User Guide: Tracer™ TD7 With UC 800

User Guide
Tracer™ TD7 with UC 800

for CGAF / CXAF chillers and heat pumps
CG-SVU010B-GB
Original instructions
Copyright
Technical Data
All rights reserved
This document and the information in it are the property of Trane and may not be used or reproduced in whole or in
part, without the written permission of Trane.
Trane reserves the right to revise this publication at any time and to make changes to its content without obligation
FWD
to notify any person of such revision or change. 08 12 20 30 45
Power supply (V/Ph/Hz) 230/1/50
Capacities
Trademarks
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Fan motor
TD7, (type)
the Trane logo, and Tracer are trademarks of Trane. All trademarks referenced 2 x direct drivedocument
in this centrifugal are the
Fan power input
trademarks of(3)
their respective owners. (kW) 0,23 0,46 0,65 1,04 1,51
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
Water entering/leaving connections (type) ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Electric heater (accessory for blower only)
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity (kW) 2/4 8 10 12 12
Hot water coil (accessory for blower only)
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory)
Quantity 2 2 2 2 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
Quantity - 2 2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Condensate pump (accessory) (type) Centrifugal
Water flow - lift height (l/h - mm) 24 - 500
Not available for FWD30 and FWD45
Sound level (L/M/H speed)
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
Shipped unit dimensions
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Colour galvanised steel
Recommended fuse size
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
Heat exchanger operating limits:

FWD:
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars
Accessories - Hot water coil:

*water temperature: min. +2° C/max. 100° C
4
2 © 2019 Trane UNT-PRC002-GB
CG-SVU010B-GB
Table of Contents
General Recommendations............................................................................... 4
Installer-Supplied Components......................................................................... 5
Sound power levels
Interconnecting Wiring....................................................................................... 5
Discharge
Chilled Water Pump Control............................................................................................ 5
Measurement conditions:
Lead Lag Dual pump........................................................................................................ 5
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
long) fixed to its discharge opening.
Programmable
Fan
Relays........................................................................................
Power level in dB(A), per Hz frequency band
6
Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
Relay Assignments Using.................................................................................. 7
FWD 08 2
3
57
58
54
57
47
50
40
42
30
32
38
40
40
43
50
53
Tracer™ TU....................................................................................................................... 7
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
Low Voltage Wiring............................................................................................. 8
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
Emergency Stop............................................................................................................... 8
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
External Auto/Stop........................................................................................................... 8
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
Ice Making (Optional)......................................................................................... 8
3 63 69 58 56 50 50 49 63
Intake
External Setpoints & Capacity Outputs (Optional)....................................... 10
External Chilled/Hot Water Setpoint (ECHWS)............................................................ 10
Measurements taken at the horizontal air intake.
External Demand Limit Setpoint (EDLS)...................................................................... 11
ECHWS andFan EDLS Analog Power
Input Signal
level Wiring
in dB(A), per Details.
Hz frequency band .............................................. 12
Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
Chilled Water Reset (CWR)............................................................................... 13
3
1
66
62
65
58
63
55
62
58
56
51
55
48
57
44
67
61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
Hot Water Reset................................................................................................ 16
FWD 12
1
2
62
66
58
63
55
60
58
62
51
56
48
55
44
52
61
66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
Smart Communication Protocol..................................................................... 17
FWD 14 2
3
73
78
72
76
69
73
71
75
64
69
59
64
57
63
74
78
LonTalk™ Interface (LCI-C)............................................................................................ 17
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
BACnet Interface (BCNT)................................................................................................ 17
3 78 79 71 74 69 66 66 78
BACnet Testing Laboratory (BTL) Certification............................................................ 17
ModBus RTU Interface................................................................................................... 17
Wiring and Port Descriptions for MODBUS, BACnet and LonTalk............... 18

Smart Com protocol....................................................................................................... 18
Rotary Switches.............................................................................................................. 18
LED Description and Operation..................................................................................... 19
Tracer TD7 Operator Interface.......................................................................... 20
Tracer™ TU........................................................................................................ 21
UNT-PRC002-GB
CG-SVU010B-GB 131
General Recommendations
Technical Data
As you review this manual, keep in mind that: WARNING!
• A
ll field-installed wiring must conform to European Hazardous Voltage - Pressurized Burning Fluid:
guidelines and any applicable local codes. Be sure to Before removing compressor terminal box cover for
satisfy proper equipment grounding requirements per servicing, or servicing power side of control panel,
FWD
European guidelines. 08 12
CLOSE COMPRESSOR 20
DISCHARGE SERVICE 30 VALVE 45
• Capacities
Compressor motor and unit electrical data (including and disconnect all electric power including remote
motorcapacity
Cooling kW, voltage
on water utilization
(1) range, rated
(kW) load amps)
5,2 disconnects. Discharge
8,3 all motor
15 start/run18,8 capacitors.30,1
Heating capacity
is listed on theon water (2) nameplate.
chiller (kW) 6,3 11,9
Follow lockout/tagout 18,9
procedures to ensure20,9the 38,2
Fan motor (type) 2 x direct drive centrifugal
• Fan
Allpower
field-installed wiring must be checked power cannot be inadvertently energized. Verify with
input (3) (kW) for proper0,23 0,46 0,65 1,04 1,51
Current amps (3) and for possible shorts or
terminations, (A) grounds. 1,1 an appropriate2,2voltmeter that3,1 all capacitors4,7have 5,5
Start-up amps (A) 3,2 discharged. 5,5 9,3 14,1 16,5
Note:
Air flow
minimumrefer to wiring diagrams shipped (m /h) 3
490 The compressor
980 contains hot, pressurized1800
1400 refrigerant.2700
Always with chiller
nominal (m /h) 3
820 Motor terminals
1650act as a seal2300
against this 3000
refrigerant.4500
or unit submittal for specific electrical schematic
maximum (m /h) and 980 1970 2600
3
Care should be taken when servicing NOT3600
to damage5400or
connection
Main coil information.
Water entering/leaving connections (type)
loosen motor terminals.
ISO R7 rotating female
WARNING: (Dia) 3/4" 3/4"
Do not operate compressor 1without
1/2" 1 1/2"box cover
terminal 1 1/2"
Electric heater
Proper field (accessory
wiring and for grounding
blower only) required! in place. Failure to follow all electrical safety precautions
All fieldcapacity
Heating wiring MUST be performed by(kW) qualified 2/4 could result in 8death or serious
10 injury. 12 12
personnel. For additional information regarding the safe discharge
Improperly
G2 filter (filter installed or improperly grounded machines
box accessory)
of capacitors, see “Adaptive Frequency™ Drive (AFD3)
Quantity
can cause FIRE and ELECTROCUTION hazards 2 Capacitor Discharge,”
2 and BAS-SVX19B-E4.
2 2 2
To
G4 avoid these
filter (filter box hazards,
accessory) you MUST follow requirements
NOTICE:
in local electrical codes.
Quantity - 2
Use Copper Conductors Only!2 2 2
Failure to follow code could result in death
Condensate pump (accessory) (type)
or serious Unit terminals are not designed to accept other types
Centrifugal
injury.
Water flow - lift height (l/h - mm) 24 copper
of conductors. Failure to use - 500 conductors could
WARNING: result in equipment damage.
Sound pressure
Hazardous level (5)w/capacitors!
voltage (dB(A)) 36/40/43 Important: 38/41/44 46/50/53 47/52/57 47/52/58
Disconnect all electric power, including remote
Unit dimensions
To prevent control malfunctions, do not run low voltage
disconnects
Width x Depth and discharge all motor start/run
(mm) and 890 x 600 wiring (<301090 V) in conduit with
x 710 1290 xconductors
820 carrying
1290 x 970 more
1290 x 1090
Height
AFD (Adaptive Frequency TM Drive) capacitors(mm) before250 than 30 volts. 300 350 450 650
933 x 644 WARNING!1133 x 754
servicing.
Width x Depth (mm) 1333 x 864 1333 x 1008 1333*1133
Height proper lockout/tagout procedures
Follow (mm)to ensure the 260 Discharge Time: 310 360 460 660
Weight (kg) 32 46 61 76 118
power cannot be inadvertently energized.
Colour Frequency converters contain galvanised steel capacitors that
DC-link
• Recommended
For variablefuse size
frequency drives or others energy storing can remain charged even when the frequency converter
Unit alone (aM/gI)provided by Trane or others,
component (A) refer to the 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A)
is not powered.
16 (2kW),25 (4kW)
To avoid electrical
40 (230V),3*16 (400V) 3*20
hazards,3*25
disconnect3*25
appropriate manufacturer’s literature for allowable AC mains, any permanent magnet type motors, and
(1)waiting
Conditions:periods
Water entering/leaving temperature:
for discharge 7/12 °C, Air inletVerify
of capacitors. temperature 27/19°C DB/WB - Nominal air flow
any remote DC link power supplies, including battery
with an appropriate voltmeter
(3) At high speed with nominal air flow. that all capacitors have backups, UPS and DC-link connections to other
(4)discharged.
Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
frequency converters.
• D
C bus capacitors retain hazardous voltages after Wait 15 minutes for the water pump AFD capacitors to
input power has been disconnected. Follow proper
FWD: fully discharge before performing any service or repair
lockout/tagout
*water temperature: maxprocedures
100° C to ensure the power cannot work.
be inadvertently energized. After disconnecting
input power,
Accessories wait
- Hot water coil: five (5) minutes for units which are
equipped with EC fans and wait twenty (20) minutes
for units which are equipped with variable frequency
drive (0V DC) before touching any internal components
Failure to follow these instructions could result in death
or serious injury.
For additional information regarding the safe discharge
of capacitors, see “Adaptive Frequency™ Drive (AFD3)
Capacitor Discharge,” p. 28 and BAS-SVX19B-E4.
4
4 UNT-PRC002-GB
CG-SVU010B-GB
Installer-Supplied Components / Interconnecting Wiring
Installer-Supplied Components The relay output is required to operate the Evaporator
Water Pump (EWP) contactor. Contacts should be
Customer wiring interface connections are shown in the compatible with 115/240 VAC control circuit. Normally,
electrical schematics and connection diagrams that are the EWP relay follows the AUTO mode of the chiller.
shipped with the unit. The installer must provide the Whenever the chiller has no diagnostics and is in the
Sound power
following levelsif not ordered with the unit:
components AUTO mode, regardless of where the auto command
• Power supply wiring (in conduit) for all field-wired is coming from, the normally open relay is energized.
Discharge
connections. When the chiller exits the AUTO mode, the relay is timed
• All control (interconnecting) wiring (in conduit) for to open in an adjustable (using TU) 0 to 30 minutes.
field supplied devices. The non-AUTO modes, in which the pump is stopped,
• F
used-disconnect switches or circuit breakers. includes Reset, Stop, External Stop, Remote Display
Stop, Stopped by Tracer, Start Inhibited by Low Ambient
Interconnecting Fan Wiring
Temp, and Ice Making complete.
Power level in dB(A), per Hz frequency band Overall power
Unit speed 125 250 500 Table
10001 - Pump2000
relay operation
4000 8000 dB(A)
Chilled Water Pump1 Control 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 Chiller 30
Mode 38 Relay
40 Operation 50
NOTICE: 3 58 57 50 42 32 40 43
Auto Instant Close 53
Equipment Damage! 1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 Ice Making
38 39 Instant
35 Close 51
If the microprocessor 3 calls for60a pump to 58start and 50 48 40 42 39 54
Tracer Override Close
water does not flow, 1 the evaporator
57 may 51
be damaged 45 42 34 33 28 48
FWDcatastrophically.
12 2 the responsibility
It is 58 of 54 48
the installing 45 38
Stop 39 35
Timed Open 51
3 60 58 50 48 40 42 39 54
contractor and/or the 1 customer 56 to ensure62that a pump 50 48 Ice Complete
39 38 Instant
36 Open 56
FWDwill
14 always be running 2 when called
61 upon 66by the chiller
55 53 47
Diagnostics 46 45
Instant Open 60
controls. 3 63 69 58 56 50 50 49 63
1 57 63 51 When
49 going from 40 Stop to Auto,
39 the Evaporator
37 Water
57
FWDAn
20 evaporator water 2 pump output
61 relay closes
66 when55 53
Pump 47
relay is energized. 46
Water 45
flow switch 60
is activating,
the chiller is given a3 signal to 63
go into the 69
Auto mode58 56 50 50 49 63
and flow status information back after 15 seconds.
of operation from any source. The contact is opened to
Intake
turn off the pump in the event of most machine level
diagnostics to prevent pump overheat.
Fan Power level in dB(A), per Hz frequency band Overall power

