Professional Documents
Culture Documents
OWNER’S MANUAL
YP125E
YP180E
5XL-F819D-E3
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INTRODUCTION
EAU10110
t The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
s WARNING Failure to follow WARNING instructions could result in severe injury or death to the
scooter operator, a bystander, or a person inspecting or repairing the scooter.
CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to
the scooter.
NOTE:
● This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is
subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the
most current product information available at the time of printing, there may be minor discrepancies between your
scooter and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA12410
s WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER.
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EAUS1171
YP125/YP180
OWNER’S MANUAL
©2005 by YAMAHA MOTOR ESPAÑA S.A.
1st edition, September 2005
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
YAMAHA MOTOR ESPAÑA S.A.
is expressly prohibited.
Printed in Spain.
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TABLE OF CONTENTS
SAFETY INFORMATION .....................1-1 OPERATION AND IMPORTANT RIDING Checking and lubricating the
POINTS ................................................5-1 cables ..........................................6-16
DESCRIPTION.....................................2-1 Starting a cold engine ......................5-1 Checking and lubricating the
Left view ...........................................2-1 Starting off ........................................5-2 centerstand and sidestand .........6-17
Right view .........................................2-2 Acceleration and deceleration ..........5-2 Checking the front fork...................6-17
Controls and Instruments .................2-3 Braking..............................................5-2 Checking the steering.....................6-17
Parking..............................................5-3 Checking the wheel bearings .........6-18
INSTRUMENT AND CONTROL Battery ............................................6-18
FUNCTION ..........................................3-1 PERIODIC MAINTENANCE AND Replacing the fuse..........................6-20
Main switch.......................................3-1 MINOR REPAIRS ................................6-1 Replacing the headlight bulb or
Indicator lights ..................................3-1 Owner’s tool kit.................................6-1 a front turn signal light bulb ........6-20
Speedometer unit .............................3-3 Periodic maintenance and Replacing a front turn signal light
Battery voltage/fuel gauge ...............3-3 lubrication chart ............................6-2 bulb .............................................6-21
Clock.................................................3-4 Removing and installing cowlings Replacing the license plate light
Handlebar switches ..........................3-4 and panels.....................................6-5 bulb .............................................6-21
Front brake lever...............................3-5 Checking the spark plug ..................6-6 Replacing the tail/brake light bulb
Rear brake lever................................3-6 Engine oil ..........................................6-7 or a rear turn signal light bulb .....6-22
Fuel tank cap ....................................3-6 Final gear oil .....................................6-9 Troubleshooting ..............................6-23
Fuel ...................................................3-6 Coolant ...........................................6-10 Troubleshooting chart .....................6-24
Seat...................................................3-7 Air filter and V-belt case air filter
Front storage compartment..............3-7 elements ......................................6-11 SCOOTER CARE AND STORAGE .....7-1
Storage compartment.......................3-7 Adjusting the carburetor .................6-12 Care ..................................................7-1
Adjusting the rear shock absorber Checking the throttle cable free Storage .............................................7-3
assemblies.....................................3-8 play ..............................................6-12
Sidestand..........................................3-8 Tires ................................................6-13 SPECIFICATIONS ...............................8-1
Sidestand switch operation check ...3-9 Adjusting the brake lever free
play ..............................................6-15 CONSUMER INFORMATION .............9-1
PRE-OPERATION CHECKS ...............4-1 Checking the front and rear brake Identification numbers ......................9-1
Pre-operation check list....................4-2 pads.............................................6-15
Checking the brake fluid level ........6-15
Changing the brake fluid ................6-16
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SAFETY INFORMATION t
EAU10260
Safe riding ● Many accidents involve inexpe-
SCOOTERS ARE SINGLE TRACK ● Always make pre-operation rienced operators. In fact, many
VEHICLES. THEIR SAFE USE AND checks. Careful checks may help operators who have been invol-
OPERATION ARE DEPENDENT prevent an accident. ved in accidents do not even
UPON THE USE OF PROPER RIDING ● This scooter is designed to carry have a current driver’s license.
