450TOC Operation Manual EN

Operation Manual
450TOC Portable TOC Instrument

Total Organic Carbon Measurement

58 130 472 Rev B
450TOC Portable TOC Instrument 2
© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

Printed in USA
Operation Manual

Printed in USA

Printed in USA
Content
1 Introduction_______________________________________________________________________________________________ 9
2 Safety instructions________________________________________________________________________________________ 10
2.1 Definition of equipment and documentation symbols and designations___________________________________________ 10
2.2 Correct disposal of the unit _____________________________________________________________________________ 10
3 450TOC Overview_________________________________________________________________________________________ 11
3.1 High Pressure Applications______________________________________________________________________________ 12
3.1.1 Menu Structure________________________________________________________________________________ 12
3.1.2 Navigation keys________________________________________________________________________________ 12
3.1.2.1 Navigating the menu tree________________________________________________________________ 13
3.1.2.2 Escape______________________________________________________________________________ 13
3.1.2.3 Enter/Data Log Control__________________________________________________________________ 13
3.1.2.4 Menu________________________________________________________________________________ 13
3.1.2.5 Calibration mode______________________________________________________________________ 13
3.1.2.6 Info mode____________________________________________________________________________ 13
3.1.2.7 Lamp Control_________________________________________________________________________ 13
3.1.3 Navigation of data entry fields_____________________________________________________________________ 14
3.1.4 Entry of data values, selection of data entry options____________________________________________________ 14
3.1.5 Navigation with u in Display______________________________________________________________________ 14
3.1.6 ”Save changes” dialog__________________________________________________________________________ 14
3.1.7 Security Passwords_____________________________________________________________________________ 14
3.2 Display_____________________________________________________________________________________________ 14
4 450TOC Setup Instructions__________________________________________________________________________________ 15
4.1 Unpacking and inspection of the 450TOC__________________________________________________________________ 15
4.2 Sample Tubing Connections_____________________________________________________________________________ 15
4.3 AC Power Connection__________________________________________________________________________________ 16
5 450TOC Operation________________________________________________________________________________________ 17
5.1 Initial Start Up________________________________________________________________________________________ 17
5.2 Start TOC Measurement________________________________________________________________________________ 17
5.3 System Suitability Testing_______________________________________________________________________________ 17
5.4 Calibration__________________________________________________________________________________________ 18
5.4.1 TOC Calibration Methods_________________________________________________________________________ 18
6 Quick Setup______________________________________________________________________________________________ 19
7 Calibration_______________________________________________________________________________________________ 20
7.1 Enter Calibration Mode_________________________________________________________________________________ 20
8 Configuration_____________________________________________________________________________________________ 21
8.1 Enter Configuration Mode_______________________________________________________________________________ 21
8.2 Measurement________________________________________________________________________________________ 21
8.2.1 Channel Setup_________________________________________________________________________________ 21
8.2.2 Conductivity/Resistivity Temperature Compensation____________________________________________________ 22
8.2.3 Set Averaging_________________________________________________________________________________ 22
8.3 _____________________________________________________________________________________________________
Setpoints ___________________________________________________________________________________________ 22
8.4 System Setup________________________________________________________________________________________ 23
8.4.1 TOC General Parameters_________________________________________________________________________ 23
8.4.2 Lamp Control__________________________________________________________________________________ 24
8.4.3 Autobalance__________________________________________________________________________________ 24
8.5 Display_____________________________________________________________________________________________ 25
8.5.1 Measurement__________________________________________________________________________________ 25
8.5.2 Resolution____________________________________________________________________________________ 25
8.5.3 Backlight_____________________________________________________________________________________ 26
8.5.4 Name_______________________________________________________________________________________ 26
8.5.5 Display Setup_________________________________________________________________________________ 26
8.6 Flow Control_________________________________________________________________________________________ 27
8.7 Printer Setup_________________________________________________________________________________________ 27
8.8 Data Log Setup_______________________________________________________________________________________ 27
9 System__________________________________________________________________________________________________ 29
9.1 Set Language________________________________________________________________________________________ 29
9.2 Passwords__________________________________________________________________________________________ 29
9.2.1 Changing Passwords___________________________________________________________________________ 30
9.2.2 Configuring Menu Access for Operator______________________________________________________________ 30
9.3 Set/Clear Lockout_____________________________________________________________________________________ 30
9.4 Reset______________________________________________________________________________________________ 30
9.4.1 Reset System__________________________________________________________________________________ 31

