Professional Documents
Culture Documents
LG 32LS3400 LGP-32F-12P Fuente Switching EAY62770401-EAX64560501 Manual de Servicio
LG 32LS3400 LGP-32F-12P Fuente Switching EAY62770401-EAX64560501 Manual de Servicio
Safety RoHS
SPECIFICATION FOR
APPROVAL
• CUSTOMER : LG Electronics inc.
• ITEM : Power Supply Unit.
• P/NO
Model Name Customer Supplier
LGP32F-12P EAY62770401 LGP32F-12P
Documentation For
Approval
Contents
NO. A table of contents Page
2 Contents 3
3 Revision History 4
Specification
1. INTRODUCTION
2. SPECIFICATION
2.1 Input Requirements
2.2 Power Output Characteristics
2.3 Environment Requirement
2.4 Dielectric Strength Voltage and Insulation Resistance
2.5 Burn-in
5 2.6 Interface 6~16
2.7 Product Safety
2.8 Construction
2.9 Function of protection
2.10 Sound Noise Characteristics.
2.11 Connector Specification
2.12 PCB Dimension.
2.13 Apply to Eyelet point.
2.14 Electrical Characteristics
2.15 Mechanical Characteristics
18 * Appendix
A1. PCB Check list
54~65
A2. Warranty letter
Revision History
Date of
Rev No. Contents Checked Remark
Approval
DV 1st Edition.
PV 1st Edition.
1.0 Apply to MP (PCB REV 1.0) 12.01.05 J.H.SHIN
PCB P/No. : EAX64560501(1.6)
1. Surge Solution
- Add ZD104 : 15V SOD-123
- Add C108 : 100pF 50V
MP Edition.
CTQ Management
Specification
1. INTRODUCTION
1.1 Scope
This approval is the description related to every electrical and structural specifications
and reliability For Power Supply Unit used on 32 inch LGE LED TV.
2. SPECIFICATION
Nominal Frequency 50 / 60 Hz
Phase Single
Hold-up Time More than 20ms at 100Vac and maximum output Set condition.
* On Condition : In a moment of Power_ON Signal activated, the current of 3.5V output should be
limited within 40mA(Max) at LCD TV condition for stability.
Do not turn “Power_ON” Signal on at the load condition of 3.5V output, more than 40mA.
* Total regulation for each output circuit includes the results of input voltage variation,
load variation, warm-up drift and temperature change.
* The following instruments shall be used for measuring ripple noise.
1. Probe having impedance ratio of 1:1.
2. Oscilloscope having frequency characteristic of 100MHz or more.
- Test Point : power output each pin
700mm
Oscilloscope
Measurement point
※ Ripple and noise are measured at the end of output cable which are added a 0.1uF ceramic
capacitor and 47uF electrolytic capacitor. ( connected parallel )
* Power turn on system (Only E/Load condition)
If Main Board is opened, that is electrical load condition,
drive on signal must be turn on after about 1.5s behind power on signal
2.5 Burn-in
2.6 Interface
Hi : Vcc ON
POWER ON Vcc Circuit ON/OFF Input
Low : Vcc OFF
2.8 Construction
Trip Point
Protection Output Circuit Notes
Min Max
STBY 3.5V 2.0A 5.0A Auto Re-start
Over Current 12V 1.0A 10.0A Latch
24V 3.0A 5.0A Latch
STBY 3.5V - Auto Re-start
Short Circuit 12V - Latch
24V - Latch
SK101
Type : YW396-03AV
Maker : YEON-HO
Pin No. Signal
1 NEUTRAL
2 LIVE
P202 P201
Type : 20022WR-14BD(H14BD2) Type : SMAW200-H24S2
Maker : YEON-HO Maker : YEON-HO
Pin No. Signal Pin No. Signal Pin No. Signal
1 24V 1 POWER-ON 2 24V
2 24V 3 24V 4 24V
3 24V 5 GND 6 GND
4 24V 7 GND 8 GND
5 24V 9 3.5V 10 3.5V
6 GND 11 3.5V 12 3.5V
7 GND 13 GND 14 GND
8 GND 15 GND 16 N.C
9 GND 17 12V 18 INV-ON
10 GND 19 12V 20 A-DIM
11 ERROR 21 12V 22 P-DIM
12 INV-ON 23 N.C 24 ERROR
13 A-DIM
14 P-DIM
4.5mm
4.5mm
155mm
4.5mm
4.5mm
155mm
22.0mm Max
PCB : 1.6mm
3mm Max
3 Shock On the oak more than 10mm thickness with the flat face, raise
the one side for 50mm, and it carries out each side free fail for
three sides.
There shall be no damage to appearance and construction.