TECHNIQUES AS WELL AS THE the operator and passenger. • Make sure that you are quali-
EXPERTISE OF THE OPERATOR. ● The failure of motorists to detect fied and that you only lend your
EVERY OPERATOR SHOULD KNOW and recognize scooters in traffic scooter to other qualified ope-
THE FOLLOWING REQUIREMENTS is the predominating cause of rators.
BEFORE RIDING THIS SCOOTER. automobile/scooter accidents. • Know your skills and limits.
HE OR SHE SHOULD: Many accidents have been cau- Staying within your limits may
● OBTAIN THOROUGH INSTRUC- sed by an automobile driver who help you to avoid an accident.
TIONS FROM A COMPETENT did not see the scooter. Making • We recommend that you prac-
SOURCE ON ALL ASPECTS OF yourself conspicuous appears to tice riding your scooter where
SCOOTER OPERATION. be very effective in reducing the there is no traffic until you have
● OBSERVE THE WARNINGS AND chance of this type of accident. become thoroughly familiar
MAINTENANCE REQUIRE- Therefore: with the scooter and all of its
MENTS IN THE OWNER’S • Wear a brightly colored jacket. controls.
MANUAL. • Use extra caution when appro- ● Many accidents have been cau-
● OBTAIN QUALIFIED TRAINING aching and passing through sed by error of the scooter ope-
IN SAFE AND PROPER RIDING intersections, since intersec- rator. A typical error made by the
TECHNIQUES. tions are the most likely places operator is veering wide on a turn
● OBTAIN PROFESSIONAL TECH- for scooter accidents to occur. due to EXCESSIVE SPEED or
NICAL SERVICE AS INDICATED • Ride where other motorists can undercornering (insufficient lean
BY THE OWNER’S MANUAL see you. Avoid riding in anot- angle for the speed).
AND/OR WHEN MADE NECES- her motorist’s blind spot.
SARY BY MECHANICAL CONDI-
TIONS.
1-1
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t SAFETY INFORMATION
• Always obey the speed limit ● This scooter is designed for on- covers your legs, ankles, and
and never travel faster than road use only. It is not suitable for feet.
warranted by road and traffic off-road use. ● Passengers should also observe
1 conditions. Protective apparel the above precautions.
• Always signal before turning or The majority of fatalities from scooter Modifications
changing lanes. Make sure that accidents are the result of head inju- Modifications made to this scooter
other motorists can see you. ries. The use of a safety helmet is the not approved by Yamaha, or the
● The posture of the operator and single most critical factor in the pre- removal of original equipment, may
passenger is important for proper vention or reduction of head injuries. render the scooter unsafe for use and
control. ● Always wear an approved hel- may cause severe personal injury.
• The operator should keep both met. Modifications may also make your
hands on the handlebar and ● Wear a face shield or goggles. scooter illegal to use.
both feet on the footboard Wind in your unprotected eyes Loading and accessories
during operation to maintain could contribute to an impair- Adding accessories or cargo to your
control of the scooter. ment of vision which could delay scooter can adversely affect stability
• The passenger should always seeing a hazard. and handling if the weight distribution
hold onto the operator, the seat ● The use of a jacket, substantial of the scooter is changed. To avoid
strap or grab bar, if equipped, shoes, trousers, gloves, etc., is the possibility of an accident, use
with both hands and keep both effective in preventing or redu- extreme caution when adding cargo
feet on the passenger foo- cing abrasions or lacerations. or accessories to your scooter. Use
trests. ● Never wear loose-fitting clothes, extra care when riding a scooter that
• Never carry a passenger otherwise they could catch on has added cargo or accessories. Here
unless he or she can firmly pla- the control levers or wheels and are some general guidelines to follow
ce both feet on the passenger cause injury or an accident. if loading cargo or adding accessories
footrests. ● Never touch the engine or to your scooter:
● Never ride under the influence of exhaust system during or after
alcohol or other drugs. operation. They become very hot
and can cause burns. Always
wear protective clothing that
1-2
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SAFETY INFORMATION t
Loading Accessories • Accessories fitted to the hand-
The total weight of the operator, pas- Genuine Yamaha accessories have lebar or the front fork area can
senger, accessories and cargo must been specifically designed for use on create instability due to impro-
not exceed the maximum load limit of this scooter. Since Yamaha cannot per weight distribution or 1
183kg, (403,5lb). When loading within test all other accessories that may be aerodynamic changes. If
this weight limit, keep the following in available, you must personally be res- accessories are added to the
mind: ponsible for the proper selection, ins- handlebar or front fork area,
● Cargo and accessory weight tallation and use of non-Yamaha they must be as lightweight as
should be kept as low and close accessories. Use extreme caution possible and should be kept to
to the scooter as possible. Make when selecting and installing any a minimum.