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
If evaporator water flow is not established in 20 minutes Lead Lag Dual Pump
(for normal transition), the UC800 generates a non- The running pump is changed each time the unit is
latching diagnostic. If flow returns (e.g. someone else switched on.
is controlling the pump), the diagnostic is cleared and
normal control resumed.
If evaporator water flow is lost once it had been
established, a non-latching diagnostic is generated.
If flow returns, the diagnostic is cleared and the chiller
returns to normal operation.
UNT-PRC002-GB
CG-SVU010B-GB 151
Programmable Relays
Technical Data
A programmable relay concept provides for enunciation The list of events/states that can be assigned to the
of certain events or states of the chiller, selected from a programmable relays can be found in Table 2 Chiller
list of likely needs, while only using four physical output events/Status description. The relay will be energized
relays, as shown in the field wiring diagram. when the event/state occurs.
FWDfour relays are provided (generally with a Quad 08
The 12 20 30 45
Power supply
Relay (V/Ph/Hz)
Output LLID) as part of the Programmable Relay 230/1/50
Capacities
Option. The relays contacts
Cooling capacity on water (1)
are isolated Form
(kW)
C (SPDT),
5,2 8,3 15 18,8 30,1
suitable for use
Heating capacity onwith
water120
(2) VAC circuits drawing
(kW) up to 6,3 11,9 18,9 20,9 38,2
Fan motor inductive, 7.2 amps resistive,(type)
2.8 amps or 1/3 HP and for 2 x direct drive centrifugal
Fan power input (3)
240 VAC circuits drawing up to 0.5 amp(kW) resistive. 0,23 0,46 0,65 1,04 1,51
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Table
Air flow 2 - Chiller event/status descriptions
minimum
Alarm - Latching This output is true /h)
(m3whenever there490 980
is any active latching shutdown diagnostic1400 1800
that targets the 2700
Unit, Circuit,
nominal (m3/h)
or any of the Compressors on a 820
circuit. 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Alarm
Main coil- NonLatching This output is true whenever there is any active non-latching shutdown diagnostic that targets the Unit,
Water entering/leaving connections Circuit, or any of(type)
the Compressors on a circuit. ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Alarm This output is true whenever there is any active latching or non-latching shutdown diagnostic that targets
the Unit, Circuit, or any of the Compressors on a circuit.
Heating
Alarm Ckt capacity
1 This output is true(kW)
whenever there2/4
is any active latching or 8 10
non-latching shutdown diagnostic12
that targets 12
Circuit 1, or any of the Compressors on Circuit 1.
Alarm
G2 filter Ckt 2 box accessory) This output is true whenever there is any active latching or non-latching shutdown diagnostic that targets
(filter
Quantity Circuit 2, or any of the Compressors2 on Circuit 2. 2 2 2 2
Dimensions
Unit Limit (Mode LxWxth) (mm)
This output is true whenever a 386x221x8
circuit on the unit has been 486x271x8
running in one586x321x8 586*421*8
of the limit modes continuously586*621*8
G4 filter (filter box accessory) for the Limit Relay debounce time. A given limit or overlapping of different limits must be in effect
Quantity continuously for the debounce time -prior to the output becoming 2 true. It will 2become false if no
2 limits are 2
Dimensions ( LxWxth) (mm)
present for the debounce time. - 486x264x48 586x314x48 586*414*48 586*614*48
Compressor
Water flow - liftRunning
height The output is true
(l/h -whenever
mm) any compressor is running. 24 - 500
Circuit 1 Running The output is true whenever any compressor of Circuit 1 is running.
Circuitpressure
Sound 2 Runninglevel (5) (dB(A))
The output is true whenever any36/40/43
compressor of Circuit 238/41/44
is running. 46/50/53 47/52/57 47/52/58
Ice dimensions
Unit Making This output is true when Ice Building status is active.
Width
Maximum x Depth Capacity The output is true(mm)whenever the890 x 600
unit has reached maximum 1090 xcapacity
710 1290 x 820for the1290
continuously Max xCapacity
970 1290 x 1090
Height Relay s time. The(mm) 250 the unit is not at maximum
output is false when 300 350
capacity continuously 450 filter time.650
for the
Evaporator
Width x DepthWater This relay output(mm)
is energized any 933time
x 644either the Low Evaporator
1133 x 754 Water Temperature
1333 x 864 – Unit
1333Off or the 1333*1133
x 1008
Freeze Avoidance
Height Low Evaporator Temperature
(mm) Ckt x260– Unit Off diagnostics are 310active. This relay
360is intended for460use as an 660
Request
Weight external interlock(kg)
for a field engineered
32 and provided solution 46 to mitigate the 61freeze danger implied
76 by 118
Colour these diagnostics. Generally, this would be used in cases where operation of the evaporator
galvanised steel water pump is
Recommended fuse size unacceptable due to the system constraints, (i.e. such as mixing unconditioned warm water with controlled
Unit alone (aM/gI) supply water as provided
(A) by other8/16
parallel chillers. The relay’s
8/16 output can provide
8/16 the method to close
8/25 8/25
Unit with electric heater (gI) bypass valves so the(A) circulation becomes
16 (2kW),25 local to the
(4kW) evap and excludes
40 (230V),3*16 (400V) the 3*20
load, or can be 3*25
used to defeat3*25
the evap pump override entirely while initiating an independent source of heat / flow to the evap.
None:
(2) This
Conditions: Water entering/leaving selection50/45
temperature: is desirable
°C, Air inletto provide an
temperature easy
20°C DB - way for air
Nominal a customer
flow to defeat the effect of the relay, if it has
already been wired. For instance, if the relay was normally programmed as an “alarm” relay, and was
wired
(4) Water entering/leaving temperature 90/70to
°C,aair
claxon, it may be20desirable
inlet temperature to temporarily
°C DB, Nominal air flow. defeat the feature without changing wiring.
Service request (for This relay will be energized when at least one Maintenance alert condition (refer to Service required
Unit,
Heat Compressor(s)
exchanger operating limits: message specification) occurs, as long as at least one of associated informational diagnostic(s) will be
FWD:
or water pump): active.
Hot Water
*absolute Control:
service The output
pressure: min 1 bar/max 11 bars is true if capacity control is in Hot Water Control mode (water temperature being controlled
to the Active Hot Water Setpoint). The output is false in any other capacity control mode (Chilled Water
Control, Ice Making, etc...)
Warning
The output is true whenever there is any active warning diagnostic that is associated with the Unit, Circuit, or any of
the compressors on a circuit.
4
6 UNT-PRC002-GB
CG-SVU010B-GB
Relay Assignments Using Tracer™ TU
Tracer™ TU Service Tool is used to install the
Programmable Relay Option package and assign any
of the above lists of events or status to each of the four
relays provided with the option. (See “Tracer™ TU,”
for more information on the Tracer TU service tool) The
Sound
relays power levels are referred to by the relay’s
to be programmed
terminal numbers on the LLID board 1A18.
Discharge
The default assignments for the four available relays of
the Programmable Relay option are:
Table 3 - Programmable Relay option Default assignments
Unit Relay speed 125 250 500 1000 2000 4000 8000 dB(A)
Relay 0 Terminals J2 1- 1,2,3: 55 50 Freeze Avoidance
Evaporator 42 37
Request 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
Relay 1 Terminals J2 3- 4,5,6: 58 Maximum 57 Capacity 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
Relay 2 Terminals J2 - 7,2,3: Compressor Running
FWD 10 2 58 54 48 45 38 39 35 51
Relay 3 Terminals J2 3– 10,11,12: 60 Latching58
Alarm 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
The eight available3relays in the 60 Lead/Lag58 Chiller 50 48 40 42 39 54
Sequence Option are 1 assigned56with the following
62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
defaults as follows:3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWDTable
20 4 - Lead/Lag Chiller
2 Sequence
61 Option66 Default assignments
55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
LLD Software
LLID Name Output Name Default
Relay Designation
Intake
Relay 0 Status Relay 1, J2-1,2,3 Evaporator Water Freeze Avoidance Request
Operating Status Relay 1 Status Relay 2, J2-4,5,6 Maximum Capacity
Measurement
Programmableconditions:
Relays
Measurements
Module 1 taken at the horizontal
Relay 2 air intake. Status Relay 3, J2-7,8,9 Compressor Running
Relay 3 Status Relay 4, J2-10,11,12 Latching Alarm
Unit speed Relay 4
125 250 Status
500Relay 5, J2-1,2,3
1000 2000 Alarm Ckt 2
4000 8000 dB(A)
Operating Status 1 56
Relay 5 55 Status55Relay 6, J2-4,5,6
53 46 Alarm 45
Ckt 1 42 57
FWD Programmable
08 Relays 2 63 62 60 60 53 53 53 64
Module 2 3 Relay66
6 65 Status63Relay 7, J2-7,8,9
62 56 Alarm 55(Latching or 57
Non latching)67
1 62 58 55 58 51 48 44 61
Relay 7 Status Relay 8, J2-10,11,12 Non Latching Alarm
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWDIf12 2
any of the Alarm/Status 66 are used,63provide 60
relays 62 56 55 52 66
3 70 67 63 65 59 59 57 69
electrical power, 115 1
VAC with66 fused-disconnect
65
to the
65 65 57 50 46 68
FWDpanel
14 and wire through
2 the appropriate
73 relays
72 (terminals
69 71 64 59 57 74
3
on 1A10). Provide wiring 78
(switched 76
hot, neutral, and 73 75 69 64 63 78
ground connections) 1 to the remote
68 72
annunciation 64
devices. 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
Do not use power from 3 the chiller’s
78 control
79 panel 71 74 69 66 66 78
transformer to power these remote devices. Refer to the
field diagrams which are shipped with the unit.
UNT-PRC002-GB
CG-SVU010B-GB 171
Low Voltage Wiring / Ice Making (Optional)
Technical Data
Low Voltage Wiring If the Evaporator Application is set to ‘Ice’, the
application will require the following LLID:
The remote devices described below require low voltage
• E
xternal Ice Making Input (Dual Low Voltage Binary
wiring. All wiring to and from these remote input devices
Input)
to the Control Panel must be made with shielded,
FWD 08 12
Ice Making Setpoints: 20 30 45
twisted pair conductors. Be sure to ground
Power supply
the shielding
(V/Ph/Hz) 230/1/50
only at the panel.
Capacities After Ice Making is configured, there shall be three Ice
Cooling capacity on water (1) (kW) 5,2 8,3 or Setpoints:15 18,8 30,1
Important: Making Settings
ToFanprevent
motor control malfunctions, do not (type)
run low voltage 1. Ice Making Command 2 x direct drive centrifugal
Fan power
wiring (<30inputV)(3)
in conduit with conductors (kW)carrying more 0,23 0,46 0,65 1,04 1,51
Current amps (3) (A) 1,1
2. Ice Making Enable/Disable
2,2 3,1 4,7 5,5
than 30 volts.
Start-up amps (A) 3,2 3. Ice Making5,5 9,3
Termination Setpoint 14,1 16,5
Air flow
Emergency Stop
minimum (m3/h) 490 The ice making 980setpoints can all be manipulated
1400 1800 through
2700
UC800
nominal provides auxiliary control for a (m customer
3
/h) 820 TU. Some of 1650 the Setpoints can 2300be manipulated
3000 with User 4500
maximum
specified/installed latching trip out. When (m3/h)customer 980 Interface on the 1970Display, the 2600 External Hardware3600 5400
Interface
Main coil
furnished remote contact 6S2, the chiller
will run BAS (if a BAS is installed).ISO R7 rotating female
normally when the contact is closed. When (Dia) the contact 3/4" The setpoints3/4" associated with 1 1/2"
ice making1are 1/2"explained
1 1/2"
Electric heater
opens, the unit(accessory for blower
will stop and aonly)
manually resettable
Electric powerissupply (V/Ph/Hz) 230/1/50
in more detail below.
230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
diagnostic generated. This condition requires manual
Heating capacity
reset at the chiller switch on the front of
(kW)
the control
2/4 Ice Making Command 8 10 12 12
panel.
Heating capacity (4) (kW) 6,3 This is the command12 to enter17,4ice making. 22,4This setting34,5is
G2 filter (filter box accessory) defined as an Auto/On settings. Setting this to On will
This customer-furnished
Quantity
contact must be compatible 2
with 24 VDC, 12 mA resistive load. command the 2application into2 ice building 2if ice building 2
G4 filter (filter box accessory) is enabled and the Chiller is in the “Auto” command
External Auto/Stop mode. Setting2the Ice Making2 command to2Auto will 2
Quantity -
IfDimensions ( LxWxth) external Auto/Stop function,
the unit requires (mm) the - command 486x264x48
the application586x314x48
to follow the586*414*48
next priority 586*614*48
Condensate
installer pumpprovide
must (accessory)
remote contact 6S1.(type) Centrifugal
Water flow - lift height (l/h - mm)
functional mode. 24 - 500
The chiller will
Not available run normally
for FWD30 and FWD45when the contact is closed. Regardless of the setting of the Setpoint Source any of
Sound level
When contact(L/M/H speed) the compressor(s), if operating, will
opens, the following 3 signals can combine to comprise the Ice
go to the RUN: UNLOAD operating mode
Sound power level (5) (dB(A))
and cycle 46/50/53
off. Building Command
48/51/54 (assuming they are each
56/60/63 installed).
57/62/67 57/62/68
Unit operation will be inhibited. Closure of the contact
Unit dimensions – Contact closure input for External Ice Making
Width
will x Depththe unit to return to normal(mm)
permit operation. 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250
Command300 350 450 650
Field-supplied
Shipped unit dimensionscontacts for all low voltage connections – Front Panel Ice Making Command (also writable
Width be
must x Depth
compatible with dry circuit 24 (mm) VDC for a 12mA 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260
from TU) 310 360 460 660
resistive load. Refer to the field diagrams that are
Weight (kg) 32 46
– Lontalk Communicated Ice61Making Command 76 118
shipped
Colour with the unit. galvanised steel
(LCI-C, BACnet, Modbus)
Ice Making (Optional)
Unit alone (aM/gI)
Unit with electric heater (gI)
(A)
(A)
8/16 All ice making8/16
16 (2kW),25 (4kW)
signals have to 8/16be turned to8/25 “auto” to 8/25
be
able to40turn
(230V),3*16
back Ice(400V)
Making3*20 Command to3*25 “Auto” mode. 3*25
When the Ice Making Command is removed (i.e. all
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°CThe
DB/WB - NominalIce
air flow
overall Making Command, must be toggled from
the installed
(2) Conditions: Iceentering/leaving
Water Making inputs are set
temperature: 50/45to
°C,“auto”), the 20°C DB - Nominal air flow
Air inlet temperature
(3) At high speed with nominal air flow. “Ice Making”, to “Auto” to “Ice Making” again, before
compressors shall be stopped after the run unload
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal Ice
air flow.
Making can be entered a second time.
period (if notglass
(5) A rectangular already stopped
wool duct 1m50 longdue to on
is placed IcetheMaking
blower.The measurement is taken in the room containing the blower unit.
Complete). The chiller shall return to normal Auto mode Ice Making Enable/Disable setting
of
FWD:operation, and allowed to restart only after enforcing This setting does not start or stop ice building. This is
a*water
2 temperature: max 100° C
minute delay called the “Ice
to Normal Transition the command to enable or disable the entire ice building
time”. During this inhibit, the Evaporator water flow feature. It can only be set through the Display or TU.
request shall be commanded
on. After the delay, the The Ice Making Command starts and stops ice building.
chiller
*absolutecan restart
service again
pressure: per the
min 1 bar/max differential to start and
11 bars Ice Making Termination setpoint
the normal Chilled Water Setpoint (or Hot Water Setpoint
This setpoint controls when Ice Making is complete. If
– if in Heating Mode). The Ice To Normal Transition
the Entering Water Temperature decreases below this
inhibit shall be annunciated as a Chiller Submode and a
setpoint with no deadband Ice Making will be deemed
countdown timer showing the remaining time left shall
complete. This setpoint has a range of –6.7°C (20°F) to
be displayed.
0°C (32°F) with a default of -2.8°C (27°F).
Ice Making Configuration:
Ice Making is configured through TU, by the Evaporator
Application item ‘Ice’.
4
8 UNT-PRC002-GB
CG-SVU010B-GB
Ice Making (Optional)
If Programmable Relay Option is included with