Schematic Diagram
N.C
1KV 12S-LS01 or 12S-LS02
*Cap option*
450V 82uF
450V 82uF
C110
C111
C112
N.C
1 9
IC501
HER108G
B+
ICE3BR4765JZ
D501
8
D J201
3
4 5 C512
NC DRAIN D201
100pF SB5100
LB201
ZD501 1KV 4 7
3
3.5V
CS N.C
N.C
*Cap option* C201 C202 1.2A
C203
5 6
N.C
2 7 Q502 1500uF
C508
R511
0.82
FB VCC KTN2222AS 10V N.C
PRN
EAY62770401 220pF R502 R505
1W
D503 100 D502 1
C
C110,C111:82uF/450V 50V NXB
C112:N.C 1 8
BA GND HER108G 1/4W HER108G 1/4W
R509
100K
RD RD
C507
B
R507 P201
R512
0.82
220pF
PRN
EAY62770402 _ 500V
75K
1K
R506
C502 C504 SMAW200-H24S2
C506
1W
50V C503 0.1uF 47uF
R201
1/4W
C110,C111,C112:82uF/500V 0.1uF 10uF C511
330
50V 50V
R204
RD
50V
ZD503
100
50V
20V
N.C
1%
NXB NXB
POWER_ON 1 2 24V
24V 3 4
5 6
R205
2.7K
7 8
1%
3.5V 9 10 3.5V
R202
11 12
1K
IC502 C204
13 14
R503 EL817MB-DT
22 4 1 N.C 15 16
R203 C205
BD101 3 2 10K 12V 17 18 INVERTER_ON
A
1/4W
1000pF
TS4B05G 19 20 ADIM
50V
ZD504
1
0.47uF
C509
K 21 22
AZ431LANTR-E1
PDIM
N.C
R
IC202
23 24 ERROR
3
2
AC2
AC1
R206
1.5K
4
25
1%
C
Q501
KTC3551T R508 R504
VCC 100 1K
C
CY101 CY102
470pF 470pF 1/4W
250V R207
R510
10K
250V 270
IC503
B
EL817MB-DT
4 1 1/4W
3 2 R210
220
1/4W
ZD502
C510 C505
20V
47uF
N.C 50V C
NXB R208
Q201 B 470
LF101 POWER_ON
KTN2222AS
LLF-124
C206
R209
E
10K
0.1uF
4 3 50V
*R102 M-Forming*
2 1
620280S
R102
100K
C101
1000pF
2W
CY103
100pF 1KV
250V
T101
HER108G
D101
EER3618
D
C270 R270
1000pF P202
6 22
CX101 20022WR-H14BD2
7 1KV 1W
0.47uF HS1 12V
5
275V B+
*HEAT-SINK* 8
D103 4
D252
SB5100
0.5A 1
R252
2.2K
1N4148W C253
R107 3216 Q101 C102 24V
MDF10N65
9 470uF
2W
470pF 2
D 25V
R101 IC101 10 1KV 3
1.2M NXB
1/2W SSC1S311 R108 3216 G 10 3
390 S 2
R112
10K
11 4
4 5
ST DRV 1 C271 R271
R106 1000pF
47 22
5
3 6
VA101 NC OCP 1KV 1W
R109 12S-LM07
ZD103
VCC
16V
INR14D621K 22
D251 6
2 7 MBRF20200CT
BD VCC 1/4W
ZD101
T3.15A H 250V
24V
R114
0.24
N.C
7
ZD104
2W
1 8 C108
TH101
C106
C104
N.C
R105
5D-15
C103
15V
470pF 10uF
1K
2.4A
R250
2.2K
R251
2.2K
50V 50V 50V
C251 C252 8
2W
2W
R104
10
ERROR
11
R253
1.5K
R255
R257
30K
30K
R110
1%
1%
22 INVERTER_ON
12
YW396-03AV
1/4W
3
ADIM
R111
SK101
0.47uF 47K
13
R256
R258
ZD102
270
C105
1%
1%
1K
N.C
R254
4.7K
IC102 30K 0.01uF
C107
50V 14
EL817MB-DT
50V
4 1 50V
LIVE NEUTRAL C255 15
3 2
N.C
K
KA431A
IC251
R
R259
2.4K
1%
CY110 CY111 LB210
*HEAT-SINK*
35*15*20H PCB P/N : EAX64560501
CY112 LB211
N.C N.C
PSU P/N : EAY62770401
EAY62770402 _ 500V Circuit REV 0.6
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. PCB REV 1.0
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS LGP32F-12P ’12.01.03
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. STBY\MULTI 1 1
12P 32” LED TV Power specification Rev 1.0
Block Diagram
Parts List
Process Marking