sure to distribute the weight as accessories. • Bulky or large accessories may
evenly as possible on both sides Keep the following guidelines in mind, seriously affect the stability of
of the scooter to minimize imba- as well as those provided under “Loa- the scooter due to aerodyna-
lance or instability. ding” when mounting accessories. mic effects. Wind may attempt
● Shifting weights can create a ● Never install accessories or carry to lift the scooter, or the scoo-
sudden imbalance. Make sure cargo that would impair the per- ter may become unstable in
that accessories and cargo are formance of your scooter. Care- cross winds. These accesso-
securely attached to the scooter fully inspect the accessory befo- ries may also cause instability
before riding. Check accessory re using it to make sure that it when passing or being passed
mounts and cargo restraints fre- does not in any way reduce by large vehicles.
quently. ground clearance or cornering • Certain accessories can dis-
● Never attach any large or heavy clearance, limit suspension tra- place the operator from his or
items to the handlebar, front fork, vel, steering travel or control ope- her normal riding position. This
or front fender. Such items can ration, or obscure lights or reflec- improper position limits the
create unstable handling or a tors. freedom of movement of the
slow steering response. operator and may limit control
ability, therefore, such acces-
sories are not recommended.
1-3
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t SAFETY INFORMATION
●Use caution when adding electri- ● Always turn the engine off before EAU10360
cal accessories. If electrical leaving the scooter unattended Further safe-riding points
accessories exceed the capacity and remove the key from the ● Be sure to signal clearly when
1 of the scooter’s electrical system main switch. When parking the making turns.
an electric failure could result, scooter, note the following: ● Braking can be extremely difficult
which could cause a dangerous • The engine and exhaust sys- on a wet road. Avoid hard bra-
loss of lights or engine power. tem may be hot, therefore, king, because the scooter could
Gasoline and exhaust gas park the scooter in a place slide. Apply the brakes slowly
● GASOLINE IS HIGHLY FLAMMA- where pedestrians or children when stopping on a wet surface.
BLE: are not likely to touch these hot ● Slow down as you approach a
• Always turn the engine off areas. corner or turn. Once you have
when refueling. • Do not park the scooter on a completed a turn, accelerate
• Take care not to spill any gaso- slope or soft ground, otherwise slowly.
line on the engine or exhaust it may fall over. ● Be careful when passing parked
system when refueling. • Do not park the scooter near a cars. A driver might not see you
• Never refuel while smoking or flammable source (e.g., a kero- and open a door in your path.
in the vicinity of an open flame. sene heater, or near an open ● Railroad crossings, streetcar
● Never start the engine or let it run flame), otherwise it could catch rails, iron plates on road cons-
for any length of time in a closed fire. truction sites, and manhole
area. The exhaust fumes are poi- ● If you should swallow any gasoli- covers become extremely slip-
sonous and may cause loss of ne, inhale a lot of gasoline vapor, pery when wet. Slow down and
consciousness and death within or allow gasoline to get into your cross them with caution. Keep
a short time. Always operate your eyes, see your doctor immedia- the scooter upright, otherwise it
scooter in an area that has ade- tely. If any gasoline spills on your could slide out from under you.
quate ventilation. skin or clothing, immediately ● The brake lining could get wet
wash the affected area with soap when you wash the scooter. After
and water and change your clot- washing the scooter, check the
hes. brakes before riding.