Evaporator Application item ‘Ice’ then
UC800 provides auxiliary control thanks to Ice Making
Status Relay. The normally open contact will be closed
Sound power
when ice making levels
is in progress and open when ice
making has been normally terminated either through
Ice Termination setpoint being reached or removal of
Discharge
the Ice Making command. This relay inform customer
equipment with chiller mode changes from “ice making”
to “ice complete”
When
long) fixedcontact is provided,
to its discharge the chiller will run normally
opening.
when the contact is open.
Note: Fan Power level in dB(A), per Hz frequency band Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
When the unit runs1in Ice Making55 mode, and 50 the 42 37 37 31 30 46
FWDevaporator
08 entering2 water temperature
57 drops
54 below 47 the 40 30 38 40 50
3
ice termination setpoint, 58
the chiller 57
terminates the Ice50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWDMaking
10 mode and changes
2 to 58
the Ice Making
54 Complete 48 45 38 39 35 51
Mode. 3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWDNOTICE:
12 2 58 54 48 45 38 39 35 51
Equipment Damage! 3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWDFreeze
14 inhibitor must
2 be adequate
61 for leaving
66 water 55 53 47 46 45 60
temperature unless3 system components
63 69 be
can 58 56 50 50 49 63
damaged. 1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
Tracer™ TU must also3 be used 63to enable 69or disable 58 56 50 50 49 63
Ice Machine Control. This setting does not prevent
Intake
the Tracer from commanding Ice Making mode. Upon
contact closure, the UC800 will initiate an ice making
mode, in which the unit runs fully loaded at all times. Ice
Measurements
making shalltaken at the horizontal
be terminated airopening
either by intake. the contact
or based on the entering evaporator water temperature.
Fan the ice making mode
UC800 will not permit Power
to level in dB(A), per Hz frequency band
be entered Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
again until the unit1has been switched
56
out55
of ice making55 53 46 45 42 57
FWDmode.
08 2 63 62 60 60 53 53 53 64
3 66
If, while in ice making mode, the unit gets65down to the63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWDfreeze
10 stat setting (water
2 or refrigerant),
66 the
63 unit will 60 62 56 55 52 66
3
shut down on a manually 70
resettable 67
diagnostic, 63 in
just as 65 59 59 57 69
normal operation. 1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
Connect leads to the
3 proper terminals.
70 Refer
67 to the field
63 65 59 59 57 69
diagrams which are1 shipped with
66 the unit.
65This customer
65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
supplied contacts must
3
be compatible
78
with
76
24 VDC, 73 75 69 64 63 78
12 mA resistive load.
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
UNT-PRC002-GB
CG-SVU010B-GB 191
External setpoints & capacity outputs (Optional)
Technical Data
External Chilled/Hot Water Setpoint Examples
(ECHWS) The following graphs are examples for min = -12.2°C and
max = 18.3°C:
The UC800 provides inputs that accept either 4-20 mA
or 2-10 VDC signals to set the ECHWS. This is not a reset
FWD 08 12 20 30 45
function. The input defines the setpoint.
Power supply This input is
(V/Ph/Hz) 230/1/50
Capacities used with generic BAS (building automation
primarily
systems).
Functional
Fan motor Description (type) 2 x direct drive centrifugal
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
When
Current the
amps unit
(3) is in cooling mode, the external(A) water 1,1 2,2 3,1 4,7 5,5
Start-up amps
setpoint (EWS) corresponds to the chilled (A) water setpoint.
3,2 5,5 9,3 14,1 16,5
Air flowthe unit is in heating mode, the external water
When
minimum (m3/h) 490 980 1400 1800 2700
setpoint
nominal (EWS) corresponds to the hot (m water
3
/h) setpoint.820 1650 2300 3000 4500
The external water setpoint shall have (m
maximum a 3configurable
/h) 980 1970 2600 3600 5400
Main coil
minimum and maximum set for cooling, and another
one for heating. (Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Electric
2-10 heater
VDC and (accessory
4-20 mA forshall
blowereach
only) correspond to an EWS
Electric power supply (V/Ph/Hz)
range with a configurable minimum and maximum 230/1/50
EWS. 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
The following
Hot water relationships
coil (accessory exist:
for blower only)
Input
G2 filter (filter boxSignal
accessory) External Water Setpoint
Quantity < 1 VDC Invalid 2 2 2 2 2
1 VDC
G4 filter (filter boxto accessory)
2 VDC min
Quantity - 2 2 2 2
min + (max – min) *
Dimensions2 VDC to 10 VDC
( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
(Signal – 2) / 8
10 VDC
Water flow to 11 VDC
- lift height max
(l/h - mm) 24 - 500
> 11
Sound level (L/M/H speed)VDC Invalid
Sound pressure < 2level
mA (5) (dB(A))
Invalid 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
2 mA to 4 mA
Unit dimensions min
Width x Depth min +(mm)(max – min) *890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height 4 mA to 20 mA (mm)– 4) / 16
(Signal 250 300 350 450 650
20 mA to 22 mA
Width x Depth (mm)max 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
> 22 mA Invalid
Weight (kg) 32 46 61 76 118
IfUnit
thealone
ECHWS (aM/gI)input develops an open or(A) short, the LLID 8/16 8/16 8/16 8/25 8/25
Unit report
will with electric
either heater (gI) high or very low(A)
a very 16 (2kW),25
value back to (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
the main processor. This will generate an informational
diagnostic and entering/leaving
(2) Conditions: Water the unit willtemperature:
default to using
50/45 °C, Air the Front 20°C DB - Nominal air flow
inlet temperature
Panel (TD7) Chilled Water Setpoint.
Tracer TU Service Tool is used to set the input signal
type from the
Heat exchanger factory
operating default of 2-10 VDC to that of 4-20
limits:
FWD:
mA. Tracer TU is also
used to install or remove, enable
or disable
*absolute thepressure:
service Externalmin 1Chilled
bar/max 11Water
bars Setpoint.
4
10 UNT-PRC002-GB
CG-SVU010B-GB
External Demand Limit Setpoint (EDLS) Current limit Setpoint via 2-10 VDC signal
Number of allowed compressors
Like previously, either 2-10 VDC (default) or 4-20 mA (4 compressors unit)
inputs are available as option to set External Demand
Limit Setpoint. The Demand Limit Setting can also be 4
Sound
set viapower
the Tracerlevels
TD7 or through digital communication
with Tracer (Comm4). The arbitration of the various
Discharge
3
sources of demand limit is described in the flow charts
at the end of this section. The External Demand Limit
Measurement
Setpoint may conditions:
be changed from a remote location by 2
Measurements
hooking up thetaken in a room
analog input adjacent
signal to to
thethe room
1A19 containing the FWD, at the outlet of the rectangular duct (1.5 m
LLID
long) fixed to5its
terminals discharge
and 6. Refer opening.
to the following paragraph on
1
Analog Input Signal Wiring Details.
Fan
Functional Description Power level in dB(A), per Hz frequency band Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
0
The UCM shall accept 1 either a55
2-10 VDC or50 4-20 mA 42 0 37 10 20 37 30 40 31 50 60 3070 80 46
90 100
FWDanalog
08 2 for customer
input suitable 57 54
connection to set 47the 40 30 38
Active Demand Limit Setpoint (%)
40 50
3 58 57 50 42 32 40 43 53
unit external demand 1 limit set57point (EDLS).
51 45 42 34 33 28 48
FWDIf10the EDLS input develops
2 an 58 54 the LLID48
open or short, Current
45 limit Setpoint
38 via 4-20 39 mA signal 35 51
3 60 58 50 48 40 42 39 54
will report either a 1very high or
57
very low value
51
back to 45 42 34 Number of allowed compressors
33 28 48
(6 compressors unit)
FWDthe
12 main processor. 2 This will generate
58 an54informational48 45 38 39 35 51
diagnostic and the 3unit will default
60 58 the Front50
to using 6
48 40 42 39 54
Panel (Tracer TD7) 1Demand Limit 56 62
Setpoint. 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 Tool 63 69 to set the 58 56 50 50 49 63
5
The Tracer™ TU Service must be used
1
input signal type from 57 default 63
the factory of 2-10 VDC51to 49 40 39 37 57
FWD 20 2 61 66 55 4
53 47 46 45 60
that of 4-20 mA current.
3
Tracer63TU must be69
also be used
58 56 50 50 49 63
to install or remove the External Current Limit Setpoint 3
Option for field installation, or can be used to enable or

