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BallParam - Direct - XLSX (Todos Los Parametros)
BallParam - Direct - XLSX (Todos Los Parametros)
0
About the BallParam_Direct Spreadsheet ...
Scope :
The BallParam_Direct spreadsheet was designed to be used - in conjunction with the BallSim_Direct spreadsheet in the
"tuning" of such simulator to any specific actual grinding system. The attached spreadsheets provide an effective algorithm
to search for the set of parameter values that best approximate the model response to the actual experimental
measurements obtained from a Pilot or Full Scale Ball Mill, operating in close circuit with hydrocyclones in a Direct
Circuit Configuration. BallParam_Direct combines in a single application the simultaneous closure of the Circuit Mass
Balance, plus the evaluation of the corresponding Classifier Constants (see About ... in CycloSim_Single) and the
estimation of the characteristic Ore Grinding Parameters, as an alternative to the concatenated use of the BallBal_Direct
and BallParam_Open spreadsheets, as originally proposed in Moly-Cop Tools, Version 1.0.
Theoretical Framework :
The reference ball mill model is described in the About ... worksheet of the BallSim_Direct spreadsheet. Similarly, the
reference hydrocyclone model is described in the About ... worksheet of the CycloSim_Single spreadsheet.
On the basis of Pilot or Full Scale Data, like those typically obtained from sampling campaigns around continuous
grinding/classification circuits, the BallParam_Direct routine allows for the calculation of all a's and b's (including dcrit) -
plus the classification parameters (Bpf, d50c and m; see CycloSim_Single) that minimize the least-squares Objective
Function:
3 n
where the fik's represent the experimental size distribution of the mill product (as % retained on screen 'i', i = 1,n) and the
fik's represent the model response for each corresponding fik, for a given set of model parameters. Also, the subscript k =
1, 2, 3 represents the cyclone feed, overflow and underflow streams, respectively. The a's and b's (including dcrit) and the
above listed classification parameters that yield the minimum possible value of f are so considered to be representative of
the particular ore and test conditions under analysis.
This evaluation methodology imposes the condition that the hydrocylones perform in good agreement with the Plitt´s
Classification Efficiency Curve (see About ... in CycloSim_Single).
Also in Equation 3, the wik's represent user defined Weighting Factors that quantify the relative quality and reliability of
each particular mesh value with respect to the other screens data. Relatively high values of such weighting factors indicate
more reliable measurements. At the extreme, a wi factor equal to zero means that this particular measurement is not being
included in the Objective Function.
The minimization problem stated above may be readily solved with the aid of the Excel Subroutine Solver.
Most of the data required by the algorithm must be defined in each corresponding unprotected white background cell -
inside the red double-lined border - of the here attached Data_File worksheet. Gray background cells contain the results
of the corresponding formula there defined and are protected to avoid any accidental editing.
The remaining information required to run the program is entered in the Control_Panel worksheet, where the user is
requested to provide initial guesses of the grinding and classification parameters referred above.
To run the program, select the objective function Cell E36 in Control_Panel and then, from the Tools Menu, select
Solver ..., then Min and then By Changing any combination of Cells C19:F19, C21:D21, C25:E25, C27, C32:F32 and
E34. The same "parameter reduction hints" provided in About ... of BallParam_Batch apply in this case, but very
importantly, Cell E34 must always be included in the By Changing list. Clicking on the Solve button will execute the
desired calculations.
Important Notice : Solver ... must be run every time any element of input data gets to be modified. Otherwise, the
current outputs are not valid.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the whole
utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the comments by
selecting Tools / Options / View / Comments / None.
Sample N° 1
100
Weighting Factors :
Streams :
Mill Discharge 1
Cyclone U'flow 1
Cyclone O'flow 1
% Passing
Size Distributions 1
% Solids 1
Obj. Function : 4.339 Note : Current calculations are not valid, if SOLVER has not been run after the last data modification.
Classifier Constants :
a1 a2 a3 a4 l
8.34 0.946 50.02 -0.069 0.837
Mill Dimensions and Operating Conditions 3348 Balls Charge Mill Charge Weight, tons Apparent
Eff. Diam. Eff. Length Speed Charge Balls Interstitial Lift 0 Overfilling Volume, Ball Slurry Density
ft ft % Critical Filling,% Filling,% Slurry Filling,% Angle, (°) 536 Slurry m3 Charge Interstitial Excess ton/m3
18.5 22.0 72.0 38.00 38.00 100.00 35.0 3885 Net Power 63.76 296.48 47.48 0.00 5.395
rpm 12.82 10.0 % Losses
4316 Gross kW Feedrate, ton/hr (dry) 504.0
Cyclone Dimensions (inches) and Operating Pressure (psi) Ore Density, ton/m3 2.80
Number Diameter Height Inlet Vortex Apex psi Balls Density, ton/m3 7.75
6 26.0 78.0 6.50 9.10 4.55 8.00 Make-up Ball Size, mm 75.00
Default Values: 78.0 6.5 9.1 4.6
40.08 % Solids
55.79 % - Size 18
psi 8.00 196.6 P80
# of Cyclones 6
Vortex 9.10 Circ. Load 268.00
Apex 4.55 0.294 Bpf m3/hr 1824
0.351 Bpw
% Solids 76.79
Water,
m3/hr 440.4
ton/hr 504.0 Water, 286.6
F80 6913 m3/hr
Gross kW 4316.1
kWh/ton (Gross) 8.56 % Balls 38.00
Wio (metric) 14.44 % Critical 72.00
% Solids 72.00
% Solids 61.49
CLASSIFIERS PERFORMANCE
Size Distributions
Mill Mill
i Mesh Opening Mid-Size Feed Discharge
Number of Cyclones 6
Classifier Dimensions, inches.