1-4
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SAFETY INFORMATION t
● Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap),
and a bright colored jacket. 1
● Do not carry too much luggage
on the scooter. An overloaded
scooter is unstable. Use a strong
cord to secure any luggage to the
carriers. A loose load will affect
the stability of the scooter and
could divert your attention from
the road.
1-5
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DESCRIPTION
EAU10410
Left view
2-1
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DESCRIPTION
EAU10420
Right view
2-2
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DESCRIPTION
EAU10430
21
17 24
2
15
22
25
18 23
16
19 20 18 26
27
28
15. Rear brake lever (page 3-6) 22. Front brake lever (page 3-5)
16. Left handlebar switch (page 3-4) 23. Right handlebar switch (page 3-4)
17. Speedometer (page 3-3) 24. Battery voltage (page 3-3)
18. Turn indicator lights (page 3-1) 25. Odometer/Clock (page 3-4)
19. High beam indicator light (page 3-1) 26. Main switch/Steering lock (page 3-1)
20. Coolant temperature warning light (page 3-1) 27. Front compartment (page 3-7)
21. Fuel gauge (page 3-3) 28. Coolant level gauge window (page 6-10)
2-3
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The main switch controls the ignition the left. Indicator lights
and lighting systems. The various 2. Push the key in from the “OFF”
main switch positions are described position, release it, and then turn
below. it to “LOCK”.
EAU10630 3. Remove the key.
ON To unlock the steering
All electrical systems are supplied Insert the key and turn it to “OFF”.
with power, and the engine can be
started. The key cannot be removed. 1 2 1
EAU10660
3-1
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Turn signal indicator lights “c” and changed. Coolant temperature warning light
“d” If the engine oil is changed before the “y”
The corresponding indicator light flas- oil change indicator comes on (i.e. This warning light comes on when the
hes when the turn signal switch is before the periodic oil change interval engine overheats. When this occurs,
pushed to the left or right. has been reached), the indicator light stop the engine immediately and
must be reset after the oil change for allow the engine to cool.
EAU11080
the next periodic oil change to be The electrical circuit of the warning
3 High beam indicator light “j”
indicated at the correct time. (See light can be checked according to the
This indicator light comes on when
page 6-8.) following procedure.
the high beam of the headlight is swit-
The electrical circuit of the indicator 1. Turn the key to “h”.
ched on.
light can be checked according to the 2. If the warning light does not
EAU11390
following procedure. come on, have a Yamaha dealer
Oil change indicator light “z” 1. Set the engine stop switch to “h” check the electrical circuit.
ECA10020
and turn the key to “ON”. CAUTION
2. Check that the indicator comes
Do not operate the engine if it is
on for a few seconds and then
overheated.
goes off.
3. If the indicator light does not
come on, have a Yamaha dealer
check the electrical circuit.
1 2
NOTE:
The oil change indicator light may
1. Oil change indicator
2. Coolant temperature warning light
flash when the engine is revved with
the scooter on the centerstand, but
This indicator light comes on at the this does not indicate a malfunction.
initial 1000 km (600 mi) and every
3000 km (1800 mi) thereafter to indi-
3-2
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3-4
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EAU12500
CAUTION
Do not use the hazard light for an
extended length of time, otherwi-
sethe battery may discharge.
3-5
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3
2
3 1
3-6
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3-7
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EAUT1091
1. Sidestand switch
PRE-OPERATION CHECKS
EAU15591
NOTE:
Pre-operation checks should be
made each time the vehicle is used.
Such an inspection can be accom-
plished in a very short time; and the
added safety it assures is more than
worth the time involved.
EWA11150
s WARNING
If any item in the Pre-operation
check list is not working properly,
have it inspected and repaired
before operating the vehicle.
4-1
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PRE-OPERATION CHECKS
EAU15603
4-2
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PRE-OPERATION CHECKS
ITEM CHECKS PAGE
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires • Check air pressure. 6-13
• Correct if necessary.
