INTEGRATED

INFRASTRUCTURE
SOLUTIONS
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Power T&D
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Substations
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Railway Electrification
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Lighting Infrastructure
 About Us

Transrail Lighting Limited (Transrail) is an integrated Our Manufacturing Facilities

infrastructure company offering turnkey solutions in the
areas of transmission, distribution, substation, railway PRODUCT LOCATION YEAR OF MANUFACTURING
ESTABLISHMENT CAPACITY
electrification and lighting infrastructure across the globe. (TONNES/YEAR)
As a turnkey solution provider in the transmission and distribution Vadodara,
sector, we offer comprehensive solutions right from design, India 1994 36,000
testing, manufacturing, supply of materials, erection, stringing and Deoli,
commissioning of lines.
TOWERS
Wardha, 2010 65,000
India
In the lighting solution business, we undertake design, manufacturing,
testing, supply and installation of high-quality galvanised steel poles,
using the most qualified structural materials and technology available. Silvassa,
India 2007 60,000
Our multi-centre manufacturing facilities are well-equipped with world-
CONDUCTORS
class facilities for producing galvanised steel towers, aluminium and
aluminium alloy conductors and steel mono poles/masts.
Silvassa,
India 2010 25,000
POLES
ROBUST ENGINEERING, DESIGN AND TESTING CAPABILITIES
TO DELIVER RELIABLE SOLUTIONS
Design Engineering Competencies
Transrail’s in-house design centre ensures continuous pipeline of innovative
and cost-effective designs for transmission and distribution lattice and
monopole structures. The combination of our qualified team with cutting-
edge design technologies, drives our exceptional designing capabilities.
Transrail possesses an unparalleled experience of having designed virtually
all types of towers across the globe.
u We possess the software of international repute for design and
drawing development including PLS CADD, PLS Pole, PLS Tower,
Auto CAD and i-Tower.
u We have the capability to do lattice tower designs upto 1,200 kV
using latest software.
Tower Testing Capabilities
Transrail’s tower testing station is backed by a multi-disciplinary team of
specialised engineers, sophisticated software and hardware facilities. We
have also tested towers in the overseas market for our clients across Canada,
Mexico, Malaysia, Italy, Botswana, Nigeria, Ethiopia and Mozambique.
u We possess fully automatic state-of-the-art tower testing facility with
SCADA software technology.
u Our tower testing station has the recognition of ‘In-house R&D
Centre’ by GoI, Ministry of Science and Technology and our facility
is accredited by NABL (National Accreditation Board for Testing and
Calibration Laboratories).
u We have the capability to erect two towers simultaneously.

Testing Capacity
Towers with a width of
30 m, height of 85 m and
multiple loading conditions
upto 63 numbers
Self-supporting towers upto
1200 kV
Guyed Towers upto 765 kV
Chianette Towers upto
400 kV
Transmission Monopoles
upto 500 kV
A MANUFACTURING PARTNER OF CHOICE
WITH EXCEPTIONAL FOCUS ON QUALITY
Transrail is well equipped with state-of-the-art machines that help in bringing efficiencies and also enhance the quality of
its products. Our commitment towards product quality makes us the manufacturing partner of choice.

Tower Manufacturing Conductor Manufacturing

Our prudent system orientation at the facilities ensure high level of
output and reliability; and helps us achieve our quest for excellence.
u Our Tower manufacturing units are equipped with advanced CNC
machines from FICEP (Italy).
u We are an ISO (9001:2015, 14001:2015 and OHSAS 18001:2007)
certified company.
u We possess one of the largest galvanising shops, that can handle all
shapes and sizes of materials.
u Our plants have facilities for development of prototypes along with
large storage capacity for raw materials and finished goods.
u The entire process from production to dispatch is controlled and
monitored through SAP/QSM.
Transrail integrated backward into manufacturing of Aluminium and
Aluminium Alloy Conductors for Transmission and Distribution of power
in the year 2008. We are also technically qualified to supply to various
Electrical Utilities globally across Europe, Canada, Africa, Asia and
Latin America.
u The facility is certified by ISO 9001:2015, ISO 14001:2015 and OHSAS
18001:2007.
u Our two laboratories with complete in-house modern testing
facilities for raw materials, in-process and finished products, helps
deliver superior products.
u Our quality control facility and laboratory has been accredited by NABL.
u We possess EHV type test certifications from SAG-Germany, VEIKI
VNL-Hungary, SABS-Johannesburg, TAG Corporation-Chennai and
ERDA-Gujarat.

Our Products
• EC Grade Aluminium Wire Rods
• Aluminium Alloy Wire Rods (6201 Alloy in M&T4 temper –
online solutionised)
• AAC (All Aluminium Conductor)
• AAAC (All Aluminium Alloy Conductor)

800,000
• ACSR (Aluminium Conductor Steel Reinforced)
• ACSR/ TW Conductor
MT • ACSR/ AS (Aluminium Conductor Aluminium Clad Steel Reinforced)
Lattice Towers Supplied • AACSR (Aluminium Alloy Conductors Steel Reinforced) for River
Crossing and Earthing applications.
• AACSR/ AS (Aluminium Alloy Conductor Aluminium Clad Steel
Reinforced)
• ACAR (Aluminium Conductor Aluminium Alloy Reinforced)

