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Specifier Sheet and Recommendation Summary
05/10/20
Date
6508-B Windmill Way
Wilmington, NC 28405 ###
Ph 910-794-9294 ###
Fax 910-794-9296 Head
Standard Loading
Standard Loading Conditions:
Conditions 18 in
Conveyor Length (ft) 100 REQUIRED
REQUIRED POWER:
POWER 7.3 HP 24 in
Tonnage Rate (tons/hour) 500 30 in
Belt Speed (fpm) 300 BELT PULL SUMMARY: Force (lbs) 36 in
Material
Material Lift
Lift Height
Height (ft)
(ft) 0.0 Standard Loading Belt Pull 731 42 in
Ambient temperature (°F) Min -10 Extra pull for Hopper (if any) 0 ###
Ambient temperature (°F) Max 100 Extra pull for Slider Bed (if any) 0 Limestone, p
Initial
Initial Velocity
Velocity ofof Material
Material (fpm)
(fpm) 0 Extra pull for Diverter or Tripper (if any) 0 km
Number of Belt Cleaners 1 TOTAL Required Belt Pull (Te): 731 Ashes, coal,
Number of Return Belt Scrapers 0 Bauxite, grou
Length of Skirt Zone (ft) 12 RECOMMENDED OPTIONS: Cement, Port
Depth
Depth of of Mat'l in skirt
Material zoneZone
in Skirt (in) (in) 3 Cement clink
Number of Non-driven Pulleys 4 Clay,
Coal, ceramic
bitum. m
Elev. Above Sea Level (ft) 3300 ft SPECIAL NOTES: Cullet (broken
Go to Design Parameters
Mat'l, friction coeff Limestone, pulv.,dry, 0.128 Minimum allowable belt width for lump size is 12 in Grains,wheat
Bulk Density (pcf) Limestone, crushed, 90 pcf Minimum Acceptable Diameter is 10 in. * Gravel, bank
Size Consist Avg is 50% Max Lump Size Iron Ore,
Max. Lump Size (in) 2 *A smaller pulley diameter may cause belt carcass or fastener damage. Limestone, p
Material Surcharge
Material Angle
Surcharge Angle 25 deg. RECOMMENDED "SINGLE DRIVE" MOTORIZED PULLEY: Phosphate ro
Belt Width 36 in Power: 7.5HP Models Available: Salt, dry fine,
Belt Carcass Type Fabric Belt Speed: 300 FPM 220, 320, 400, 500, 630
Idler Roll diameter 5 in Face Width: 37.4 in. Wood chips,
CEMA
CEMA Type
Type C
Troughing Idler Spacing 4 ft ###
###
Angle of Wrap** 180 degrees RECOMMENDED "DUAL DRIVE" MOTORIZED PULLEY: ###
###
Type of Lagging Full Lagging Power: 5.5 HP/each Models Available: ### Type of Dual D
Type of Take-up Manual Belt Speed: 300 FPM 220, 320, 400, 500
Type of Belt 2 ply, 225 piw Face Width: 37.4 in.
Drive Location Head
Material
Material Flow
Flow Elevating or Horizontal Power savings - 1 shift and 3 shift per day: nest on carry s
Condition of Idlers & Pulleys well maintained (Motorized Pulley compared to exposed motor, gearbox, V-belt conveyor drives) nest on return
Type
Type of
of Dual
Dual Drive, if any
Drive (if any) none Save: 1180 Kw-Hrs/Yr, 1 shift/day or 3541 Kw-Hrs/Yr, 3 shifts/day well mainta
** This parameter is for either single or dual drive arrangement. Save: $94 /Yr, 1 shift/day or $283 /Yr, 3 shifts/day @ $0.08/Kw-Hr ### need
### maintenance
Theoretical
Belt StrengthB(
Special Loading Conditions: Go to Design Parameters Belt Width=
1. ForForhopper
hopper feeder
feeder specify
specify opening
opening dimensions
dimensions below below. 4. Sidewall & Cleated Belt Parameters: piw =
2. For slider bed, specify bed length & type of bed mat'l below. Sidewall & cleat height (in) 0 Belt Strength
3.