• Make sure that operation is smooth. 3-5, 3-6, 6-15
Brake levers • Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Centerstand, sidestand 3-8, 3-9, 6-17
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
• Check fluid level.
4 Battery 6-18
• Fill with distilled water if necessary.
4-3
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5-1
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wet road is much more difficult. time. Do not operate the engine at Parking
● Ride slowly down a hill, as bra- one set throttle position. When parking, stop the engine, and
king downhill can be very diffi- 150~500 km (90~300 mi) then remove the key from the main
cult. Avoid prolonged operation above 1/2 switch.
EWA10310
throttle. s WARNING
EAU16830 Rev the engine freely through the
● Since the engine and exhaust
Engine break-in gears, but do not use full throttle at
any time. system can become very hot,
There is never a more important
500~1000 km (300~600 mi) park in a place where pedes-
period in the life of your engine than
Avoid prolonged operation above 3/4 trians or children are not likely
the period between 0 and 1000 km
throttle. to touch them.
(600 mi). For this reason, you should ECA10370 ● Do not park on a slope or on
read the following material carefully. CAUTION 5
soft ground, otherwise the
Since the engine is brand new, do not put
After 1000 km (600 mi) of operation, vehicle may overturn.
an excessive load on it for the first 1000
the transmission oil must be chan-
km (600 mi). The various parts in the engi-
ged.
ne wear and polish themselves to the
correct operating clearances. During this 1000 km (600 mi) and beyond
period, prolonged full-throttle operation Avoid prolonged full-throttle opera-
or any condition that might result in engi- tion. Vary the engine speed occasio-
ne overheating must be avoided. nally.
ECA10270
EAU17150 CAUTION
0~150 km (0~90 mi) If any engine trouble should occur
Avoid prolonged operation above 1/3 during the engine break-in period,
throttle. immediately have a Yamaha dealer
After every hour of operation, stop the check the vehicle.
engine, and then let it cool for five to
ten minutes.
5-3
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s WARNING ges.
If you are not familiar with mainte-
nance work, have a Yamaha dealer
do it for you.
1. Owner’s tool kit
1 * Fuel line • Check fuel and vacuum hoses for cracks or damage. √ √ √ √ √
6
2 * Fuel filter • Check condition. √ √
3 Spark plug • Check condition.
• Clean and regap. √ √
• Replace. √ √
4 * Valves •Check valve clearance.
• Adjust. √ √
5 Air filter element • Clean. √ √
• Replace. √ √
6 V-belt case air filter • Clean. √ √ √ √
element
7 * Battery • Check electrolyte level and specific gravity.
• Make sure that the breather hose is properly routed. √ √ √ √ √
8 * Front brake • Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
6-2
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9 * Rear brake • Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ √
•Replace brake pads. Whenever worn to the limit
10 * Wheels • Check runout and for damage. √ √ √ √
11 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √
12 * Steering bearings • Check bearing play and steering for roughness. √ √ √ √ √
• Lubricate with lithium-soap-based grease. Every 24000 km
13 * Chassis fasteners • Make sure that all nuts, bolts and screws are √ √ √ √ √
properly tightened.
14 Sidestand, centerstand • Check operation.
• Lubricate. √ √ √ √ √
15 * Sidestand switch • Check operation. √ √ √ √ √ √
6
16 * Front fork • Check operation and for oil leakage. √ √ √ √
17 * Shock absorber • Check operation and shock absorbers for oil leakage. √ √ √ √
assemblies
18 * Carburetor • Adjust engine idling speed. √ √ √ √ √ √
19 Engine oil • Change. (See page *-*.) √ When the oil change
indicator light comes on (every 3000 km)
• Check oil level and vehicle for oil leakage. Every 3000 km √
20 * Engine oil strainer • Clean. √
21 * Cooling system • Check coolant level and vehicle for coolant leakage. √ √ √ √ √
• Change. Every 3 years
22 Final gear oil • Check oil level and vehicle for oil leakage. √ √ √
• Change. √ √ √
23 * V-belt • Replace. Every 10000 km
6-3
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6-4
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1
2
3
1. Panel 1. Panel
2. Screw (x1) 2. Screw (x4)
6-5
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6-7
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NOTE:
The coolant should be between the
minimum and maximum level marks.
