly moist at low pH, hydrolysis can
occur. Its solubility in water at 20 °C is 283 g/L.
1.9 High Intensity Sweeteners