Intake
disable the feature (if installed). 2
If the Demand Limit Setpoint is set at 100%, the 1
Measurements taken
controller will at every
allow the horizontal
availableair intake.
compressors on
the unit to run. 0
0 10 20 30 40 50 60 70 80 90 100
Fan Power level in dB(A), per Hz frequency band Active Demand Limit Setpoint (%) Overall power
Unit
Number of compressors
speed
allowed
125
= round250
( Demand 500 Limit 1000 2000 4000 8000 dB(A)
Setpoint * Number1of Compressors
56 on Unit
55 ). 55 53 46 45 42 57
FWDThe
08 2 value is 100%
minimum active 63 62
/ Number of 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
Compressors on Unit.
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
UNT-PRC002-GB
CG-SVU010B-GB 11
11
Technical Data
ECHWS and EDLS Analog Input Signal Priority (from highest to lowest):
Wiring Details • B
AS communication (Bacnet, Lonworks or
Modbus)
Both the ECHWS and EDLS can be connected and
• Ice Making
setup
FWD as either a 2-10 VDC (factory default), 4-20 mA, or 08 12 20 30 45
resistance
Power supplyinput (also a form of 4-2OmA) as indicated
(V/Ph/Hz) • External setpoints
230/1/50
Capacities
below. Tracer TU must be used to set Analog Input • Front Panel setpoints
Signal LLID type.
Fan motor
This is done by a setting change on the(type)
Custom Tab of 2 x direct drive centrifugal
Fan power input (3) (kW) 0,23
Important: 0,46 0,65 1,04 1,51
the Configuration View within Tracer TU.
Current amps (3) (A) 1,1 For proper 2,2operation, BOTH
unit 3,1 the EDLS4,7 and ECHWS 5,5
Priority
Start-up amps (A) 3,2 5,5 9,3
settings MUST be the same (2‑10 VDC or 4-20mA), even14,1 16,5
Air flow
When
minimum Not Installed, external chilled hot (mwater
3
/h) setpoint 490 if only one input980 is to be used.1400 1800 2700
nominal input, external demand limit setpoint
analog (m3/h) analog 820 1650 2300 3000 4500
maximum
input and auxiliary binary input setpoint /h)
(m3enable 980
will not 1970 2600 3600 5400
Main coil
be used (Front panel or BAS sources used,
depending ISO R7 rotating female
which one is valid). (Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Setpoint Source
Electric power supply
selections are: BAS/Ext/FP,
(V/Ph/Hz)
Ext/FP, or
230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Front
HeatingPanel
capacity (kW) 2/4 8 10 12 12
Hot water
When coil (accessory
Installed, bothfor blowerI/O
analog only)
and binary will be used,
with respect
G2 filter (filter box of accessory)
following status:
Quantity • External chilled hot water setpoint: IF it is the2 2 2 2 2
highest priority and it is a valid source THEN
Quantity use this external setpoint for active chilled - 2 2 2 2
Dimensions water ( LxWxth) setpoint. (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Water flow • -Elift
xternal
height demand limit setpoint: (l/h - mm)IF it is the 24 - 500
Not available for FWD30
highest and FWD45
priority and it is a valid source THEN
Sound level use (L/M/H speed)
this external setpoint for active demand
Sound power limit
levelsetpoint.
(5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
• External auxiliary chilled hot water setpoint
Height
enable input: IF setpoint source (mm)
is set to 250 300 350 450 650
Shipped unitexternal/Front
dimensions Panel or Front Panel THEN:
Width x Depth (mm)
−− IF input open, use the next highest 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight priority setpoint source (see (kg)priority list 32 46 61 76 118
Colour below) galvanised steel
−− IF input closed, use the auxiliary
Unit alone (aM/gI) (A) chilled 8/16 8/16 8/16 8/25 8/25
Unit with electricwaterheater setpoint
(gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25

