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EM 260/340/410/510 Air-cooled roller (122 mm) BG 38

Contents

Description .............................. 1

1. Safety................................. 2

2. Technical Data ..................... 3

3. Operation ............................ 4

3.1 Operating elements ............. 4

3.2 Setting up ......................... 5

3.3 Inserting web ..................... 6

3.4 Setting .............................. 7

3.5 Starting up ........................ 7

4. Care and maintenance........... 8

4.1 Qualification of staff ........... 8

4.2 Care ................................. 8

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EM 260/340/410/510 Air-cooled roller (122 mm) BG 38

Description

The air-cooled roller is used when the web

becomes overheated as a result of UV
drying.

The item is fitted to base frame BG 10

(overall length 610 mm) above the UV
drying unit (type MD4).

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EM 260/340/410/510 Air-cooled roller (122 mm) BG 38

1. Safety

Please observe the general safety

instructions at the beginning of this
manual.

Caution:
Risk of cutting injury through exposed
running edges of web.

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EM 260/340/410/510 Air-cooled roller (122 mm) BG 38

2. Technical Data

EM 260 EM 410 EM 510 EM 340

• Web width max. 258 mm 413 mm 516 mm 343 mm
[10,15“] [16,25“] [13,5“] [13,5“]
• Diameter of cooling roller 122 mm
• Web speed max. 150 m/min.

• Dimensions EM 260 EM 410 EM 510 EM 340

- Length: 218,5 mm [8,6“]
- Width: 543 mm [21,4“] 698 mm 798 mm 628 mm [24,7“]
[27,5“] [31,4“]
- Height:

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EM 260/340/410/510 Air-cooled roller (122 mm) BG 38

3. Operation

3.1 Operating elements

1 air-cooled roller

2 deflection roller axle

3 pipe connection

4 front plate (BG 10)

5 rear plate (BG 10)

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EM 260/340/410/510 Air-cooled roller (122 mm) BG 38

3. Operation

3.2 Setting up

When fitting the cooling roller to base
frame BG 10, please proceed as follows:
• Lift air-cooled roller 1 into base frame
BG 10
When these steps have been taken,
preparation of your base frame BG 10 has
been completed. You can now fit UV
drying unit type MD4 under the air-cooled
roller.

Note:
Pipe connection 3 must be passed
through the 85 mm hole drilled in rear
plate 5.

• Secure deflection roller axle 2 to front

and rear plates 4 and 5 respectively
with the two close tolerance bolts
• Connect the pipe connection to your
exhaust air system.

Note:
Pipe connection 3 has an outside
diameter of 50 mm.
If you have several air-cooled rollers in
use, we recommend using a manifold or
collection pipe.

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EM 260/340/410/510 Air-cooled roller (122 mm) BG 38

3. Operation

3.3 Inserting web

To ensure correct functioning, it is

essential that the run of the web
corresponds to the above sketch.

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EM 260/340/410/510 Air-cooled roller (122 mm) BG 38

3. Operation

3.4 Setting

The cooling effect of the cooling roller

depends on various factors, e.g. air flow
etc., so that we are not able to make any
recommendations at this stage.

3.5 Starting up

After all the necessary settings have been

carried out, the printing machine can be
run up to the desired production speed.

Note:
Run mode can only be started when all
guards have been fitted to the printing
machine.

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EM 260/340/410/510 Air-cooled roller (122 mm) BG 38

4. Care and maintenance

4.1 Qualification of staff

Cleaning and maintenance work may only

be performed by staff who are familiar
with the machine (see "General safety
instructions", item 1.1.5 "Responsibility of
staff" at the beginning of this manual).

4.2 Care

The cooling roller should be thoroughly

cleaned after every job. It should be
cleaned with a soft cloth soaked in solvent

Caution:
Risk of damaging the cooling roller.
Cooling roller 1 must never be cleaned
with sharp or pointed objects.

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