DC h DI DO DU
26 78 6.50 9.10 4.55
Classifier Constants
a1 a2 a3 a4 l Cyclone Cyclone Cyclone
8.3382366 0.9456345 50.0173 -0.068886 0.8369359416 Feed U'flow O'flow
Circulating Load, CL 2.68 Solids, tons 309.12 225.12 84
Slurry Split, S 0.9541009227 Water, m3/hr 193.61 68.03 125.57
Cyclone Pressure, ft 11.172595347 Slurry, tons 502.72807 293.15368 209.5744
Cyclone Pressure, lb/in2 8.00 Slurry, m3/hr 304.00807 148.43368 155.5744
Corrected Cut Size, d50c, microns 161.71572752 Solids Density, ton/m3 2.80 2.80 2.80
Water By-Pass 0.3513989618 Slurry Density, ton/m3 1.6536669 1.9749809 1.3471008
Fines By-Pass 0.2940984209 % Solids (by volume) 36.314825 54.165606 19.283379
Coarse By-Pass 8.906642E-05 % Solids (by weight) 61.49 76.79 40.08
Plitt's Parameter 0.9352389136
% Passing (model) % Passing (exp)
Opening Mid-Size Classifier Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone
Efficiency Feed U'flow O'flow Feed U'flow O'flow
1 25400
2 19050 21997.045 0.9999109336 100.00 100 100.00 100.00 100.00 100.00
3 12700 15554.26 0.9999109336 98.02 97.275602 100.00 97.69 100.00 100.00
4 9500 10984.079 0.9999109336 96.70 95.466714 100.00 96.30 98.51 100.00
5 6700 7978.095 0.9999109336 95.74 94.152837 100.00 95.51 95.12 100.00
6 4750 5641.3651 0.9999109304 94.65 92.653863 100.00 93.93 91.79 100.00
7 3350 3989.0475 0.9999102783 93.30 90.802655 100.00 92.57 88.76 100.00
8 2360 2811.761 0.9998793596 91.53 88.371796 100.00 90.64 85.61 100.00
9 1700 2002.9978 0.999430587 89.01 84.912032 100.00 88.54 82.00 100.00
10 1180 1416.3333 0.9962938866 85.74 80.423255 99.99 84.95 77.81 100.00
11 850 1001.4989 0.9843363044 81.21 74.231018 99.93 81.73 72.34 100.00
12 600 714.14284 0.9561088697 75.64 66.700117 99.61 78.04 65.89 99.99
13 425 504.97525 0.9053529604 68.77 57.675865 98.50 73.31 57.67 99.84
14 300 357.07142 0.8349505075 60.57 47.485447 95.64 65.12 47.78 98.80
15 212 252.1904 0.7529341543 51.54 37.128916 90.15 55.78 37.05 95.08
16 150 178.32555 0.6696130512 42.74 28.034825 82.16 46.61 27.54 85.99
Page 12
Class
Page 13
Class
(Weighted Error)^2
Cyclone Cyclone Cyclone
Feed U'flow O'flow
1 1 1
Page 14
Class
Page 15
SiE
Selection Function :
1 1.05 25400
2 0.742 19050 21997.045 0.3369896
3 0.525 12700 15554.26 0.5944873
4 0.371 9500 10984.079 0.9674738
5 3 6700 7978.095 1.3389907
6 4 4750 5641.3651 1.6029819
7 6 3350 3989.0475 1.6199656
8 8 2360 2811.761 1.4540693
9 10 1700 2002.9978 1.2301515
10 14 1180 1416.3333 1.0059061
11 20 850 1001.4989 0.8113075
12 28 600 714.14284 0.6540093
13 35 425 504.97525 0.5230741
14 48 300 357.07142 0.4178989
15 65 212 252.1904 0.3334636
16 100 150 178.32555 0.2662405
17 150 106 126.0952 0.2125518
18 200 75 89.162773 0.169684
19 270 53 63.047601 0.1354598
20 400 38 44.877611 0.1086043
21 -400 0 19 0
Page 16
Bij
Breakage Function :
Page 17
Bij
1 1.05 25400 0
2 0.742 19050 0.6612549 0
3 0.525 12700 0.1211991 0.5635233 0
4 0.371 9500 0.0512859 0.2040574 0.6187965 0
5 3 6700 0.0218392 0.0603587 0.1630242 0.61438 0
6 4 4750 0.0141415 0.0248564 0.0516887 0.1674408 0.6187965 0
7 6 3350 0.0114363 0.0149374 0.0222463 0.0517866 0.1645416 0.6197279 0
8 8 2360 0.00948 0.0110361 0.0133438 0.0211307 0.0488442 0.1584162 0.6003511 0
9 10 1700 0.009575 0.0107506 0.0119777 0.014929 0.0235734 0.0554633 0.1814696 0.6317428 0
10 14 1180 0.0078646 0.0087376 0.0094876 0.0107637 0.0133438 0.0211307 0.0497795 0.1500779 0.6003511 0
11 20 850 0.0076679 0.0084954 0.0091604 0.0101098 0.0114645 0.0143299 0.0230407 0.0516114 0.1772845 0.6180603 0
12 28 600 0.0069599 0.0077047 0.008291 0.0090754 0.0100008 0.0113628 0.0142313 0.0220216 0.0539646 0.1637604 0.6151284
13 35 425 0.0064461 0.0071343 0.007673 0.00838 0.0091604 0.0101098 0.0114975 0.0141427 0.0230407 0.0516114 0.1666923
14 48 300 0.0058904 0.0065189 0.00701 0.0076512 0.0083452 0.0091347 0.0100853 0.0113595 0.0143159 0.0221341 0.0515133