FWD:

4
12 UNT-PRC002-GB
CG-SVU010B-GB
Chilled Water Reset (CWR)
Functional Description The equations for each type of reset:
Outdoor Air Temperature Reset
The UC800 shall reset the chilled water temperature
setpoint based on return water temperature or outdoor CWR = RESET RATIO * (START RESET – TOD)
air temperature. The Return Reset and Outdoor Reset With limits:
Sound power
functions levels
are standard. CWR > 0
The chilled water reset settings are as follows: CWR < Maximum Reset
Discharge
1. Reset Type – The following options are selectable: No
Chilled Water Reset, Outdoor Air Temperature Reset,
Measurement conditions: Return Water Temperature Reset
Return Water Temperature Reset, or Constant Return
Measurements taken in a room adjacent to the room containing the FWD,
CWR at the outlet
= RESET RATIOof the rectangular
* (START RESET –duct
(TWE(1.5
– m
Water Temperature Reset.
long) fixed to its discharge opening. TWL))
2. Reset Ratio – For Outdoor Air Temperature Reset,
both positive and
Fan negative reset ratios be in dB(A), per Hz frequency
will level
Power With limits:
band Overall power
Unit allowed. speed 125 250 500 1000
CWR > 2000
0 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD3. Start
08 Reset 2 57 54 47 40 CWR <30Maximum 38 Reset 40 50
4. Maximum Reset3 – The maximum 58 57 shall be with
resets 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 respect to the chilled
2 water58setpoint. 54 48 Constant
45 Return38Water Temperature
39 Reset
35 51
All parameters shall 3 be factory60set to a pre
58 determined
50 48 40 42 39 54
CWR = 100%34* (Design 33
Delta Temperature – 48
set of values. Field21adjustment
FWD 12
57
58
51
of two, three
54
45
and four48 42
45
(TWE 38
– TWL)) 39
28
35 51
above is expected to3 be very infrequent.
60 Pre
58 determined
50 48 40 42 39 54
1 be set for
factory settings shall 56all Reset Types.
62 50 With
48 limits: 39 38 36 56
FWD 14 2 61 66 55 53 CWR >470 46 45 60
Variable definitions:
3 63 69 58 56 50 50 49 63
1
CWS – Arbitrated chilled water57setpoint, before
63 51
any reset 49 CWR <40Design Delta39 Temperature
37 57
FWD 20 2 61 66 55 53 47 46 45 60
has occurred 3 63 69 58 56 50 50 49 63
CWS’ – Active chilled water setpoint, includes the effect Using the Equations for calculating CWR
Intake
of chilled water reset Notes for doing calculations:
CWR – Amount of chilled water reset (also called Equation used to get Degrees of Reset:
Measurement
Degrees of conditions:
Reset).
Measurements taken at the horizontal air intake. Outdoor Air:
The above quantities are related by the equation:
Degrees of Reset = Reset Ratio * (Start Reset - TOD)
CWS’ = CWS + CWR
Unit speed 125 250 500
Return
1000
Reset:
2000 4000 8000 dB(A)
or 1 56 55 55 53 46 45 Ratio * (Start
42
Degrees of Reset = Reset Reset -57
FWDCWR
08 = CWS’ – CWS 2 63 62 60 60 53 53 53 64
(TWE - TWL))
3 66 65 63 62 56 55 57 67
With the chiller running
1 and any62 type of chilled
58 water55 58
Const 51
Return: 48 44 61
FWDreset
10 enabled, CWR2 is allowed66to change 63 at a maximum 60 62 56 55 52 66
3 70 the actual67CWR equals 63 Degrees
65 of Reset
59 = 100%
59 * (Design57Delta Temp 69-
rate of 1°F every 5 minutes until
1 62 58 55 (TWE
58 - TWL))51 48 44 61
FWDthe
12 desired CWR. When
2 the chiller
66 is not 63
running, actual
60 62 56 55 52 66
CWR shall be set equal
3 to the 70
desired CWR 67 within one 63 To obtain
65 Active59CWS from59Degrees of57Reset: 69
minute (no maximum 1 66effect).
rate is in 65 65 65
Active CWS57 50 Reset + Arbitrated
= Degrees of 46 68
CWS
FWD 14 2 73 72 69 71 64 59 57 74
If Chilled Water Reset
3 is disabled,
78 desired76 CWR is 0. 73 N75ote: Arbitrated
69 CWS can
64 either be63Front Panel,
78 BAS,
Additional variable21definitions:68
FWD 20 76
72
76
64
68
64 External 56
or
71 65
52
61
50
61
69
75
RESET RATIO – 3User adjustable 78 gain 79 71 Reset74 Ratio calculation:
69 66 66 78
START RESET – User adjustable reference The Reset Ratio on the User Interface is displayed as a
percentage. To use it in the above equation it must be
TOD – Outdoor air temperature
converted to its decimal form.
TWE – Evaporator entering water temperature
Reset Ratio percent / 100 = Reset Ratio decimal
TWL – Evaporator leaving water temperature
Example of converting Reset Ratio:

MAXIMUM RESET – User adjustable limit providing
If the Reset Ratio displayed on the User Interface is
the maximum amount of reset.
50% then use (50/100) = .5 in the equation
TOD = Outdoor Air Temp
TWE = Evap Entering Water Temp
TWL = Evap Leaving Water Temp
UNT-PRC002-GB
CG-SVU010B-GB 11
13
Technical Data
The following graph shows the reset function for The following graph illustrates the reset functions of the
Outdoor Air Temp: above examples:
Note: This graph assumes that Maximum Reset is set
to 11.11 °C
FWD 08 12 20 30 45
Capacities
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
(Dia) 3/4" 3/4" 1 1/2"
1 1/2" 1 1/2"
Heating capacity (kW) 2/4 The following graph
8 shows the 10 reset function12 for Return12
Hot water coil (accessory for blower only) Chilled Water Reset:
Example of Calculating
Heating capacity (4) Reset for Outdoor(kW)Air Temp: 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory) Note: This graph assumes Maximum Reset is set to
Quantity 2 -6.7°C. 2 2 2 2
Dimensions ( LxWxth)
If: (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
Reset
QuantityRatio = 35% - 2 2 2 2
Dimensions
Start Reset ( LxWxth)=26.67 °C (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
TOD
Water flow - lift height= 18.33 °C (l/h - mm) 24 - 500
Maximum Reset =
5.83 °C
How many Degrees of Reset will there be?
Unit dimensions
Width x Depth
Degrees of Reset = Reset Ratio*(Start Reset (mm) - TOD) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
Shipped unit
Degrees of dimensions
Reset = .35*(26.67-18.33)
Degrees
Height of Reset = 2.92 (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
If:
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Reset Ratio = -70%
Start Reset =32.22 °C TWE-TWL is the difference between the evaporator
(2) Conditions: Water entering/leaving
entering water temp and the evaporator leaving water
TOD =37.77°C temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow. temperature.
Maximum Reset =9.44
(4) Water entering/leaving °C 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
temperature
Heat exchanger operating limits: Using the Equation for calculating CWR for Return Water
How
FWD: many Degrees of Reset will there be? Temp
Degrees of Reset
*absolute service = min
pressure: Reset Ratio*(Start
1 bar/max 11 bars Reset - TOD) Example of Calculating Reset for Return Water Temp:
Degrees
Accessories of Reset
- Hot =
water coil: -.7*(32.22-37.77)
Degrees of Reset = 3.89
*absolute service pressure: min 1 bar/max 11 bars If:
Reset Ratio = 50%
Start Reset = -6.67°C
TWE = 18.3°C
TWL = 7.22°C
Maximum Reset = 4.44°C
4
14 UNT-PRC002-GB
CG-SVU010B-GB
How many Degrees of Reset will there be? Diagnostic

Degrees of Reset = Reset Ratio*(Start Reset -
If any sensor measurement needed to perform the
(TWE-TWL))
currently selected chilled water reset type is invalid due
Degrees of Reset = .5*(-6.67-(18.3-7.22)) to loss of communication or sensor failure, the desired
Sound power
Degrees levels
of Reset = -8.875 CWR will be set to 0. The actual CWR is subject to
maximum rate limits described earlier.
Discharge
If:
Reset Ratio conditions:
Measurement = 70%
Measurements
Start Reset taken= in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
-6.67°C
long) fixed
TWE to its discharge opening.
= 15.55°C
TWL =Fan
11.67°C Power level in dB(A), per Hz frequency band Overall power
UnitMaximum speed
Reset = -10°C 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
How many Degrees13 of Reset will 58
57
57
there be?
51
50
45
42
42
32
34
40
33
43
28
53
48
FWDDegrees
10 of Reset = 2Reset Ratio*(Start
58 54 - (TWE- 48
Reset 45 38 39 35 51
3 60 58 50 48 40 42 39 54
TWL))
1 57 51 45 42 34 33 28 48
FWDDegrees
12 of Reset = 2 58 54
.7*(-6.67-(15.55-11.67)) 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
Degrees of Reset = 1 -18.12
56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
The following graph 1 illustrates57the Reset 63
Actions of the 51 49 40 39 37 57
FWDabove
20 examples: 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
Intake

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWDThe
14 following graph
2 illustrates
73the Reset 72
Action of 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
Constant Return temperature:
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
Note: This graph assumes a Design Delta Temp of

-12.2°C.
UNT-PRC002-GB
CG-SVU010B-GB 11
15
Hot Water Reset
Technical Data
Hot Water Reset (HWR) - CXAF only Example of calculating reset for outdoor air Temp:
If:
Reset Ratio = 30%
Functional Description
Start Reset = 10°C
FWD 08 12 20 30 45
Power supply (V/Ph/Hz) Maximum Reset = 230/1/50
5°C
The UC800 shall reset the hot water temperature
Capacities
setpoint basedonon
Cooling capacity outdoor
water (1) air temperature.
(kW) 5,2 TOD = 8,3 15°C15 18,8 30,1
The hot
Fan motor
water reset settings are as follows:
(type) 2 x direct drive centrifugal
FanReset
1. power input
Type(3)– The following options (kW) No How many degrees
are selectable:0,23 0,46 of reset will 0,65 there be? 1,04 1,51
Current
Hot amps
Water (3) Reset, or Outdoor Air Temperature
(A) Reset.1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2
Degrees of Reset
5,5
= Reset Ratio*(TOD
9,3
– Start
14,1
Reset) 16,5
Air Reset
2. flow Ratio – both positive or negative reset ratios Degrees of Reset = 0.30 *( 15 – 10)
minimum
will be allowed. (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 Degrees of Reset 1650 = 1.5 2300 3000 4500
3. Start
maximum Reset (m3/h) 980 1970 2600 3600 5400
Main coil
4. Maximum Reset
Water entering/leaving connections (type) The following graph illustratesISO R7 rotating thefemale
reset function of the
(Dia) 3/4" above example: 3/4" 1 1/2" 1 1/2" 1 1/2"
Variable definitions:
Heating
HWS – capacity
Arbitrated hot water setpoint , before (kW) any reset2/4 8
6 10 12 12
45.5
has occurred
Heating capacity (4) (kW) 6,3 12
5 17,4 22,4 34,5
44.5
G2 filter– (filter
HWS’ Active boxhot
accessory)
water setpoint, includes the effect of
Quantity 2 2 2 2 2
Active Setpoint (°C)

4 43.5
hot water reset
Reset value (°C)
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 Example 586x321x8 586*421*8 586*621*8

Reset ratio = 30%
G4 filter
HWR (filter box accessory)
– Amount of hot water reset (also called Degrees of Start reset = 10°C
3 42.5
Quantity - 2 Maximum reset = 5°C 2 2 2
Reset)
2 41.5
Condensate
The abovepump (accessory)
quantities are related by the(type)
equation: Centrifugal
HWS’ = HWS
Not available for -FWD30
HWR and FWD45 1 40.5
Sound
or HWR level (L/M/H –
= HWS speed)
HWS’
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44
0 46/50/53 47/52/57 47/52/58
39.5
-15 -10 -5 0 5 10 15 20 25 30 35 40
Soundthe
With power level running
chiller (5) and hot water(dB(A))
reset enabled, 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Outdoor Air Temp (°C)
Unit dimensions
HWR is allowed to change at a maximum rate of 1°F
Width x Depth (mm) 890 x 600 1090 x 710 Reset 1290 x 820(FPSP=45°C)
Active Setpoint 1290 x 970 1290 x 1090
every
Height
5 minutes until the actual HWR equals (mm)
the desired
250 300 350 450 650
HWR.
Shipped When the unit is not running, actual HWR shall
unit dimensions
beWidth
setxequal
Depth to the desired HWR within(mm) one minute933(nox 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
maximum rate is in effect).
Weight (kg) 32 46 61 76 118
IfColour
Hot Water Reset is disabled, desired HWR is 0. galvanised steel
Additional variables definitions:
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
UnitRESET
with electric
RATIO heater (gI) adjustable gain(A)
– User 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
(1) Conditions:
START Water entering/leaving
RESET temperature: 7/12
– User adjustable °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
reference
TOD
(3) At – Outdoor
high speed AirairTemperature
with nominal flow.