6-10
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1. Air filter
4. Lightly tap the air filter element to
remove most of the dust and dirt,
6-11
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CAUTION
● Make sure that each filter ele-
1 2 ment is properly seated in its
1. V-belt case air filter cover case.
2. Screw (x 3) ● The engine should never be
3. Air filter element operated without the filter ele- The throttle cable free play should
ments installed, otherwise the measure 1,5~3,0 mm (0,060~0,118 in)
1. Remove the V-belt case air filter
piston(s) and/or cylinder(s) at the throttle grip. Periodically check
cover by removing the screws.
may become excessively worn. the throttle cable free play and, if
2. Remove the air filter element, and
necessary, have a Yamaha dealer
then blow out the dirt with com-
adjust it.
pressed air as shown.
6-12
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6-14
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Adjusting the brake lever Checking the front and rear Checking the brake fluid
free play brake pads level
Front
1
Rear
(b) Free play 2 ~ 5 mm
(d) Free play 2 ~ 5 mm 1. Minimum level
1. Wear limit
6 The brake lever free play should mea- Insufficient brake fluid may allow air
sure 2~5 mm (0,079~0,197 in) as The front and rear brake pads must to enter the brake system, possibly
shown. Periodically check the brake be checked for wear at the intervals causing it to become ineffective.
lever free play and, if necessary, have specified in the periodic maintenance Before riding, check that the brake
a Yamaha dealer adjust it. and lubrication chart. To check the fluid is above the minimum level mark
EWA10640
brake pad wear, measure the lining and replenish if necessary. A low bra-
s WARNING thickness. If the lining thickness is ke fluid level may indicate worn brake
An incorrect brake lever free play less than 0,5 mm (0,02 in), have a pads and/or brake system leakage. If
indicates a hazardous condition in Yamaha dealer replace the brake the brake fluid level is low, be sure to
the brake system. Do not operate pads as a set. check the brake pads for wear and
the motorcycle until the brake sys- the brake system for leakage.
tem has been checked or repaired
by a Yamaha dealer.
6-15
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● Refill with the same type of brake whenever it is damaged or leaking. s WARNING
fluid. Mixing fluids may result in a 6
EAU23100
Damage to the outer sheath may
harmful chemical reaction and interfere with proper cable opera-
Checking and lubricating the
lead to poor braking performan- tion and will cause the inner cable
ce. cables to rust. Replace a damaged cable
● Be careful that water does not as soon as possible to prevent
enter the brake fluid reservoir unsafe conditions.
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
● Brake fluid may deteriorate pain-
ted surfaces or plastic parts.
Always clean up spilled fluid
immediately.
6-16
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6-17
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6-18
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6-19
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6-20
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1. Remove the front panel by remo- 3. Insert a new bulb into the socket,
ving the screws. push it in, and then turn it clock-
2. Remove the defective bulb from wise until it stops.
the socket. 4. Install the lens by installing the
3. Insert a new bulb into the socket. screw.
4. Install the panel by installing the
ECA11190
screws.
CAUTION
EAU24250
Do not overtighten the screw, 1. License plate light
Replacing a front turn signal otherwise the lens may break.
6 light bulb 1. Remove the license plate light
unit by removing the screws.
2. Remove the socket (together
1
with the bulb) by pulling it out.
3. Remove the defective bulb by
pulling it out.
4. Insert a new bulb into the socket.
2 5. Install the socket (together with
the bulb) by pushing it in.
6. Install the license plate light unit
by installing the screws.
1. Lens front turn signal
2. Light bulb
6-21
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6-22
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Troubleshooting
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition sys-
tems, for example, can cause poor
starting and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter
require any repair, take it to a Yamaha
dealer, whose skilled technicians
6 have the necessary tools, experience,
and know-how to service the scooter
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
6-23
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s WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
6-24
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7-2
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Consult a Yamaha dealer for advice ber by loosening the drain bolt; s WARNING
on what products to use. this will prevent fuel deposits To prevent damage or injury from
from building up. Pour the drai- sparking, make sure to ground the
EAU26300 ned fuel into the fuel tank. spark plug electrodes while turning
Storage 3. Fill up the fuel tank and add fuel the engine over.