15 65 212 0.0053821 0.0059563 0.0064048 0.0069894 0.0076188 0.0083208 0.0091109 0.0099922 0.0114129 0.0140302 0.0221196
16 100 150 0.0049532 0.0054816 0.0058942 0.006432 0.00701 0.0076512 0.0083587 0.0090988 0.0100853 0.0113595 0.0141033
17 150 106 0.0045258 0.0050086 0.0053856 0.0058769 0.0064048 0.0069894 0.0076309 0.0082895 0.0091109 0.0099922 0.0113271
18 200 75 0.0041651 0.0046094 0.0049564 0.0054085 0.0058942 0.006432 0.0070212 0.0076228 0.0083587 0.0090988 0.0100335
19 270 53 0.003666 0.0040571 0.0043625 0.0047604 0.0051879 0.0056611 0.0061794 0.0067079 0.0073508 0.0079853 0.008738
20 400 38 0.0422671 0.0467762 0.0502973 0.0548854 0.059814 0.0652702 0.071244 0.077333 0.0847247 0.0919679 0.1003446
1 1 1 1 1 1 1 1 1 1 1
Page 18
Bij
1
1 1
0.3819397 1 1
0.2176113 0.3828748 1 1
0.1665679 0.2181793 0.3839281 1 1
0.1444338 0.166666 0.2181793 0.3828748 1 1
0.1304036 0.1445464 0.1667763 0.2181793 0.3839281 1 1
0.1190442 0.1304431 0.1445464 0.166666 0.2181793 0.3828748 1 1
0.1094162 0.1195211 0.1309602 0.1451855 0.1679697 0.2214576 0.3954455 1 1
Page 19
Bij
0
0.6180603 0
0.1643283 0.6171252 0
0.0510434 0.1646955 0.6160719 0
0.0221341 0.0515133 0.1657488 0.6171252 0
0.0140302 0.0221196 0.051403 0.1646955 0.6160719 0
0.0113595 0.0141033 0.0222299 0.0515133 0.1657488 0.6171252 0
0.009628 0.010922 0.0135862 0.0214805 0.0502096 0.1614172 0.6045545 0
0.1094162 0.1195211 0.1309602 0.1451855 0.1679697 0.2214576 0.3954455 1 0
1 1 1 1 1 1 1 1 0
Page 20
J&T
Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.56744292516 0 0 0 0 0 0 0 0 0
2 0 0.3861420823 0 0 0 0 0 0 0 0
3 0 0 0.23431824754 0 0 0 0 0 0 0
4 0 0 0 0.15049607565 0 0 0 0 0 0
5 0 0 0 0 0.11289836105 0 0 0 0 0
6 0 0 0 0 0 0.11090548579 0 0 0 0
7 0 0 0 0 0 0 0.13243683534 0 0 0
8 0 0 0 0 0 0 0 0.17049138133 0 0
9 0 0 0 0 0 0 0 0 0.22330949629 0
10 0 0 0 0 0 0 0 0 0 0.28667536309
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 21
J&T
Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.86539029934 1 0 0 0 0 0 0 0 0
3 0.52460472034 0.8981755538 1 0 0 0 0 0 0 0
4 0.43545631083 0.8851802692 1.61141911517 1 0 0 0 0 0 0
5 0.37866044077 0.8981078626 2.33412321391 3.11619960054 1 0 0 0 0 0
6 0.40298348594 1.1204546592 4.17867795225 11.7989969896 58.4042471411 1 0 0 0 0
7 0.49904198827 1.6884258159 10.1604648305 110.678471613 -395.5206881 -6.0516012756 1 0 0 0
8 0.66804264935 2.9496321134 38.7670040761 -918.02570512 885.668452333 12.8936578676 -3.8985373806 1 0 0
9 1.0836950756 7.0655521679 866.871233407 2050.62428129 -986.82179064 -13.863781021 6.17149630212 -3.4655765054 1 0
10 1.80053516136 23.140812909 -3404.1819991 -2041.711897 579.829348818 7.90901212221 -4.7911802126 4.55594993764 -3.1032940332 1
11 3.75073528138 221.34673684 4942.88780458 1039.92802032 -167.67658948 -2.207766852 1.89475422565 -3.0027137325 3.9152807686 -3.1878124329
12 10.0206402492 -1297.7751339 -3565.9378214 -289.38735898 25.0845152172 0.31680198477 -0.4036481911 1.08010871253 -2.5207441876 3.98842160011
13 46.913548447 2232.106392 1338.21609445 34.7645400249 -0.8479374707 -0.0092441794 0.03148588923 -0.1842847084 0.8415950823 -2.5006191985
14 -3736.7276544 -1808.9850998 -248.09279179 -1.0078223573 0.04435718182 0.00071871585 -0.000250099 0.0111127445 -0.1352537692 0.81932945262
15 10799.3499376 758.59896913 15.1817773075 -0.1800567983 0.06580104768 0.00096542878 -0.0003284704 0.00065934845 0.00590629743 -0.1246976006
16 -12609.216432 -157.36154065 0.03636710827 -0.1342612282 0.06293533391 0.00091880702 -0.0003101482 0.0004056138 -0.0001079483 0.00508535555
17 7417.95813417 12.39171314 -0.2260551544 -0.1201607673 0.05793589386 0.0008453077 -0.0002850084 0.00035662081 -0.0002610428 0.00017335287
18 -2249.6903944 0.1010256346 -0.2277580619 -0.110643147 0.0535328078 0.00078097081 -0.0002633381 0.00032782681 -0.0002543624 2.2678442E-05