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9.4.2 Reset Calibration Data to Factory Settings____________________________________________________________ 31

9.5 Set Date and Time____________________________________________________________________________________ 31
10 Info_____________________________________________________________________________________________________ 32
10.1 Info Menu___________________________________________________________________________________________ 32
10.2 Messages___________________________________________________________________________________________ 32
10.3 Flow ______________________________________________________________________________________________ 32
10.4 Autobalance ________________________________________________________________________________________ 32
10.5 UV Lamp Time Remaining ______________________________________________________________________________ 33
10.6 Calibration Data______________________________________________________________________________________ 33
10.7 Model/Software Revision_______________________________________________________________________________ 33
11 Service__________________________________________________________________________________________________ 34
11.1 Enter Service Menu____________________________________________________________________________________ 34
11.2 Diagnostics_________________________________________________________________________________________ 34
11.2.1 Model/Software Revision_________________________________________________________________________ 34
11.2.2 Display______________________________________________________________________________________ 34
11.2.3 Keypad______________________________________________________________________________________ 35
11.2.4 Memory______________________________________________________________________________________ 35
11.3 Tech Service_________________________________________________________________________________________ 35
12 450TOC Service Requirements______________________________________________________________________________ 36
12.1 UV Lamp Replacement_________________________________________________________________________________ 36
12.2 High Capacity Inlet Filter Replacement_____________________________________________________________________ 37
12.3 Real-Time-Clock Battery Replacement_____________________________________________________________________ 38
13 Maintenance_____________________________________________________________________________________________ 39
13.1 For Technical Support__________________________________________________________________________________ 39
13.2 Front Panel Cleaning__________________________________________________________________________________ 39
13.3 Prepare Unit for Shipment or Storage______________________________________________________________________ 39
14 Troubleshooting the 450TOC________________________________________________________________________________ 40
14.1 Replacing the 450TOC Fuses____________________________________________________________________________ 41
14.1.1 Replacing the 450TOC Main Fuse__________________________________________________________________ 41
14.1.2 Replacing the 450TOC Control Fuse________________________________________________________________ 41
14.2 Reassemble the 450TOC_______________________________________________________________________________ 41
14.3 Warning- and Alarm indication on the display ______________________________________________________________ 42
14.3.1 Warning indication_____________________________________________________________________________ 42
14.3.2 Alarm indication_______________________________________________________________________________ 42
14.4 Fault and Error Messages_______________________________________________________________________________ 42
15 450TOC Accessories, Consumable and Spare Parts______________________________________________________________ 44
15.1 Accessories_________________________________________________________________________________________ 44
15.1.1 Installing Optional Protective Base_________________________________________________________________ 44
15.2 Consumables________________________________________________________________________________________ 45
15.3 Spares_____________________________________________________________________________________________ 45
16 Specifications____________________________________________________________________________________________ 46
17 Default tables____________________________________________________________________________________________ 47
18 Menu Tree_______________________________________________________________________________________________ 48
19 Certificate_______________________________________________________________________________________________ 54
20 Warranty________________________________________________________________________________________________ 55

Printed in USA

Printed in USA

Printed in USA
1 Introduction
Statement of intended use – The 450TOC is a portable Total Organic Carbon instrument de-
signed to measure the concentration of organic substances in pure and ultra-pure water applica-
tions. The system includes a large four line backlit Liquid Crystal Display which conveys mea-
suring and setup information. The 450TOC is designed to provide flexibility for TOC measure-
ment to meet the needs of routine operations through periodic testing at points of use and sam-
pling valves, to verify water system performance following maintenance, and for diagnosing po-
tential sources or contamination within a water system.
The fully integrated and portable design allows for easy transportation and setup at any location
in the water system to allow the closest possible positioning of the instrument to the sample
point. Combined with continuous, real-time detection technology, the 450TOC provides the fast-
est response possible, making it an ideal monitoring and diagnostic tool.
450TOC
Designation Order no.
450TOC Instrument, 110/220 VAC, 50/60 Hz 58 036 041