100,000
• AL59 High Conductivity Alloy Conductors

KM Transrail has successfully manufactured 91 strand conductor suitable

for the US market.
Conductors Supplied

A CRITICAL TURNKEY SOLUTION PROVIDER
Transrail enjoys dedicated skill-sets for executing construction of
transmission lines. We have a track record of successfully executing
complex transmission line projects and are amongst the few players to
have constructed some of the heaviest and tallest transmission towers.
We have demonstrated our capabilities by executing large scale complex
projects in most difficult terrains including mountains, hills, rivers, creeks,
deserts and snow.
We endeavour to adopt the best safety and quality practices. In addition,
we pursue the latest technologies in construction, and possess a highly
driven project management team to fulfill our commitments to our
Transmission and Distribution
customers. As a testimony to our focus on safety, we have constructed
the first ever 1,200 kV line in India (Wardha-Aurangabad Line), erecting
136 Tower of 75 metre boom length within a year, without any accidents.
Transrail is also competent in undertaking EPC for distribution networks
including last mile connectivity. We have showcased our expertise across
the terrains of India, Afghanistan and the Africa including Kenya and
Rwanda. In India, Transrail has successfully provided electricity to over
3,500 villages.
24,198 ckm
Total transmission line executed as on March 31, 2018
including 4,249 ckm of 765/800 kV, 10,860 ckm of
440 kV and 729 ckm of hotline stringing.
Transrail is at the forefront of innovation in SOLUTIONS FOR MANY APPLICATIONS
designing, manufacturing, testing, supply
and installation of high quality galvanised
steel poles, using the most qualified structural
materials and technology available.

Street Lighting
Poles

Transmission
Monopoles High Masts

Stadium Masts Telecommunication

Monopoles

Distribution Surveillance / CCTV

Poles Poles

Derrick / Flare
Traffic Poles
Structures
Signage
Gantry
Structures
Presence Clientele
We are a global player with a sizeable presence We cater to leading corporates including
in Middle East and Africa. We are amongst the Zeeco, Ashghal (Qatar), Reliance Industries
largest suppliers of distribution poles to Africa Limited, ONGC, IOCL, SAIL, Indus Towers,
from India. Domestically, we are a pan-India player Bharat Petroleum, Shapoorji Pallonji, Dimo
supplying products across the country through Technology, Power Grid Corporation of India,
our efficient sales network spread over 16 cities. MP-SEB and Gammon India, among others.

MANUFACTURING CAPABILITY
Transrail has emerged as one of the leading and most recognised names
in the Poles industry. Our manufacturing facility at Silvassa is regarded
as one of the most cutting-edge pole manufacturing facility in India.
Our robust technologies, advanced manufacturing process and strong
in-house expertise, enables us to deliver highest standards of quality
and product performance. Our expertise of being a well-established
T&D player also comes handy in designing and manufacturing large
Monopoles for Transmission and Distribution.
Lighting Solutions
u We possess world-class equipment such as CNC plasma cutting
machine and sub-merged arc welding machine that ensure quality,
accuracy and higher productivity.
u We house one of the largest galvanising baths in India (14.3 m
length, 2.5 m deep and 1.5 m wide).
u Our poles are structurally designed to stringent specifications, that
meet or exceed global standards.

100
Illumination projects
completed across India
 Substations
Complementing the
transmission experience,
Transrail has developed
capabilities to execute
substation projects upto
400 kV.
We are successfully executing
EPC substation projects in India
and integrated substation and
transmission projects in Africa.
Our projects encompass design &
engineering, procurement, supply,
installation and commissioning.

Railway Electrification
Transrail has forayed in
railway infrastructure and
is executing projects for
electrification of tracks
for Indian Railways.
We are progressively
augmenting our capabilities
and offerings to cater to the
evolving needs of the
railway industry.
 Our Expanding Global Presence
Transrail has a global footprint in 26 countries across the five continents of Asia, North America, South America, Europe and Africa.

Our Quality Standards

Our best-in-class quality and process standards promote a safe and
secure work environment. These processes ensure systematic project
execution; on-time completion of deliverables; and the highest level
of on-site safety. We regularly conduct a comprehensive safety training
program focused on awareness and prevention.
We are certified with ISO 9001:2015, ISO 14001:2015 and OHSAS
18001:2007. This ensures unmatched quality commitment,
environmental management and employee safety. We are also a CE
certified company. Our Tower Testing and Conductor facilities have also
been accredited by NABL (National Accreditation Board for Testing and
Calibration Laboratories).
CORPORATE OFFICE
Transrail Lighting Limited
A Wing, 5th Floor, Fortune 2000,
Block G, Bandra Kurla Complex, Bandra East,
Mumbai – 400 051, India
Phone: +91-22-6197 9600
Fax: +91-22-6197 9666
Website: www.transrail.in
Email: enquiry@transraillighting.com
Follow us on:
MANUFACTURING UNITS
Deoli Plant (Tower)
dickenson www.dickensonworld.com
B-1/1, MIDC Growth Centre,
Deoli, Wardha – 442101,
Maharashtra, India
Phone: +91-7158 203308/9
Vadodara Plant (Tower)
Vadadla, Jarod-Samlaya Road,
Taluka – Savli,
Vadodara – 391520,
Gujarat, India
Phone: +91- 787 4798 535
Silvassa Plant (Conductor)
Survey No.:178/182,
Village – Amboli,
Silvassa – 396230, (D&NH), India
Phone: +91-260-3086 305
Silvassa Plant (Poles)
Survey No. 227, Khanvel-Khardi Road,
Village – Khardi,
Silvassa – 396230, (D&NH), India
Phone: +91-260-2641 666