19 308.517070778 0.0010440951 -0.2026336482 -0.0974065109 0.0471581437 0.00068795948 -0.0002319726 0.00028853436 -0.0002255276 9.1599323E-06
20 1.4660036725 -0.0704478436 -2.3759068853 -1.1351979404 0.5487217703 0.00800416363 -0.002701596 0.00336560739 -0.0026412771 8.7632436E-05
Vector SiE
1 2 3 4 5 6 7 8 9 10
1 0.33698956219 0.5944872509 0.96747382658 1.3389907349 1.60298187285 1.61996556274 1.45406932246 1.23015145823 1.00590612038 0.81130745467
Matrix bij
1 2 3 4 5 6 7 8 9 10
1 0 0 0 0 0 0 0 0 0 0
2 0.66125490792 0 0 0 0 0 0 0 0 0
Page 22
J&T
3 0.121199143 0.5635233113 0 0 0 0 0 0 0 0
4 0.05128593263 0.2040574151 0.61879653095 0 0 0 0 0 0 0
5 0.02183922731 0.06035874 0.163024186 0.61437996334 0 0 0 0 0 0
6 0.01414152064 0.0248564278 0.05168867811 0.16744075361 0.61879653095 0 0 0 0 0
7 0.01143632468 0.0149373601 0.02224627899 0.05178663333 0.16454160493 0.61972792657 0 0 0 0
8 0.00948004778 0.0110361085 0.01334375238 0.02113074414 0.04884415861 0.15841616568 0.6003511321 0 0 0
9 0.00957496655 0.0107505519 0.01197765314 0.01492897125 0.02357337956 0.05546325803 0.18146958485 0.63174283875 0 0
10 0.00786455402 0.0087376042 0.0094876432 0.0107637144 0.01334375238 0.02113074414 0.04977946721 0.1500778782 0.6003511321 0
11 0.00766790244 0.0084953584 0.0091604226 0.01010976152 0.01146447368 0.0143299053 0.02304067618 0.05161136186 0.17728445532 0.61806032575
12 0.00695990436 0.0077047306 0.00829103142 0.00907544223 0.01000082266 0.01136278035 0.01423130597 0.02202156496 0.05396459674 0.1637603912
13 0.00644605623 0.0071343232 0.00767296576 0.00837999944 0.0091604226 0.01010976152 0.01149749783 0.01414272477 0.02304067618 0.05161136186
14 0.00589036776 0.0065189096 0.0070100244 0.0076512389 0.00834521553 0.00913465767 0.01008534172 0.0113594544 0.01431590384 0.02213413561
15 0.00538208195 0.0059562892 0.00640475453 0.00698943307 0.00761878166 0.008320784 0.00911087629 0.00999215186 0.01141289997 0.01403015411
16 0.00495316038 0.0054815822 0.00589423955 0.00643202048 0.0070100244 0.0076512389 0.00835867454 0.00909880817 0.01008534172 0.0113594544
17 0.00452576626 0.005008586 0.0053856194 0.00587692144 0.00640475453 0.00698943307 0.00763091631 0.00828950503 0.00911087629 0.00999215186
18 0.00416509301 0.0046094337 0.00495641585 0.00540854554 0.00589423955 0.00643202048 0.00702115114 0.00762282291 0.00835867454 0.00909880817
19 0.00366597241 0.0040570655 0.00436246634 0.00476041092 0.00518788445 0.00566114867 0.00617938785 0.00670790195 0.00735078942 0.00798532043
20 0.04226707067 0.046776203 0.05029733739 0.05488544639 0.05981395453 0.06527017561 0.07124398801 0.07733298716 0.08472465388 0.09196789662
1 1 1 1 1 1 1 1 1 1
Page 23
J&T
Page 24
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.35503701813 0 0 0 0 0 0 0 0 0
0 0.42808896989 0 0 0 0 0 0 0 0
0 0 0.50078790885 0 0 0 0 0 0 0
0 0 0 0.57059218996 0 0 0 0 0 0
0 0 0 0 0.63503039019 0 0 0 0 0
0 0 0 0 0 0.69312898844 0 0 0 0
0 0 0 0 0 0 0.74434618144 0 0 0
0 0 0 0 0 0 0 0.78866420494 0 0
0 0 0 0 0 0 0 0 0.8257658 0
0 0 0 0 0 0 0 0 0 1
Page 25
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-3.0725103449 1 0 0 0 0 0 0 0 0
3.74527193342 -3.0738353096 1 0 0 0 0 0 0 0
-2.2944628389 3.72750289389 -3.0543625708 1 0 0 0 0 0 0
0.72508295958 -2.261809311 3.68363970269 -3.056056696 1 0 0 0 0 0
-0.1055429204 0.70910829398 -2.2301018704 3.69567221483 -3.0603037714 1 0 0 0 0
0.00387401191 -0.1032761982 0.6994513986 -2.2412742869 3.69617128506 -3.0546704099 1 0 0 0
-5.064633E-06 0.00360230601 -0.1007296768 0.70200305017 -2.2400015884 3.69225633673 -3.0597200926 1 0 0
-0.0001221111 1.8199572E-05 0.00354973091 -0.1004824786 0.6923747292 -2.2066369665 3.65390735346 -3.0493886798 1 0
-0.001585625 -0.0013108746 -0.0014467142 0.0001381965 -0.0882406545 0.56905103963 -1.5941872609 2.0493886798 -1 1
11 12 13 14 15 16 17 18 19 20