Printed in USA
2 Safety instructions
This manual includes safety information with the following designations and formats.
2.1 Definition of equipment and documentation symbols

and designations
a WARNING: POTENTIAL FOR PERSONAL INJURY.
a CAUTION: possible instrument damage or malfunction.
h NOTE: Important operating information.
a When marked on the instrument or in this manual text indicates: Caution and/or other possi-
ble hazard including risk of electric shock (refer to accompanying documents).
The following is a list of general safety instructions and warnings. Failure to adhere to these in-
structions can result in damage to the equipment and/or personal injury to the operator.
– The 450TOC should be installed and operated only by personnel familiar with
the instrument and who are qualified for such work.
– The 450TOC must only be operated under the specified operating conditions
(see section titled Specifications).
– In order to meet the IP54 rating for the AC electrical connector, use only approved AC power
cords and supplied AC retaining clip.
– Repair or service of the 450TOC must be performed by authorized, trained personnel only.
– With the exception of routine maintenance, cleaning procedures or fuse replacement, as de-
scribed in this manual and other supporting documents, the 450TOC must not be tampered
with or altered in any manner.
– Mettler-Toledo accepts no responsibility for damage caused by unauthorized modifications
to the 450TOC.
– Follow all warnings, cautions, and instructions indicated on and supplied with this product.
– Install equipment as specified in this instruction manual. Follow appropriate local and na-
tional codes.
– UV Lamp access plate must be in place at all times during normal operation.
– If this equipment is used in a manner not specified by the manufacturer, the protection pro-
a vided by it against hazards may be impaired.
WARNING: Servicing of this product requires access to shock hazard voltage levels.
Main power must be disconnected before servicing.
2.2 Correct disposal of the unit

When the instrument is finally removed from service, observe all local environmental regulations
for proper disposal.

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3 450TOC Overview
The 450TOC is a portable Total Organic Carbon instrument designed for taking TOC measure-
ments throughout pure and ultrapure water production facilities. The compact, portable design
allows for easy installation at any measurement or sampling point within the water system. The
450TOC is configured with factory default settings to minimize measurement setup time. These
default settings allow for quick operation with minimal keystrokes.
The 450TOC has more features that may require additional configuration dependent upon the
operational setup. Once these parameters are set, the TOC instrument will retain these settings
for future use, minimizing setup time during subsequent operation. Measurements available
from the instrument include TOC, Conductivity/Resistivity (compensated and uncompensated)
and Temperature.
The 450TOC is designed with four local LED indicators, five tactile-feedback control and naviga-
tion keys, and a four-line back-lit LCD display, as shown in the illustration below. The LEDs are
designed to provide indication of the system status. The operation of the LEDs is synchronized
with display status messages that appear in the 6-digit measurement name location.
Function Color Operation

Fault Red Flashes during Fault condition, 450TOC operation stopped
Error Amber Illuminates during Error condition, 450TOC remains operational
Normal Illuminates whenever AC Power is on and the 450TOC is ready for
Green
Operation normal operation.
UV Lamp On Green Illuminates whenever the UV Lamp is on
The instrument case consists of a rugged, two-piece molded enclosure with powder-coated met-
al side-plates. The two halves of the enclosure are secured with four captive Phillips-head
screws accessible at the corners from the rear of the unit. A side access cover, located on the left
side of the instrument and secured with four captive Phillips-head screws, provides access to
the UV lamp for routine, periodic replacement.
1. UV Lamp Access Cover 6. Key Pad

2. AC Power Connector 7. UV Lamp Active LED
3. USB Port 8. Sample Outlet Connection
4. Four-Line LCD Display 9. Sample Inlet Connection
5. Status LED Indicators 10. Protective Base (Optional)