D M H I F A P T S Q R RT
Min. 3mm
12P 32” LED TV Power specification
D : 자삽
M : SMD
27
H : 수삽 최종
I : ICT
F : 1차 성능
A : AGING
P : HI-POT
T : 최종 검사 (ATE)
공정표시 MARK (PCB SILK)
S : SET 검사
Q : QC 검사
R : 불량 수리
RT : 양산 보증 시험
Rev 1.0
PCB Layout
Top Silk
Bottom Silk
Bottom Pattern
Safety Parts
Parts Marking
Object/part No. Manufacturer / Trademark Type / Model Value / Rating standard mark(s) of conformity1)
(實物)
AC input connector,
YEON HO YW396 Series 250V / 7.5A UL498 UL
(SK101)
Varistor, (VA101) Amotech Co., Ltd. INR 14D621 Min. 620V INR 14D621 IEC61051-2
IEC 60384-14
Pilkor PCX2 337 PCX2 337
UL1414
IEC 60384-14
SUNGHO CMPP CMPP
UL1414/UL1283
DONG IL Y1 / DA DA471K
Y Cap., Min 250V /
YINANDON Y1 / CT81 CT81 471K IEC 60384-14
(CY101,CY102) Max 470pF
SAMWHA Y1 / SD SD471K
JYA-NAY Y1 / JN JN471K
TDK Y1 / CD CD471K
DONG IL Y1 / DA DA101K
Y Cap., Min 250V /
YINANDON Y1 / CT81 CT81 101K IEC 60384-14
(CY103) Max 100pF
SAMWHA Y1 / SD SD101K
JYA-NAY Y1 / JN JN101K
TDK Y1 / CD CD101K
DONG IL Y1 / DA DA152M
Min 250V /
Bridging Cap.,
YINANDON Y1 / CT81 Max 1500pF CT81 152M IEC 60384-14
(CY110)
SAMWHA Y1 / SD SD152M
JYA-NAY Y1 / JN JN152M
TDK Y1 / CD CD152M
SOOJUNG
Switching Transformer, DONG YANG TELECOM CO., LTD
JIANGSU CHANNELON ELECTRONIC GROUP 12S-LM07 Class B 12S-LM07 IEC 60950-1 Test in appliance
(T101)
FEELUX
Clover hi-tech Co., Ltd.
SOOJUNG
BUJEON
DONG YANG TELECOM CO., LTD
JIANGSU CHANNELON ELECTRONIC GROUP 12S-LS01 Class B 12S-LS01 IEC 60065 Test in appliance
TDK
Switching Transformer,
FEELUX
(T501)
Clover hi-tech Co., Ltd.
SOOJUNG
DONG YANG TELECOM CO., LTD
12S-LS02 Class B 12S-LS02 IEC 60065 Test in appliance
JIANGSU CHANNELON ELECTRONIC GROUP
FEELUX
Discharge Resistor, UNIROYAL ELECTRONICS INDUSTRY CO., LTD MGR0W2J****A10 IEC 60065
1/2W, 1.2Mohm, 5%
(R101)
Mechanical
Drawing
Packing Drawing
Bar-Code
Label Drawing
2~3mm
34mm min 일자표기 방법
2~3mm
8 mm 5mm min
T9D1A627704010001(1.0)
12P 32” LED TV Power specification
46
T 9 D 1 A 62770401 0 0 0 1 (1.0)
Approval Revision History
(Bar code should not be read during scanning work.)
Serial No. ( 10 Digit No. or 34 Digit No )
Part No of LGE (EAY62770401)
Manufacturing Line (A, B, C …….. )
Manufacturing Date [1,2,3,4,5,6,7,8,9,A,B,C,D,E…X]
Manufacturing Month (1, 2, 3, … Oct. :O, Nov. : N, Dec. : D )
Manufacturing Year(9:2009 / A :2010 / B :2011 … )
Supplier Code ( L : LGIT / B : H&E / T : YY..)
Rev 1.0
Labeling Point
LABELING POINT
Workmanship Point
Manufacturing Process
4M
공정번호 공정 흐름도 중요도 공정명 작업내용
Man(사람) Machine(장비) Material(재료) Method(방법)
Equence
Axial / Radial
Axial (Dynapert)
리드 각도 : 15 ~ 25도
2 AI 자삽 Radial (Panasert) 승인원 대치
리드 길이 : 1.5 ~ 2mm
Eyelet (은성)
Jumper전용기
AIS-K411-R2SS (TSM)
VIP-98 (N BTU Eng co.)