Short-term stabilizer (if available) to prevent
5. Lubricate all control cables and
Always store your scooter in a cool, the fuel tank from rusting and the
the pivoting points of all levers
dry place and, if necessary, protect it fuel from deteriorating.
and pedals as well as of the
against dust with a porous cover. 4. Perform the following steps to
sidestand/centerstand.
protect the cylinder, piston rings,
ECA10820
6. Check and, if necessary, correct
etc. from corrosion.
CAUTION the tire air pressure, and then lift
a. Remove the spark plug cap and
the scooter so that both of its
● Storing the scooter in a poorly spark plug.
wheels are off the ground. Alter-
ventilated room or covering it b. Pour a teaspoonful of engine oil
natively, turn the wheels a little
with a tarp, while it is still wet, into the spark plug bore.
every month in order to prevent
will allow water and humidity to c. Install the spark plug cap onto
7 the tires from becoming degra-
seep in and cause rust. the spark plug, and then place
ded in one spot.
● To prevent corrosion, avoid the spark plug on the cylinder
7. Cover the muffler outlet with a
damp cellars, stables (because head so that the electrodes are
plastic bag to prevent moisture
of the presence of ammonia) grounded. (This will limit sparking
from entering it.
and areas where strong chemi- during the next step.)
8. Remove the battery and fully
cals are stored. d. Turn the engine over several
charge it. Store it in a cool, dry
Long-term times with the starter. (This will
place and charge it once a
Before storing your scooter for seve- coat the cylinder wall with oil.)
month. Do not store the battery in
ral months: e. Remove the spark plug cap from
an excessively cold or warm pla-
1. Follow all the instructions in the the spark plug, and then install
ce [less than 0 °C (30 °F) or more
“Care” section of this chapter. the spark plug and the spark plug
than 30 °C (90 °F)]. For more
cap.
7-3
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NOTE:
Make any necessary repairs before
storing the scooter.
7-4
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SPECIFICATIONS
Dimensions Lubrication system Spark plug gap
Overall length Wet sump 0.7-0.8 mm
2030 m Engine oil Clutch
Overall width Type Clutch type
745 mm SAE10W30 or SAE10W40 SE type Dry, centrifugal automatic
Overall height Engine oil quantity Transmission
1285 mm Periodic oil change Primary reduction system
Seat height 1.30 L Helical gear
774 mm Transmission oil Primary reduction ratio
Wheelbase Type 40/15 (2.666)
1480 mm YAMALUBE 4 (10W30) or SAE10W30 Secondary reduction system
Ground clearance type SE motor oil Helical gear
102 mm Cooling system Secondary reduction ratio
Minimum turning radius Coolant reservoir capacity (up to the maxi- 44/12 (3.666)
102 mm mum level mark) Transmission type
Weight 0.60 L V-belt automatic
With oil and fuel Air filter Chassis
142 kg Air filter element Frame type
Engine Dry element Steel tube underbone
Engine type Fuel Caster angle
Liquid cooled 4-stroke, SOHC Recommended fuel 28.00 degree
Cylinder arrangement Regular unleaded gasoline only Trail
Forward-inclined single cylinder Fuel tank capacity 104.0 mm
8 Displacement 10.5 L Front tire
124.1 cm3 Type
Carburetor
175.6 cm3 Tubeless
Manufacturer
Bore x stroke Size
TEIKEI
53.7 x 54.8 mm 120/70-12 47L
Type x quantity
62.2 x 57.8 mm Manufacturer/model
TK28 x 1
Compression ratio MICHELIN
TK28 x 1
11 : 1 CHENG SHIN
Spark plug (s)
11 : 1 PIRELLI
Manufacturer/model
Starting system
NGK/CR8E
Electric starter
8-1
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SPECIFICATIONS
Rear tire Recommended fluid Bulb voltage, wattage x quantity
Type DOT 4 Headlight
Tubeless Rear brake 12 V, 35 W / 35 W x 2
Size Type Tail/brake light
130/70-12 51L Single disc brake 12 V, 21 W / 5 W x 2
Manufacturer/model Operation Front turn signal light
MICHELIN Left hand operation 12 V, 21 W x 2
GHENG SING Recommended fluid Rear turn signal light
PIRELLI DOT 4 12 V, 10 W x 2
Loading Front suspension Meter lighting
Maximum load Type 12 V, 1.2 W x 2
183 kg Telescopic fork High beam indicator light
183 kg Spring/shock absorber type 12 V, 1.2 W x 1
Tire air pressure (measured on cold Coil spring/oil damper Oil level warning light
tires) Wheel travel LED
Front 90.0 mm Fuel level warning light
190 kPa Rear suspension NONE
Rear Type Fuses
220 kPa Unit swing Main fuse
Front wheel Spring/shock absorber type 20 A