3. IfIfbelt
beltisisdriven
drivenon
onreturn
returnrun,
run,specify
specifydrive
drivepulley
pulleylocation
location. Thickness of sidewall (in) 0 ###
4.
4. IfIfbelt
belthas
hascleats and/or
cleats sidewalls
and/or showshow
sidewalls dimensions below below.
dimensions Distance between cleats (in) 0 180 degrees
5. IfIf conveyor
5. conveyor has a tripper,
has define
a tripper, tripper
define below below.
tripper Thickness of cleats (in) 0 180 degrees
6. IfIf conveyor
6. conveyor hashasdiverter(s), define
diverter(s), below
define below. Extra Sidewall & Cleat Wt (incl above) 0 200 degrees
1. Hopper Feeder Design Parameters 210 degrees
Hopper opening width (in) 5. Tripper Design Parameters 220 degrees
Hopper opening length (in) Tripper length (ft) 0 240 degrees
Number of Hopper Openings Material lift height on tripper (ft) 0 360 degrees
2. Slider Bed Design Parameters No. of belt cleaners on tripper 0 420 degrees
Slider Bed Length (ft) Length of tripper skirt zone (ft) 0
Type of Slider Bed Material None Depth of material in skirt zone (in) 0
Slider Bed Frictional Coefficient 0 No. of non-driven pulleys on tripper 0
Estimated belt tension, Te (lbs) 0
3. Drive Pulley Location ("return run" drive only) Estimated factor, Ky 0.03
Conveyor Length, tail to drive snub (ft) Bulk Density
Height, top of tail to bottom of drive (ft) 6. Material Diverter (Belt Plow) Ashes, coal,
No. of diverters that work simultaneously Ashes, coal,
Bagasse, 10
0 05/10/20
0 Date
0
0
Customer Name
Conveyor Number
Conveyor Length (ft.) 100
Tonnage Rate (tph) 500 Required Conveyor Drive HP = 7.3 HP
Belt Speed (fpm) 300 37.4 in.
Material Lift Height (ft) 0 RECOMMENDED MOTORIZED PULLEY: Avail. products:
Ambient temp. (deg F) Min -10 7.5HP Model Diam.
Ambient temp. (deg F) Max 100 300 FPM 0 0
Initial Velocity of Material (fpm) 0 TM323 12.64"
Number of Belt Cleaners 1 TM400 15.75"
Number of Belt Plows 0 TM501 19.72"
Length of Skirt (ft) 12 TM631 24.8"
Depth of Matl in skirt zone (in) 3 0 0
Number of Non-driven Pulleys 4 ALTERNATE DUAL DRIVE OPTION:
Belt loaded via chute. 0 5.5 HP/each Avail. products:
300 FPM Model Diam.
TM220 8.5"
Elevation (ft above sea level) 3300 TM321 12.64"
Type of Material Limestone, pulv., dry TM400 15.75"
Belt Width (in) 36 TM501 19.72"
Belt Carcass Type Fabric 0 0
Idler Roll diam (4, 5,6,or 7in) 5 0 0
CEMA Type (A,B,C,D,E) C RECOMMENDED OPTIONS:
Troughing Idler Spacing (ft) 4
Calculated Results:
Calc'd mat'l height at centerline 5 in Mat'l Cross Section at Pulley Face:
Calc'd actual height of C.O.G.* 2 in Small Pulley (scale: inches)
9
Calc'd actual mat'l cross section 84.7 sq ft
CEMA Max Allow. height at center 7 in 6
CEMA Max Height of C.O.G.* 3 in
CEMA Max Allow. cross section 152.6 sq ft 3
0
Note:
This program uses actual C.O.G.* height above -3
-18
-15
-12
-9
-6
-3
12
15
18
-12
-9
-6
-3
12
15
e
CEMA Standard Edge Distance 2.9 in d
Calculated Edge Distance 6 in Legend: Solid Line is CEMA Max. Allowable; Red Line is Calculated.