0.65400931989 0.52307413386 0.41789889283 0.33346361919 0.26624052839 0.21255182536 0.16968395533 0.13545982947 0.1086043 0
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 26
J&T
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.61512841082 0 0 0 0 0 0 0 0 0
0.16669230613 0.61806032575 0 0 0 0 0 0 0 0
0.05151329528 0.16432833754 0.61712520397 0 0 0 0 0 0 0
0.02211963153 0.05104341552 0.16469551298 0.61607193385 0 0 0 0 0 0
0.01410327806 0.02213413561 0.05151329528 0.1657487831 0.61712520397 0 0 0 0 0
0.01132705418 0.01403015411 0.02211963153 0.05140302447 0.16469551298 0.61607193385 0 0 0 0
0.01003351676 0.0113594544 0.01410327806 0.02222990234 0.05151329528 0.1657487831 0.61712520397 0 0 0
0.00873795652 0.00962797111 0.01092199169 0.01358620001 0.02148053614 0.0502096103 0.1614172211 0.60455449915 0 0
0.10034455072 0.10941620597 0.11952108649 0.13096015623 0.14518545163 0.16796967275 0.22145757493 0.39544550085 1 0
1 1 1 1 1 1 1 1 1 0
11 12 13 14 15 16 17 18 19 20
2.9809712E-16 -1.591917E-17 -1.311571E-16 -4.057276E-17 -1.296074E-17 -1.670809E-16 6.3175613E-17 -6.0201E-18 8.423E-18 0
-1.822895E-15 -7.741233E-16 3.3633497E-16 6.8561009E-16 -2.699349E-16 2.9274632E-16 -2.276861E-17 2.6010666E-17 -7.29E-18 0
1.3977831E-15 1.1101022E-15 2.1001004E-16 -1.113601E-15 4.8777861E-16 6.6465435E-17 -7.999923E-17 -2.020397E-17 2.128E-18 0
4.3483187E-16 -1.099682E-15 -7.678268E-16 1.2895278E-15 -5.743538E-16 -3.147839E-16 1.2155639E-16 1.2154428E-17 -6.45E-19 0
-3.226467E-15 1.6750282E-15 1.7235901E-15 -2.019836E-15 8.982572E-16 6.2548146E-16 -1.955394E-16 -1.179787E-17 3.996E-19 0
1.7939481E-13 -8.861851E-14 -9.280601E-14 1.0665331E-13 -4.741584E-14 -3.335505E-14 1.0320429E-14 6.0334405E-16 -1.98E-17 0
-2.499017E-13 2.3797286E-13 2.0243538E-13 -2.860088E-13 1.2741244E-13 7.9293007E-14 -2.751867E-14 -2.19597E-15 9.581E-17 0
-7.955076E-14 -4.634327E-13 -2.546473E-13 5.2373274E-13 -2.328487E-13 -1.070821E-13 4.755057E-14 5.9772452E-15 -3.83E-16 0
Page 27
J&T
Page 28
J&T
SiE
1 0.33698956219
2 0.59448725091
3 0.96747382658
4 1.3389907349
5 1.60298187285
6 1.61996556274
7 1.45406932246
8 1.23015145823
9 1.00590612038
10 0.81130745467
11 0.65400931989
12 0.52307413386
13 0.41789889283
14 0.33346361919
15 0.26624052839
16 0.21255182536
17 0.16968395533
18 0.13545982947
19 0.1086043322
20 0
Page 29
Mill2
Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.56744292516 0 0 0 0 0 0 0 0 0
2 0 0.38614208228 0 0 0 0 0 0 0 0
3 0 0 0.23431824754 0 0 0 0 0 0 0
4 0 0 0 0.15049607565 0 0 0 0 0 0
5 0 0 0 0 0.11289836105 0 0 0 0 0
6 0 0 0 0 0 0.11090548579 0 0 0 0
7 0 0 0 0 0 0 0.13243683534 0 0 0
8 0 0 0 0 0 0 0 0.17049138133 0 0
9 0 0 0 0 0 0 0 0 0.22330949629 0
10 0 0 0 0 0 0 0 0 0 0.28667536309
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 30
Mill2
Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.86539029934 1 0 0 0 0 0 0 0 0
3 0.52460472034 0.89817555376 1 0 0 0 0 0 0 0
4 0.43545631083 0.88518026921 1.61141911517 1 0 0 0 0 0 0
5 0.37866044077 0.89810786263 2.33412321391 3.11619960054 1 0 0 0 0 0
6 0.40298348594 1.12045465924 4.17867795225 11.7989969896 58.4042471411 1 0 0 0 0
7 0.49904198827 1.68842581586 10.1604648305 110.678471613 -395.5206881 -6.0516012756 1 0 0 0
8 0.66804264935 2.94963211344 38.7670040761 -918.02570512 885.668452333 12.8936578676 -3.8985373806 1 0 0
9 1.0836950756 7.06555216791 866.871233407 2050.62428129 -986.82179064 -13.863781021 6.17149630212 -3.4655765054 1 0
10 1.80053516136 23.1408129088 -3404.1819991 -2041.711897 579.829348818 7.90901212221 -4.7911802126 4.55594993764 -3.1032940332 1
11 3.75073528138 221.346736843 4942.88780458 1039.92802032 -167.67658948 -2.207766852 1.89475422565 -3.0027137325 3.9152807686 -3.1878124329
12 10.0206402492 -1297.7751339 -3565.9378214 -289.38735898 25.0845152172 0.31680198477 -0.4036481911 1.08010871253 -2.5207441876 3.98842160011