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With Base Without Base

Dimension Inches MM Inches MM
A 13.75 349 12.75 324
B 14.1 358 13.15 334
C 7.56 192 7.30 185
3.1 High Pressure Applications

For installations with process pressure above 85 psig (5.9 bar), a High Pressure Regulator is
required to avoid damage to the 450TOC. An optional high pressure regulator, P/N 58 091 552
is available from METTLER TOLEDO Thornton.
3.1.1 Menu Structure

Below is the structure of the 450TOC menu tree:
Measurement
Mode 450TOC
Menu Cal Info
Service System Configure Quick Setup Messages
Diagnostics Set Language Measurement Flow
Calibrate USB Set Points Auto Balance
UV Lamp Time
Tech Service Passwords Alarm Remaining
Set/Clear Calibration Data

Lockout System Setup
Model/Software
Reset Display Revision
Set Date and Flow Control

Time
Printer Setup
Data Log Setup
3.1.2 Navigation keys

ESC
Menu Cal Info Enter

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3.1.2.1 Navigating the menu tree

When the system is in Measurement mode, use the desired main Menu branch with the , 
or   keys. When in Menu mode, use the  and  keys to navigate through the selected
Menu branch.
h NOTE: In order to back up one menu page, without escaping to the measurement mode, move
the cursor under the UP Arrow character u at the bottom right of the display screen and press e
[Enter].
3.1.2.2 Escape
Press the  and  key simultaneously (escape) to return to the Measurement mode.
3.1.2.3 Enter/Data Log Control

Use the e key to confirm action or selections. If the 450TOC is configured to display the Data
Log control status on line three of the display, the [Enter] key may be used to start or stop the
data log when the system is in measurement mode.
3.1.2.4 Menu
When in Measurement mode, press the  key to access the main Menu.
3.1.2.5 Calibration mode

When in Measurement mode, press the  key to enter Calibration Mode.
3.1.2.6 Info mode

When in Measurement mode, press the  key to enter Info Mode.
3.1.2.7 Lamp Control

When in Measurement mode, Press the  key to turn the UV lamp on or off. The green LED
beneath the key will illuminate when the UV lamp is energized.
When in Measurement mode, the  key may also be used to control purge mode. When in
purge mode, the flow control valve will fully open, allowing maximum flow through the 450TOC.
This mode may be used to increase flushing speed to quickly rinse the instrument prior to opera-
tion or following contamination, and also allows more quickly draining the 450TOC of liquid fol-
lowing use.
To activate Purge Mode, press and hold the  key for 3 seconds, and then release. After releas-
ing the key, the Green, Amber and Red status LED's will begin flashing. To return to normal op-
eration, repeat the process described above.

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3.1.3 Navigation of data entry fields

Use the  key to navigate forward or the  key to navigate backwards within the changeable
data entry fields of the display.
3.1.4 Entry of data values, selection of data entry options

Use the  key to increase or the  key to decrease a digit. Use the same keys to navigate with-
in a selection of values or options of a data entry field.
h NOTE: Some screens require configuring multiple values via the same data field (ex: configuring
multiple setpoints). Be sure to use the  or  key to return to the primary field and the  or
 key to toggle between all configuration options before entering to the next display screen.
3.1.5 Navigation with u in Display

If a u is displayed on the bottom right hand corner of the display, you can use the  or the
 key to navigate to it. If you press [ENTER] you will navigate backwards through the menu
(go back one screen). This can be a very useful option to move back up the menu tree without
having to exit into the measuring mode and re-enter the menu.
3.1.6 ”Save changes” dialog

Three options are possible for the ”Save changes” dialog: Yes & Exit (Save changes and exit to
measuring mode), ”Yes & u” (Save changes and go back one screen) and ”No & Exit” (Don’t
save changes and exit to measuring mode). The ”Yes & u” option is very useful if you want to
continue configuring without having to re-enter the menu.
3.1.7 Security Passwords

The 450TOC allows a security lock-out of various menus. If the security lock-out
feature has been enabled, a security password must be entered to allow access to the menu.
3.2 Display
h NOTE: In the event of an alarm or other error condition the 450TOC will display a flashing a in
the upper right corner of the display. This symbol will remain until the condition that caused it
has been cleared.
h NOTE: During calibrations, a flashing H will appear in the upper left corner of the display to indi-
cate that a hold state is active. This symbol will remain for 20 seconds until after the calibration
or clean is completed.