1810 (Exl Heller)
HDP-2C (Panasonic) 1. 미삽, 오삽, 역삽 없을 것
YV-64D (Yamaha)
2. Chip 틀어짐
HSD-X (Yamaha)
PCB PAD 에서1/3 이상
HSD-XG (Yamaha)
벗어 낫을 경우 NG
3 SMT Chip자삽 YV-100XS (Yamaha) 승인원 대치
3. 접착 강도
YV-100XS (Yamaha)
1608 : 1kgf 이상
YVL88II (Yamaha)
YVL88XF (Yamaha) 2012 : 1.3kgf 이상
YV-100XF (Yamaha) 3216 : 1.5kgf 이상
YV-100XF (Yamaha)
YV-100X (Yamaha)
YV-10
5 수삽 부품 삽입 승인원 대치 오삽,미삽,역삽,설삽 없을 것
Rework
수삽 부품 확인
6 수삽 외관 검사
NG (미삽/오삽역삽)
공정 관리 기준
G
CTQ Au : 0.2wt% 이하
Cu : 1.2wt% 이하
SAF-700 (신명기전) Zn : 0.0005wt% 이하
SAS-680LTP (신명기전) HSE-11 B20 WIRE(희성) Bi : 0.025wt% 이하
7 Wave Soldering 납땜 홍호선사원
SAS-680TP (신명기전) SN:99%, AG:0.3%, CU:0.7% Fe : 0.02wt% 이하
SAS-680 (신명기전) Cd : N.D
Pb : 0.1% 이하
- 0.08 over 시 교체
Rework
수삽 부품 확인
8 중간 검사
NG
(미삽/오삽역삽)
G
Soldering면 납을
9 납땜 상태 확인 수정 HSE-HGF10(희성금속)
수정
Rework
10 반면 검사 납땜 상태 확인 검사
NG
Repair G
CMS-9000 FX (우리회사)
1. 오삽,미삽,역삽,open,short 검출
11 ICT ICT검사 CMS-9000 FX (우리회사)
NG 2. PASS, FAIL 판정 확인
CMS-9000 FV (우리회사)
G
Repair
1. TEST JIG 및 CONVEYOR
ATS1000(1),ATS500,
에 제품 장착상태 확인
12 동작검사 동작 출력치 확인 ATS1000(2)
NG 2. PASS, FAIL 판정 확인
(비오비엔터프라이즈)
(FAIL시 경광등 울림)
G
QS9112(KCC)
14 실리콘 도포 실리콘 도포 OKE-410(OKONG)
Repair
1. CABLE 연결상태 확인
CTQ 2. 출력전압 확인용 LED 상태
15 Aging Aging진행 Aging System (아진전자) 확인
NG
3. 부품 BURNT 유/무 확인
G
Repair
17 외관 검사 제품 외관 검사진행
NG
SK SK A골 1종, SK SSKK DW 2
18 실장/포장 실장 검사 포장진행 종, SK SK B골 1종, 수K수 수출용
2종(제일포장산업)
제품 품질 보정, ATS3000
19 출하 검사 출하 검사 기준서
출하 검사 진행 (비오비엔터프라이즈)
# Appendix List
No. Contents
2 Warranty letter
# Appendix 1.
▶ 부품 LOCATION NO. OK NG
Power 1차측 회로 Location No.가 100번대 일 것(Multi 1 JUMPER는 제외됨.
1 차측 포함) OK
▶ PCB Pattern 간격 OK NG
Primary ⇔ Secondary(GND,Y-Cap,Photo Coupler) 간격 첨부화일 참조. (Creepage)
이 Creepage 기준을 만족할 것.(규격Gr. 안전규격 Check
1 List 참조.Note 0) OK
(단, Working Voltage가 350V이상일 때 규격 요청 거리에 따 NOTE 0
른다.)
Creepage
NOTE 0 NOTE 1
Creepage CAPACITOR
NOTE 4 NOTE 5
Bypass-Diode Relay
1 PL check List
LGP32F-12P_PL
Safety Check List
※ APPENDIX 2
WARRANTY LETTER
(ROHS)
Non-use certificate
Description For approval / For mass production Submitting date 20012 . 01. 05
Cooperating suppliers
Company name YUYANG DNU CO.,LTD. Approval Person in charge Head of department
LGE Part No. Part production date filling the sheet in case of
EAY62770401
mass production
LGP32F-12P
Part name
This is to certify that materials used and contained in the products and components that we supply to
your company, meet the standards of the checked items listed below.
6+
We meet the standards of LG Electronics for six major substances (Pb, Cd, Cr , Hg, PBBs, PBDEs) as
designated by RoHS for control.
* Records are requested if they are parts to be actually installed on the PCB (Printed Circuit Board)
Pb-Free Soldering (all solder cream, Bar, Wires included) is available to apply.
Note.
1. All the contents written on these documents must be created on the basis of facts, and cooperating suppliers
must submit the data immediately whenever LG Electronics requests.
2. In the case that these documents are used for approval purposes, cooperating suppliers must submit the sample
on the request. For the purpose of mass production, it must be submitted at the time of delivering the first product.