13 46.913548447 2232.10639198 1338.21609445 34.7645400249 -0.8479374707 -0.0092441794 0.03148588923 -0.1842847084 0.8415950823 -2.5006191985
14 -3736.7276544 -1808.9850998 -248.09279179 -1.0078223573 0.04435718182 0.00071871585 -0.000250099 0.0111127445 -0.1352537692 0.81932945262
15 10799.3499376 758.598969134 15.1817773075 -0.1800567983 0.06580104768 0.00096542878 -0.0003284704 0.00065934845 0.00590629743 -0.1246976006
16 -12609.216432 -157.36154065 0.03636710827 -0.1342612282 0.06293533391 0.00091880702 -0.0003101482 0.0004056138 -0.0001079483 0.00508535555
17 7417.95813417 12.3917131402 -0.2260551544 -0.1201607673 0.05793589386 0.0008453077 -0.0002850084 0.00035662081 -0.0002610428 0.00017335287
18 -2249.6903944 0.10102563464 -0.2277580619 -0.110643147 0.0535328078 0.00078097081 -0.0002633381 0.00032782681 -0.0002543624 2.2678442E-05
19 308.517070778 0.00104409506 -0.2026336482 -0.0974065109 0.0471581437 0.00068795948 -0.0002319726 0.00028853436 -0.0002255276 9.1599323E-06
20 1.4660036725 -0.0704478436 -2.3759068853 -1.1351979404 0.5487217703 0.00800416363 -0.002701596 0.00336560739 -0.0026412771 8.7632436E-05
Matrix T (inverse)
1 2 3 4 5 6 7 8 9 10
1 1 -1.044749E-15 -1.00643E-15 -2.783742E-16 -5.353351E-16 -7.3988944E-16 -1.377361E-15 -1.8004164E-16 -6.009841E-16 -4.488362E-16
2 -0.8653902993 1 4.7179061E-16 -3.469943E-16 6.2105861E-17 -8.6630726E-16 2.2758239E-15 -2.9585251E-15 -2.791723E-15 -7.647793E-16
Page 31
Mill2
Matrix T*J
1 2 3 4 5 6 7 8 9 10
1 0.56744292516 0 0 0 0 0 0 0 0 0
2 0.49105960287 0.38614208228 0 0 0 0 0 0 0 0
3 0.29768323707 0.34682337858 0.23431824754 0 0 0 0 0 0 0
4 0.2470966028 0.34180535235 0.37758490312 0.15049607565 0 0 0 0 0 0
5 0.21486818815 0.34679724019 0.54692766102 0.46897581082 0.11289836105 0 0 0 0 0
6 0.22867012805 0.43265469522 0.9791404948 1.7757027435 6.59374378043 0.11090548579 0 0 0 0
7 0.2831778456 0.65197226032 2.38078231326 16.6566756364 -44.653637447 -0.6711557793 0.13243683534 0 0 0
8 0.37907607508 1.13897708626 9.08381645747 -138.15926596 99.9905166998 1.42997738935 -0.5163099532 0.17049138133 0 0
Page 32
Mill2
Matrix [T*J*T(inv.)]
1 2 3 4 5 6 7 8 9 10
1 0.56744292516 -5.928353E-16 -5.710916E-16 -1.579615E-16 -3.037721E-16 -4.1984503E-16 -7.815737E-16 -1.0216336E-16 -3.410242E-16 -2.546889E-16
2 0.15689599069 0.38614208228 -3.120389E-16 -2.706874E-16 -2.388997E-16 -6.9784751E-16 2.0242513E-16 -1.2308222E-15 -1.373121E-15 -5.157188E-16
3 0.05675030022 0.13636445685 0.23431824754 -5.367856E-16 -7.006821E-16 1.472479E-16 9.2738879E-17 -1.3682646E-16 -7.538592E-18 -3.278929E-16
4 0.03517956509 0.08727024333 0.13507265006 0.15049607565 -9.184347E-18 -2.1427435E-16 -1.680039E-16 -1.2552702E-16 -8.748823E-18 -3.459689E-16
5 0.02238486913 0.05671474824 0.09461191636 0.11716198322 0.11289836105 -1.6779869E-16 -2.097871E-16 -2.1010512E-17 3.1368799E-17 -2.992375E-16
6 0.01714839463 0.04338177574 0.07575178056 0.10442736461 0.11639237933 0.11090548579 -1.898474E-16 -1.9869582E-18 3.4200517E-17 -2.553909E-16
7 0.01445727183 0.0357872953 0.06392504083 0.09413365567 0.11784748 0.13029914245 0.13243683534 -1.7109079E-17 2.403295E-17 -2.3363E-16
8 0.01217925861 0.02902533865 0.05193060406 0.07906348086 0.10558649682 0.1295176834 0.14835707005 0.17049138133 3.3647726E-17 -2.018075E-16
9 0.0116055349 0.02618849127 0.0458463734 0.0698402355 0.09552758831 0.12283625015 0.15278833466 0.18304521823 0.22330949629 -1.719026E-16
10 0.00960475271 0.02046992542 0.03462001204 0.05161942112 0.0703808575 0.09182096301 0.11857640882 0.1521526665 0.19664291638 0.28667536309
11 0.00887920295 0.01793922384 0.02905270183 0.04152746915 0.05484060906 0.0701182625 0.09017623113 0.11762369619 0.16053243134 0.21792413387
12 0.00784832545 0.01519146127 0.02360217285 0.0320950385 0.04034346805 0.04927808478 0.06112520354 0.07820842304 0.10753909554 0.15149658954