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4 450TOC Setup Instructions
4.1 Unpacking and inspection of the 450TOC

Carefully unpack the 450TOC. The box should contain the following items:
• 450TOC
• 450TOC Operation Manual CD
• 450TOC Quick Start Guide
• Certificate of Calibration
• Installation Kit includes:
- Two - 6 foot (2m) lengths of PTFE tubing, 0.125 inch (3mm) O.D.
- Two - 0.125 inch (3mm) compression fittings
- One - Sample Outlet Tube Adaptor
- One - Plastic 30cc Syringe
- One - High Capacity Inlet Filter Assembly with elbow
- One - 2.5 M AC line cord
- One - removable AC Line cord anchoring clip
4.2 Sample Tubing Connections

The accessory kit provided with the 450TOC includes sample tubing consisting of two 6-foot (2
m) lengths of PTFE tubing for the supply and drain connections. Two 0.25 inch (6mm) O.D. to
0.125 inch (3mm) O.D. tubing reducers are also included and can be used where applicable.
The following items are necessary to ensure proper installation:

• Sample isolation valve (not provided).
• 0.125 inch compression tube fitting for sample point (common tube fitting
adapters are available from Thornton; see Section titled Accessories for details)
NOTE: The sample point should contain a shut-off valve to isolate the sample point when not in
use. Proper installation guidelines should be followed when installing this valve to reduce the
possibility of air entrapment or sediment in the sample line.
Remove the protective covers from the sample connections.
Prepare the sample inlet and drain connections using the PTFE tubing and fittings provided. Al-
ternate fittings or non-TOC shedding tubing may also be used as necessary to provide a suitable
connection from the 450TOC to the sample connection and sample drain point. However, the
tubing and fittings selected should be appropriate for the system operating temperature and
pressure.
In all cases, use small diameter tubing of the shortest length possible to ensure the fastest mea-
surement response time. 0.125 inch tubing is recommended, and is supplied with the 450TOC.
Prior to initial use, flush the sample inlet tubing to remove any particles that may be in the line
or fittings before connecting it to the 450TOC.
Locate the High Capacity Inlet Filter Assembly and elbow provided in the acessory kit. The
male-threaded end of the elbow assembly is screwed into the female-threaded sample inlet fit-
ting. Hand-tighten this o-ring sealed connection to ensure the connection is tight. Do not over
tighten.
Connect one length of the 0.125 inch (3mm) PTFE tubing to the high capacity inlet filter by se-
curing the tubing in the compression fitting on the assembly. Do not over tighten.

Printed in USA
Connect the second length of 0.125 inch (3mm) PTFE tubing to the 450TOC sample outlet con-
nection using the provided sample outlet tube adaptor. Place the other end of the sample drain
tubing into a suitable atmospheric drain or collection sump prior to initiating sample flow.
Connect the free end of the sample inlet and sample outlet tubes to fittings or adaptors appropri-
ate for connection to the sample point and drain collection. Two 0.125 inch (3mm) compres-
sion fittings pre provided to assist with this connection.
Important! The 450TOC drain tube must be fed to a nearby standpipe, drain sump or portable
container to create an air gap and prevent siphoning. If a portable container is used, ensure the
container is large enough to hold the anticipated water volume used during measurement.
4.3 AC Power Connection

The 450TOC is equipped with an IP65 rated IEC electrical connection. A removable clip is in-
cluded in the accessory pack provided. To ensure the IP65 rating is maintained, install the re-
movable clip as shown below, and use only the provided AC line cord or replacement AC line
cords listed in the Accessories section of this instruction manual.
The 450TOC is equipped with a universal AC supply, and is capable of operation from 1000-
240 VAC at 50-60 Hz. When ready for operation, connect supplied AC line cord to the 450TOC
electrical supply connection, and then to an appropriate electrical supply. The unit will start up
and begin operating immediately after connection to the AC supply.