(5) AMAXIMUM
rectangular glassRESET
wool duct–1m50
User adjustable
long limit
is placed on the providing
blower.The measurement is taken in the room containing the blower unit.
the maximum amount
of reset
FWD:
*absolute
The service pressure:
equation min 1 bar/max
for Outdoor Air 11 bars
Temperature Reset:
Accessories
HWR = - Hot water coil:
RESET RATIO * ( TOD – START RESET )
With limits:
HWR >= 0
HWR <= Maximum Reset
4
16 UNT-PRC002-GB
CG-SVU010B-GB
Smart Communication Protocol
LonTalk™ Interface (LCI-C) BACnet Testing Laboratory (BTL)
UC800 provides an optional LonTalk™ Smart Com Certification
Protocol (LCI-C) between the chiller and a Building All Tracer™ UC800 controllers are designed to support
Automation System (BAS). An LCI-C LLID shall be BACnet Smart Com Protocol. In addition, some particular
Sound
used topower
providelevels
“gateway” functionality between a revisions of the UC800 firmware have been tested and
LonTalk compatible device and the Chiller. The inputs/ have achieved BTL certification by an official BACnet
Discharge
outputs include both mandatory and optional network testing laboratory.
variables as established by the LonMark Functional
For more details, refer to the BTL website at
Chiller Profile 8040. See integration guide for detailed
information.taken in a room adjacent to the room containingwww.bacnetassociation.org.
Measurements the FWD, at the outlet of the rectangular duct (1.5 m
BACnet Interface (BCNT) ModBus RTU Interface
Fan Power level in dB(A), perModicon
Hz frequency band
Communication Bus (Modbus) is anOverall power
application
UnitThe Building Automation
speed and125
Control Network
250 (BACnet
500 1000 2000 4000 8000 dB(A)
and ANSI/ASHRAE1Standard 135-2004)
55 50
protocol is a 42 layer-messaging
37 37 protocol that,
31 like BACnet,
30 provides
46
FWD 08
standard that allows2
building 57
automation 54
systems or47 client/server
40 communication
30 38 between 40 devices over
50
3 58 57 50 42
a variety 32
of networks. 40 communications
During 43 on53a
components from different
1 manufacturers
57 51to share 45 42 34 33 28 48
FWDinformation
10 2
and control 58
functions. BACnet54provides 48
Modbus
45
RTU network,
38
the protocol
39
determines
35
how
51
building owners the 3 capability60to connect58
various 50 each48controller 40will know its
42 device address,
39 recognize
54
1 57 51 45 a 42
message 34
addressed to 33device, determine
its 28 48
what
types
FWD 12 of building control
2 systems
58 or subsystems
54 48 45 to take, and
38 extract any
39 data or 35 51
together for a variety action other information
3 of reasons.
60 In addition,
58 multiple 50 48 40 42 39 54
vendors can use this1 protocol 56 62
to share information 50
for contained
48 in the
39message. Controllers
38 communicate
36 56
FWD 14 2
monitoring and supervisory 61
control 66
between systems 55 using53 a master/slave
47 technique,
46 whereby,
45 only one
60
3 63 69 58 56 (master)50
device can initiate50transactions
49 (queries).63Other
and devices in a multi-vendor
1 interconnected
57 63 system. 51 49 40 39 37 57
FWDThe
20 BACnet interface2 identifies61standard objects
66 (data55
devices
53
(slaves)47
respond by
46
supplying the requested
45 60
3 objects.63
points) called BACnet Each object69has a defined58 data56to the master
50 or by taking
50 the action
49 requested63 in
list of properties that provide information about that the query.
Intake
object. BACnet also defines a number of standard The master can address individual slaves or it can
application services that are used to access data and initiate a broadcast message to all slaves. In turn, the
Measurement
manipulateconditions:
these objects and provides a client/server slaves respond to queries that are addressed to them
Measurements
communicationtaken at the horizontal
between air integration
devices. See intake. guide individually or broadcasted. The Modbus RTU Interface
for detailed information. establishes the format for the master’s query by placing
Fan Power level in dB(A), perinto
Hz frequency band address, a function code defining
it the device Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 the requested
53 action,
46 any data
45 to be sent,
42 and an 57
FWD 08 2 63 62 60 error-checking
60 field.
53 See integration
53 guide
53 for detailed
64
3 66 65 63 62
information. 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
UNT-PRC002-GB
CG-SVU010B-GB 11
17
Wiring and Port Descriptions for MODBUS, BACnet and LonTalk
Technical Data
Figure 1 illustrates the UC800 controller ports, LEDs,
rotary switches, and wiring terminals. The numbered list
following Figure 1 Wiring locations and connection ports
corresponds to the numbered callouts in the illustration.
Figure
FWD 1 - Wiring locations and connection ports of 08 12 20 30 45
Power supply
UC800 controller (V/Ph/Hz) 230/1/50
Capacities
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Quantity 2 2 2 2 2
Quantity - 2 2 2 2
Sound pressure level (5) (dB(A))
® MAC address 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
1. Rotary
Sound powerSwitches
level (5) for setting BACnet(dB(A)) or
46/50/53 Smart Com protocol
48/51/54 56/60/63 57/62/67 57/62/68
UnitMODBUS
dimensions ID.
Width x Depth (mm) 890 x 600 There are four 1090 connections
x 710 1290
onxthe820 UC800
1290
thatx 970 1290 x 1090
support
2. LINK for BACnet MS/TP, or MODBUS
Height (mm)
Slave 250 300 350 450
(two terminals, ±). Field wired if used. the communication interfaces listed. Refer to Figure 2650
for
Width x Depth (mm) 933 x 644 the locations of each
1133 x 754 of these ports.
1333 x 864 1333 x 1008 1333*1133
3. LINK for BACnet MS/TP, or MODBUS Slave
Height (mm) 260 • B
ACnet 310
MS/TP 360 460 660
(two terminals, ±). Field wired if used.
Weight (kg) 32 46 61 76 118
Colour
4. Machine bus for existing machine LLIDs (IPC3 Tracer • MODBUS Slave galvanised steel
• LonTalk using LCI-C (from the IPC3 bus)
Unitbus 19.200
alone (aM/gI)baud). IPC3 Bus: used for(A) Comm4 using 8/16 8/16 8/16 8/25 8/25
TCI or LonTalk ® using
Unit with electric heater (gI) LCI-C. (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
5.
(1) Power (210
Conditions: mA at 24 Vdc)
Water entering/leaving and ground
temperature: terminations
7/12 °C, Air
Rotary Switches
inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature:
(same bus as item 4). Factory wired. 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow. There are three rotary switches on the front of the UC800
(4)
6. Water
Notentering/leaving
used. temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal controller.
air flow. Use these switches to define a three-digit
7. Marquee LED power and UC800 Status indicator. address when the UC800 is installed in a BACnet or
Heat exchanger operating limits: MODBUS system (e.g., 107, 127, etc.).
8. Status LEDs for the BAS link, MBus link, and IMC link.
FWD:
*water temperature: max 100° C Note:
9. USBservice
*absolute device typemin
pressure: B 1connection
bar/max 11 barsfor the service tool
(Tracer TU). Valid addresses are 001 to 127 for BACnet and 001 to 247
Accessories - Hot water coil: for MODBUS.
*water
10. Thetemperature:
Ethernet min. +2° C/max. 100°can
connection C only be used with the
Tracer AdaptiView display.
11. USB Host (not used).
4
18 UNT-PRC002-GB
CG-SVU010B-GB
Wiring and Port Descriptions for MODBUS, BACnet and LonTalk
LED Description and Operation

There are 10 LEDs on the front of the UC800. Figure 2
shows the locations of each LED and Table 5 describes
their behavior in specific instances.
Sound
Figurepower levels
2 - LED locations
Discharge

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
Table 5 - LED behavior
Intake LED UC800 Status
Powered. If the Marquee LED is green solid, the UC 800 is powered and no problem exist
Marquee
MeasurementLED
conditions: Low power or malfunction. If the Marquee LED is red solid, the UC800 is powered, but there are problems
Measurements taken at thepresent Alarm.
horizontal airThe Marquee LED blinks Ren when an alarm exists
intake.
LINK, The TX LED blinks green at the data transfer rate when the UC800 transfers data to other devices on the link
MBUS, IMC Fan Poweratlevel
The Rx LED blinks yellow the in dB(A),
data per Hzrate
transfer frequency band receives data from other devices Overall
when UC800 power
on the link
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
Ethernet 1 The LINK
56 LED is solid55green if the 55Ethernet links53 is connected46
and connecting
45 42 57
FWD 08 Link 2 The ACT63LED blinds yellow
62 60 transfer rate
at the data 60 when data53flow is active53on the link 53 64
3 66 65 63 62 56 55 57 67
1 The Service
62 LED is solid58 green when 55 pressed. 58 51 48 44 61
Service
FWD 10 2 66
For qualified 63
service technicians 60 Do not use62
only. 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
NOTICE: 3 70 67 63 65 59 59 57 69
Electrical Noise! 1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
Maintain at least 6 3inches between
78 low-voltage
76 (<30V) 73 75 69 64 63 78
1
and high voltage circuits. 68 to do so72
Failure could result 64in 64 56 52 50 69
FWDelectrical
20 noise that2 could distort
76 the signals 76 carried by 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
the low-voltage wiring, including IPC.
UNT-PRC002-GB
CG-SVU010B-GB 11
19
Tracer TD7 Operator Interface
Technical Data
Information is tailored to operators, service technicians,
and owners.
When operating a chiller, there is specific information
you need on a day-to-day basis—setpoints, limits,
FWD
diagnostic information, and reports. 08 12 20 30 45
Figure 3 - TD7 operator interface
Capacities report
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Quantity 2 2 2 2 2
Quantity - 2 2 2 2
Unit dimensions
Height (mm) 250 300 350 450 650
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Colour
Day-to-day operational information is presented at the galvanised steel
Recommended
display. fuse size
Logically organized groups of information—
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
chiller modes of operation,
Unit with electric heater (gI) active diagnostics,
(A) settings
16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
and reports put information conveniently at your
fingertips.