Wheel type Coil spring/oil damper Radiator fan fuse
Cast wheel Wheel travel 4A
Rim size 90 mm Reserve fuse
12 x MT3.50 Electrical system 20 A 8
Ignition system Reserve fuse
Rear wheel
CDI 4A
Wheel type
Cast wheel Charging system
Rim size AC magneto
12 x MT3.50 Battery
Front brake Model
Type CB7L-B2
Single disc brake Voltage, capacity
Operation 12 V, 8 Ah
Right hand operation
8-2
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CONSUMER INFORMATION
EAU26351 EAU26381 EAU26410
9-1
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CONSUMER INFORMATION
EAU26490
Model label
1. Model label
9-2
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INDEX
A Fuel ............................................................3-6 Sidestand switch operation check ............3-9
Acceleration and deceleration ...................5-2 Fuel tank cap .............................................3-6 Speedometer unit ......................................3-3
Adjusting the brake lever free play ..........6-15 H Starting a cold engine................................5-1
Adjusting the carburetor ..........................6-12 Handlebar switches ...................................3-4 Starting off .................................................5-2
Adjusting the rear shock absorber I Storage.......................................................7-3
assemblies ...............................................3-8 Identification numbers ...............................9-1 Storage compartment ................................3-7
Air filter and V-belt case air filter Indicator lights ...........................................3-1 T
elements ................................................6-11 L Tires .........................................................6-13
B Left view.....................................................2-1 Troubleshooting .......................................6-23
Battery......................................................6-18 M Troubleshooting chart ..............................6-24
Battery voltage/fuel gauge.........................3-3 Main switch................................................3-1
Braking .......................................................5-2 Model label ................................................9-2
C O
Care............................................................7-1 Owner’s tool kit ..........................................6-1
Clock ..........................................................3-4 P
Controls and Instruments ..........................2-3 Parking .......................................................5-3
Coolant.....................................................6-10 Periodic maintenance and lubrication
Changing the brake fluid..........................6-16 chart.........................................................6-2
Checking and lubricating the cables .......6-16 Pre-operation check list.............................4-2
Checking and lubricating the centerstand
R
and sidestand ........................................6-17
Rear brake lever.........................................3-6
Checking the brake fluid level .................6-15
Removing and installing cowlings and
Checking the front and rear brake pads..6-15
panels ......................................................6-5
Checking the front fork ............................6-17
Replacing a front turn signal light bulb....6-21
Checking the spark plug............................6-6
Replacing the fuse ...................................6-20
Checking the steering ..............................6-17
Replacing the headlight bulb or a front
Checking the throttle cable free play.......6-12
turn signal light bulb ..............................6-20
Checking the wheel bearings ..................6-18
Replacing the license plate light bulb......6-21
E Replacing the tail/brake light bulb or a
Engine oil ...................................................6-7 rear turn signal light bulb.......................6-22
F Right view ..................................................2-2
Final gear oil...............................................6-9 S
Front brake lever ........................................3-5 Seat ............................................................3-7
Front storage compartment .......................3-7 Sidestand ...................................................3-8
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