Printed in USA
5 450TOC Operation
5.1 Initial Start Up

Initial start-up refers to the condition where the 450TOC is setup for the first time. Factory default
settings for a 450TOC are designed to minimize setup time for this instrument and allow the instru-
ment to measure automatically. Upon initial setup, it is recommended that the Quick Setup menu
be accessed for configuration of several basic system functions. Please refer to the separate quick
setup instructions provided. If desired, and before connecting the 450TOC to the water system, en-
ergize the instrument and complete the instrument Quick Setup.
5.2 Start TOC Measurement

Position the 450TOC as close to the sample point as possible. Shorter sample tubing length be-
tween the sampling point and the 450TOC will provide a faster response time. The 450TOC is de-
signed to operate standing up-right, or lying on its back. The rear of the instrument includes two
support reliefs allowing the instrument to lay flat with, or without, the optional boot.
After connecting the sample connection and drain lines to the inlet and outlet port on the 450TOC,
and applying power to the 450TOC, attach the sample connection to an appropriate sample point
on the water system to be tested and direct the drain line to an appropriate drain or container. Slow-
ly open the sample isolation valve to allow water to flow to the TOC instrument. Once water begins
flowing, the 450TOC will automatically control the flow rate.
The 450TOC is equipped with an Auto Start feature, which will automatically activate the UV lamp
once adequate water flow is present. This feature is set to off by default. If the Auto Start feature has
not been activated in the Quick Setup or Configuration menu, press the UV Lamp button on the in-
strument control panel to activate the UV lamp.
During the initial setup of the 450TOC, if the Auto Start function in the TOC setup menus is changed
from ‘No’ to ‘Yes’, the instrument will still prompt the operator to press the key at the front panel
during this initial start-up. However after this startup, the Auto Start function takes priority and the
450TOC will automatically start.
If an ERROR or FAULT condition is displayed on the measurement screen, the user can go to the
Messages screen to retrieve more information regarding the cause of the condition. Refer to Section
14 of this manual for more information. If the Auto-balance function has been changed to “yes”,
the 450TOC will perform an auto-balance based on the interval set within the instrument setup
menus.
5.3 System Suitability Testing

In many pharmaceutical water applications, System Suitability Testing is required by relevant regu-
lating agencies such as the United States Pharmacopoeia, European Pharmacopoeia, Chinese
Pharmacopeia and Japanese Pharmacopeia to qualify instruments used for total organic carbon
(TOC) measurements used for validating compliance with regulatory guidelines. The System Suit-
ability Test and TOC Calibration Kit (p/n 58 091 566) and stand (P/N 58 091 586) are available
to assist in performing testing needed to meet requirements. The 450TOC System Suitability Stan-
dard Operating Procedure (p/n 58 130 475) describes the System Suitability Testing procedure in
detail. System Suitability Standards (p/n 58 091 526) are also available. Contact Mettler-Toledo
Thornton Customer Service for ordering information.
h NOTE: If required for pharmacopeia compliance, System Suitability Testing is recommended after
each UV lamp change or after performing repairs to the 450TOC. The frequency of additional SST's
should be performed according to individual user policy.
Printed in USA
5.4 Calibration
The combined System Suitability Test and TOC Calibration Kit (p/n 58 091 566) and stand (P/N
58 091 586) are available for the 450TOC. Each kit includes a Mettler-Toledo Thornton conduc-
tivity sensor, used to assist with calibration of the temperature and conductivity measurement
within the TOC instrument. The 450TOC Calibration SOP (p/n 58 130 474) describes the cali-
bration process in detail. Calibration standards (p/n 58 091 529) are also available. Contact
Mettler-Toledo Thornton Customer Service for ordering information.
h NOTE: It is recommended that a TOC calibration be performed after every UV lamp change, and
not to exceed 1 year. A full calibration including flow, temperature, conductivity and TOC is
recommended annually.
5.4.1 TOC Calibration Methods