Calc'd Material Height at Centerline 5.4 in 0 Trapezoida
Total Area
Material Geometry at Pulley Discharge: Trapezoid
Cross Section at Pulley Face:
Calculated Cross Section 0.6 sq ft Trapezoid
Narrow Belt (scale: inches)
Material Height at Centerline 4.4 in Trapezoid
Height of Center of Gravity (A1) 1.8 in 9 Trapezoid
Assumed Edge Distance 3.02 in Surcharge
Calculated Surcharge Angle 33 deg 6 Horiz Proj
CEMA Max. Allow height at center 6.6 in. ###
CEMA Max Height of C.O.G. 2.7 in. 3 2.7 ###
1.80
CEMA Standard Edge Distance 1.44 in ###
0 ###
Note: ###
This program calculates height of actual C.O.G.* -3 ###
-18
-15
-12
-9
-6
-3
12
15
18
-36
-30
-24
-18
-12
-6
12
18
24
30
36
42
e
CEMA Standard Edge Distance 2.9 in d
Calculated Edge Distance 6 in Legend: Solid Line is CEMA Max. Allowable; Red Line is Calculated.
Calc'd Material Height at Centerline 5.4 in 0
Total Area
Material Geometry at Pulley Discharge: Cross Section at Pulley Face: Trapezoid
Calculated Cross Section 0.6 sq ft Wide Belt (scale: inches) Trapezoid
Material Height at Centerline 4.4 in Trapezoid
18
Height of Center of Gravity (A1) 1.8 in Trapezoid
Assumed Edge Distance 3.02 in 12 Surcharge
Calculated Surcharge Angle 33 deg Horiz Proj
6
CEMA Max. Allow height at center 6.6 in. 2.7 ###
1.80
CEMA Max Height of C.O.G. 2.7 in. 0 ###
CEMA Standard Edge Distance 1.44 in ###
-6 ###
-48
-42
-36
-30
-24
-18
-12
-6
12
18
24
30
36
42
48
Note: ###
This program calculates height of actual C.O.G.* ###
by assuming that actual edge distance at pulley ###
face equals 1/2 of actual edge distance in troughed Legend: Solid Line is CEMA Max. Allowable; Red Line is Calculated.
section. Height of C.O.G.* for CEMA maximum ###
allowable cross section pulley face is given for ###
reference only. ###
###
* C.O.G. = center of gravity of material ###
0 05/10/20
0 Date
0 6508-B Windmill Way
0 Wilmington, NC 28405
Ph 910-794-9294
0 0 0 Fax 910-794-9296
Telephone Telefax e-mail www.rulmecacorp.com
© Copyright - Rulmeca Corp.
0 0
Project Name Conveyor Reference
Return to Specifier
Power Calculation Summary
Calculated power to drive conveyor belt: 6.6 HP
Drive pulley bearing friction: 0.2 HP
Power at motor: 6.9 HP
Gear loss in motorized pulley: 0.4 HP
Calculated power 7.3 HP
Derate for high elevation 0.0 HP
Derate for high temperature 0.0 HP
Required Power for motorized pulley: 7.3 HP
Conveyor Profile
Return to Specifier
Initial Velocity of Material Return to Specifier
Surcharge Angle of
Description of Material
Angle Repose
Uniform size, very small rounded particles, either very wet or very dry; such as dry silica sand,
5 0 to 19
cement, and wet concrete.
10 20 to 29 Rounded, dry polished particles, of medium weight, such as whole grain and beans.
Irregular, granular or lumpy materials of medium weight, such as anthracite coal, cottonseed
20 30 to 34
meal, and clay.
25 35 to 39 Typical common materials such as bituminous coal, stone, and most ores.
Irregular, stringy, fibrous, interlocking material, such as wood chips, bagasse, and tempered
30 40+
foundry sand.