FWD:

4
20 UNT-PRC002-GB
CG-SVU010B-GB
Tracer™ TU
The operator interface allows for daily operational Design Note: Tracer™ TU does not support the display
tasks and setpoint changes. However, to adequately of certain targets on its Diagnostics pages although
service chillers Tracer™ TU service tool is required. the functionality implied by this table is supported.
(Non-Trane personnel, contact your local Trane office Targets such as Evap Pump, Ice Mode, Chilled Water
for software purchase information.) Tracer TU adds a Reset, External Setpoints etc. – are displayed as simply
Sound
level ofpower levelsthat improves service technician
sophistication “Chiller” even though they do not imply a chiller
effectiveness and minimizes chiller downtime. This shutdown – only a compromise of the specific feature.
Discharge
portable PC-based service-tool software supports service Severity: Defines the severity of the above effect.
and maintenance tasks, and is required for software Immediate means immediate shutdown of the affected
Measurement conditions: changes and major service
upgrades, configuration portion, Normal means normal or friendly shutdown
Measurements
tasks. taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
of the affected portion, Special Action means a special
Tracer TU serves as a common interface to all Trane® action or mode of operation (limp along) is invoked, but
chillers, and will customize
Fan
itself based on the properties without shutdown, and Info means an Informational
Power level in dB(A), per Hz frequency band Overall power
Unitof the chiller withspeed
which it is communicating.
125 250 Thus, the 500 Note or Warning
1000 2000is generated.
4000 Design Note: Tracer
8000 dB(A) TU
1
service technician learns only 55
one service50interface. 42 does 37not support 37 display of 31“Special Action”,
30 46
on its
FWD 08 2 57 54 47 40
Diagnostics 30
pages, so that 38
if a diagnostic 40 has a special
50
The panel bus is easy 3 to troubleshoot
58 using
57 LED sensor 50 42 32 40 43 53
verification. Only the1 defective57device is replaced.
51 45
Tracer action
42 defined in 34 the table 33below, it will 28 be displayed
48
FWDTU10 can communicate 2 with individual
58 54
devices or groups48 only45as “Informational
38 Warning”
39 as long
35 as no circuit
51
3 60 58 50 48
or chiller shutdown40 results.42If there is 39a shutdown54and
of devices. 1 57 51 45 42 34 33 28 48
FWDAll
12 chiller status, machine
2 58 54 48
special
45
action defined
38
in the
39
table, then35
the Tracer51 TU
configuration settings,
3 60 58 50 Diagnostics
48 Page40 display will
42 indicate the
39 shutdown54 type
customizable limits,1 and up to56100 active 62 or historic 50 48 39 38 36 56
only.
FWDdiagnostics
14 are displayed
2 through
61 the service-tool
66 55 53 47 46 45 60
software interface. 3 63 69 58 Persistence:
56 Defines
50 whether
50 or not the 49 diagnostic63and
1 57 63 51 49
its effects are to40be manually 39 reset (Latched),
37 57 be
or can
FWDLEDs
20 and their respective
2 Tracer
61 TU indicators
66 visually55 53 manually47or automatically
either 46 reset45when and 60 if the
confirm the availability
3 of each 63connected69sensor, relay,
58 56 50 50 49 63
condition returns to normal (Nonlatched).
and actuator.
Intake Active Modes [Inactive Modes]: States the modes or
Tracer TU is designed to run on a customer’s laptop,
periods of operation that the diagnostic is active in
connected to the Tracer control panel with a USB cable.
Measurement conditions: and, as necessary, those modes or periods that it is
Your laptop must meet the following hardware and specifically “not active” in as an exception to the active
software requirements: modes. The inactive modes are enclosed in brackets, [ ].
• 1 GB RAM (minimum)Fan Power level in dB(A), perNote that the
Hz frequency modes used in this column areOverall
band internal and
power
Unit speed 125 250 500 not1000 2000
generally annunciated 4000
to any of the 8000formal mode
dB(A)
• 1024 x 768 screen1 resolution56 55 55 53 46 45 42 57
displays.
FWD• 08CD-ROM drive 2 63 62 60 60 53 53 53 64
3 66 65 63 Criteria:
62 56
Quantitatively 55
defines 57
the criteria used in67
• Ethernet 10/100 LAN1 card 62 58 55 58
generating the 51 48
diagnostic and, 44
if nonlatching, the61criteria
FWD 10
• An available USB2 2.0 port 66 63 60
for
62
auto reset.
56
If more
55
explanation is
52
necessary a
66
3 70 67 63 65 59 59 57 69 link
hot
• Microsoft® Windows 1 7 62 58 55 to the
58 Functional 51 Specification
48 is used.44 61
FWD 12 2 66 63 60 62 56 55 52 66
• E
nterprise or Professional
3 operating
70 system
67 (32-bit63or Reset
65
Level: Defines
59
the lowest
59
level of
57
manual 69
64-bit) 1 66 65 65 diagnostic
65 reset57command50which can 46 clear the 68
FWD 14 2 73 72 69 71
diagnostic. The64manual diagnostic
59 57 levels in 74
reset
• Microsoft .NET Framework
3
4.0
78
or later 76 73 75 of priority69are: Local 64
order or Remote.63 For example,78 a
Note: 1 68 72 64 64
diagnostic
56
that 65
52
has a reset 61
50
level of Remote, can be
69
FWD 20 2 76 76 68 71 61 75reset
Tracer TU is designed
3 and validated
78 for this
79 minimum
71 by either
74 a remote
69 diagnostic66 reset command
66 or by
78 a
laptop configuration. Any variation from this local diagnostic reset command.
configuration may have different results. Therefore, Help Text: Provides for a brief description of what kind
support for Tracer TU is limited to only those laptops of problems might cause this diagnostic to occur. Both
with the configuration previously specified. control system component related problems as well
For more information, see TTU-SVN01A-EN Tracer TU as chiller application related problems are addressed
Getting Started Guide (as can possibly be anticipated). These help messages
Diagnostic Name and Source: Name of Diagnostic and will be updated with accumulated field experience with
its source. Note that this is the exact text used in the the chillers.
User Interface and/or Service Tool displays.
Affects Target: Defines the “target” or what is affected by
the diagnostic.
Usually either the entire Chiller, or a particular Circuit
or Compressor is affected by the diagnostic (the same
one as the source), but in special cases functions
are modified or disabled by the diagnostic. None
implies that there is no direct affect to the chiller, sub
components or functional operation.
UNT-PRC002-GB
CG-SVU010B-GB 11
21
Notes
Technical Data
FWD 08 12 20 30 45
Capacities
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Quantity 2 2 2 2 2
Quantity - 2 2 2 2
Unit dimensions
Height (mm) 250 300 350 450 650
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25

FWD:

4
22 UNT-PRC002-GB
CG-SVU010B-GB
Notes
Sound power levels

Discharge

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
Intake

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
UNT-PRC002-GB
CG-SVU010B-GB 11
23
Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader
in creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio of
advanced controls and HVAC systems, comprehensive building services and parts. For more information visit
www.Trane.eu
© 2019 Trane All rights reserved We are committed to using environmentally

conscious print practices that reduce waste.
CG-SVU010B-GB_0119
Supersedes CG-SVU010A-GB_0817

User Guide: Tracer™ TD7 With UC 800

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User Guide: Tracer™ TD7 With UC 800

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User Guide

Tracer™ TD7 with UC 800

Heat exchanger operating limits:

Accessories - Hot water coil:

Wiring and Port Descriptions for MODBUS, BACnet and LonTalk............... 18

Tracer TD7 Operator Interface.......................................................................... 20

Fan Power level in dB(A), per Hz frequency band Overall power

If Programmable Relay Option is included with

Option for field installation, or can be used to enable or

Heat exchanger operating limits:

Accessories - Hot water coil:

How many Degrees of Reset will there be? Diagnostic

Fan Power level in dB(A), per Hz frequency band Overall power

Note: This graph assumes a Design Delta Temp of

Active Setpoint (°C)

Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 Example 586x321x8 586*421*8 586*621*8

LED Description and Operation

Fan Power level in dB(A), per Hz frequency band Overall power

Heat exchanger operating limits:

Accessories - Hot water coil:

Heat exchanger operating limits:

Accessories - Hot water coil:

Sound power levels

Fan Power level in dB(A), per Hz frequency band Overall power

Fan Power level in dB(A), per Hz frequency band Overall power

© 2019 Trane All rights reserved We are committed to using environmentally

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Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 Example 586x321x8 5864218 5866218