13 0.00706752292 0.013288349 0.01999142396 0.02599178692 0.03098512273 0.03564224384 0.04153915417 0.05033535696 0.06659171883 0.09273350349
14 0.00633224792 0.01170429504 0.0172476874 0.02171919054 0.02480585325 0.02697038871 0.0292918304 0.03284845786 0.04011356889 0.05266709683
Page 33
Mill2
15 0.00569562722 0.01043472192 0.01520249377 0.01878897279 0.02088324054 0.02182011438 0.02237596894 0.02326326956 0.02569949874 0.0305414445
16 0.00517487626 0.00944083409 0.01367699759 0.01674370065 0.01834392891 0.01874277246 0.01855012496 0.01828127461 0.01852953411 0.01973495007
17 0.00468743159 0.00853571714 0.01233407958 0.01503459074 0.01636262303 0.0165422676 0.01608509113 0.01539980141 0.01480006832 0.01452344738
18 0.00428261549 0.00779220708 0.01124662264 0.01368328258 0.01485013684 0.01494648235 0.01442365204 0.01363178529 0.01276937765 0.01198668249
19 0.0037586284 0.00683671469 0.00986314977 0.01199150313 0.01300026204 0.01306257889 0.0125691234 0.01181920265 0.0109569241 0.01009051021
20 0.04262465882 0.07749211886 0.11170604575 0.13568224838 0.14695159253 0.14749727971 0.14170497143 0.13289946636 0.12251536982 0.11162627853
Page 34
Mill2
Page 35
Mill2
Circuit Balance
1 2 3 4 5 6 7
Fresh Mill Mill Sump Cyclone Cyclone Cyclone
Feed Feed Discharge Water Feed U'flow O'flow
1 28.057 64.856 36.802 0.000 36.802 36.799 0.003
2 12.495 36.928 24.435 0.000 24.435 24.433 0.002
Page 36
Mill2
Page 37
Mill2
Page 38
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.35503701813 0 0 0 0 0 0 0 0 0
0 0.42808896989 0 0 0 0 0 0 0 0
0 0 0.50078790885 0 0 0 0 0 0 0
0 0 0 0.57059218996 0 0 0 0 0 0
0 0 0 0 0.63503039019 0 0 0 0 0
0 0 0 0 0 0.69312898844 0 0 0 0
0 0 0 0 0 0 0.74434618144 0 0 0
0 0 0 0 0 0 0 0.78866420494 0 0
0 0 0 0 0 0 0 0 0.82576576506 0
0 0 0 0 0 0 0 0 0 1
Page 39
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-3.0725103449 1 0 0 0 0 0 0 0 0
3.74527193342 -3.0738353096 1 0 0 0 0 0 0 0
-2.2944628389 3.72750289389 -3.0543625708 1 0 0 0 0 0 0
0.72508295958 -2.261809311 3.68363970269 -3.056056696 1 0 0 0 0 0
-0.1055429204 0.70910829398 -2.2301018704 3.69567221483 -3.0603037714 1 0 0 0 0
0.00387401191 -0.1032761982 0.6994513986 -2.2412742869 3.69617128506 -3.0546704099 1 0 0 0
-5.064633E-06 0.00360230601 -0.1007296768 0.70200305017 -2.2400015884 3.69225633673 -3.0597200926 1 0 0
-0.0001221111 1.8199572E-05 0.00354973091 -0.1004824786 0.6923747292 -2.2066369665 3.65390735346 -3.0493886798 1 0
-0.001585625 -0.0013108746 -0.0014467142 0.0001381965 -0.0882406545 0.56905103963 -1.5941872609 2.0493886798 -1 1
11 12 13 14 15 16 17 18 19 20
1.3327026E-16 -1.083349E-16 6.5677163E-16 -2.9161675E-16 -1.135474E-16 -4.266832E-17 6.950127E-17 -1.5398303E-17 0 0
-1.37395E-15 -1.863655E-15 -2.187864E-15 1.119199E-16 -1.675526E-16 -7.665497E-17 -2.6341625E-16 -9.9282908E-18 0 0
Page 40
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 41
Mill2
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.35503701813 0 0 0 0 0 0 0 0 0
-1.090854911 0.42808896989 0 0 0 0 0 0 0 0
1.32971017934 -1.3158749913 0.50078790885 0 0 0 0 0 0 0
-0.8146192445 1.59570287409 -1.5295878447 0.57059218996 0 0 0 0 0 0
0.25743129187 -0.968255618 1.84472222366 -1.7437620828 0.63503039019 0 0 0 0 0
-0.0374716437 0.30356143911 -1.1168080522 2.10872170245 -1.943385898 0.69312898844 0 0 0 0
0.00137541764 -0.0442114013 0.35027680324 -1.2788536037 2.34718109335 -2.1172806112 0.74434618144 0 0 0
-1.798132E-06 0.00154210747 -0.0504442042 0.40055745776 -1.4224690827 2.55920989975 -2.2774909672 0.78866420494 0 0
-4.335395E-05 7.7910362E-06 0.00177766232 -0.0573345175 0.43967899444 -1.5294840484 2.71977198589 -2.4049436987 0.82576576506 0
-0.0005629556 -0.000561171 -0.000724497 7.8853846E-05 -0.0560354973 0.39442577147 -1.1866272001 1.61627949376 -0.8257657651 1
11 12 13 14 15 16 17 18 19 20
7.5623267E-17 -6.147388E-17 3.7268041E-16 -1.6547586E-16 -6.443166E-17 -2.421184E-17 3.9438004E-17 -8.7376583E-18 0 0
-4.650964E-16 -7.728344E-16 -5.223124E-16 -9.9984218E-17 -1.204576E-16 -5.05524E-17 -6.7586831E-17 -1.1395216E-17 0 0
-4.632147E-16 -5.741583E-16 -2.490203E-16 -6.0825356E-17 -6.6922E-17 -3.280373E-17 -2.1662198E-17 -4.0448547E-18 0 0
-5.139038E-16 -2.84129E-16 -2.399373E-16 -8.5603371E-17 -6.500207E-17 -1.303143E-17 -1.4076718E-17 -2.5710733E-18 0 0
-3.90196E-16 -1.925181E-16 -1.722534E-16 -6.2560046E-17 -4.588228E-17 -7.9647E-18 -9.119701E-18 -1.6635243E-18 0 0
-3.311112E-16 -1.473337E-16 -1.419054E-16 -5.3027663E-17 -3.777151E-17 -5.616735E-18 -6.9434729E-18 -1.2728488E-18 0 0
-2.897821E-16 -1.210738E-16 -1.220882E-16 -4.6573263E-17 -3.259847E-17 -4.365192E-18 -5.6933974E-18 -1.0548093E-18 0 0
-2.431204E-16 -9.80378E-17 -1.006991E-16 -3.8812097E-17 -2.692674E-17 -3.43321E-18 -4.5853497E-18 -8.624903E-19 0 0
-2.298842E-16 -8.766238E-17 -8.84495E-17 -3.4598838E-17 -2.401844E-17 -3.130399E-18 -4.1034282E-18 -7.8768835E-19 0 0
-3.382006E-16 -4.369095E-16 -2.292016E-16 -9.5904267E-17 -1.856347E-17 -1.648104E-17 -3.1812787E-18 -6.2390113E-19 0 0
0.35503701813 -3.638281E-16 -1.735684E-16 -7.4517974E-17 -1.552924E-17 -1.293118E-17 -2.7674795E-18 -5.5388038E-19 0 0
0.22445287748 0.42808896989 -1.29423E-16 -6.0190691E-17 -1.387412E-17 -8.932914E-18 -2.329726E-18 -4.741106E-19 0 0
0.14072046914 0.22346456556 0.50078790885 -3.8953111E-17 -1.157079E-17 -6.06264E-18 -2.0296983E-18 -4.1783291E-19 0 0
0.07761906536 0.12418383327 0.21320758352 0.57059218996 -1.088656E-17 6.0447372E-18 -1.7835451E-18 -3.696756E-19 0 0
Page 42
Mill2
11 12 13 14 15 16 17 18 19 20
-4.529825E-16 9.0097999E-16 -1.541292E-15 4.4679244E-16 1.6638254E-16 8.1705955E-17 -9.6929109E-17 1.9524537E-17 -4.323227E-31 1.4823376E-30
4.3063385E-16 2.8588456E-15 3.0964571E-15 8.7229472E-17 3.5740702E-16 1.0082213E-16 2.6771457E-16 2.9485088E-17 1.0889405E-30 -3.9803916E-30
1.6580929E-15 2.6951578E-15 4.6566143E-16 1.2621278E-16 1.3782341E-16 9.4438749E-17 -1.2111756E-17 -7.9802043E-31 2.3727556E-31 -6.9560352E-30
4.9723456E-15 -1.616974E-15 8.5763023E-16 4.8405651E-16 2.6817548E-16 -6.679331E-17 9.0072592E-30 1.8855437E-30 5.807464E-31 -2.0989696E-30
3.7775127E-16 4.7218909E-16 9.4437818E-17 1.8887564E-16 0 -9.443782E-17 -9.4437818E-17 -9.4437818E-17 1.8887564E-16 -1.5110051E-15
6.1234038E-16 -3.674042E-16 3.6740423E-16 -1.2246808E-16 -1.224681E-16 1.2246808E-16 0 0 2.4493615E-16 9.797446E-16
-1.302465E-16 -3.907396E-16 -2.60493E-16 -6.5123261E-17 1.3024652E-16 -1.302465E-16 -1.3024652E-16 2.6049305E-16 -2.60493E-16 -1.0419722E-15
-1.117309E-16 3.351927E-16 -1.117309E-16 2.234618E-16 -2.234618E-16 1.6759635E-16 3.351927E-16 -1.117309E-16 0 2.6815416E-15
0 3.5319168E-16 1.7659584E-16 -1.7659584E-16 8.829792E-17 0 -1.7659584E-16 0 0 -2.8255335E-15
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2.81660770266 2.1352614E-16 2.1352614E-16 3.2028921E-16 -1.067631E-16 -1.067631E-16 1.0676307E-16 2.1352614E-16 4.2705228E-16 -5.1246274E-15
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Mill2
11 12 13 14 15 16 17 18 19 20
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Mill2
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Mill2
Page 46
Mill2
Fresh Mill
Feed Discharge
1 28.06 1 36.8022612889
2 12.50 2 24.4351978345
3 20.80 3 17.7483815885
4 43.13 4 20.2487479915
5 67.01 5 25.006855788
6 56.20 6 32.8370534815
7 55.98 7 46.7373643246
8 29.14 8 60.6653512568
9 24.66 9 83.9509154633
10 22.35 10 103.340081675
11 10.38 11 127.487967187
12 17.67 12 152.03355012
13 14.52 13 167.540147955
14 10.82 14 163.142703792
15 11.24 15 143.642396261
16 8.39 16 112.793973737
17 7.45 17 83.1473289439
18 6.68 18 60.797404757
19 7.74 19 46.7308008653
20 49.28 20 345.631560796
504 1854.72004511
Page 47