There are three main TOC calibration “types” available:
• Standard (multi-linear)
• 1-point slope or multiplier
• 1-point offset or adder
Standard: For most applications that operate over a wide dynamic range, the recommended
TOC calibration type is Multi-Linear, referred to as “standard” in the 450TOC. A standard multi-
linear calibration requires two TOC calibration solutions, typically at 250 ppb and 500 ppb. Two
calibration slopes and offsets are determined in the range of 0-250 ppb TOC and 250-500 ppb
TOC. The two lines intersect at 250 ppb. This calibration features provides an optimum system
accuracy. This calibration type is the default calibration method with which the 450TOC is
supplied, and is recommended when low and high TOC may be encountered from either the
water purification process or the calibration/SST solutions.
1-point slope: A 1-point slope calibration method will adjust the TOC calibration slope. If a
multi-linear calibration is being used with your 450TOC and the “1 point slope” is performed, it
will over-write the “multi” calibration.
1-point offset: This method will adjust the the TOC calibration offset. If a multi-linear calibration
exists and the “1 point offset” is performed, it will modify the adder on the 0 – 250 ppb range.
The TOC calibration standard concentration used for the “1-point offset” must be lower than the
midpoint of the “multi” calibration or 50 ppb, whichever is lower. This method is recommended
for applications where low TOC is predominantly expected.

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6 Quick Setup
(PATH: Menu/Quick Setup)
Select Quick Setup and press the [ENTER] key. Enter the security code if necessary
(see section titled “Passwords”).
h NOTE: Pbooklet
lease find the complete description of the Quick Setup routine described in the separate
”Quick Setup Guide for 450TOC” enclosed in the box.
h NOTE: Refer to section titled “Control/Navigation Keys” for information on menu navigation.

Printed in USA
7 Calibration
(PATH: Cal)
The calibration key  allows the user one-touch access to calibration and verification features.
h NOTE: During Calibration, a flashing ”H” in the upper left corner of the display indicates a
calibration is in process with a Hold condition active. (The hold output function need to be
activated.) See also section titled “Display”.
7.1 Enter Calibration Mode

While in Measurement mode press the  key. If the display prompts you to enter the calibration
security code, press the  or  key to set the calibration security code, then press the [ENTER]
key to confirm the calibration security code.
Press the  or  key to select the type of calibration desired. The choices for each measure-
ment type are: TOC, C1, C2, T1, T2, Flow, Edit. Press [ENTER].
After every successful calibration, the following options are available:

Calibrate: Calibration values will be overwritten and used for the measurement. Additionally,
the data will be stored in the 450TOC memory.
Abort: Calibration values will be discarded.
For a detailed explanation on how to perform a calibration in the 450TOC please refer to the
Standard Operating Proceedure for calibration of the 450TOC.

Printed in USA
8 Configuration
(PATH: Menu/Configure)
Configure
Data Log
Measurement Set Points System Setup Display Flow Control Printer Setup
Setup
System
8.1 Enter Configuration Mode

Set/Clear Set Date and
Set Language USB Passwords Reset
Lockout Time
While in Measurement mode, press the  key. Press the  or  key to navigate to the Config-
Service
ure – Menu and press [ENTER].
Diagnostics Calibrate Tech Service
Info 8.2 Measurement

(PATH: Menu/Configure/Measurement)
UV Lamp Time Calibration Model/Software
Messages Flow Auto Balance
Remaining Data Revision
Enter configuration mode as described in Section titled ”Enter Configuration Mode”.
Press the [ENTER] key to select this Menu. The following sub menus can now be selected:
Channel Setup, Conductivity, and Set Averaging.
8.2.1 Channel Setup

(PATH: Menu/Configure/Measurement/Channel Setup)
Press the [ENTER] key to select the ”Channel Setup” menu to select the parameter that will be
displayed on each line.
The options include: TOC in ppb, g C/L, Ω·cm, S/cm, S/m, °C, °F, Lamp Remaining, Nothing.
Lines a and b of the display can now be configured for each line of the display, selecting mea-
surements and unit multipliers. Pressing the [ENTER] key will display the selection for lines c
and d.
Pressing the [ENTER] key again will bring up the Save Changes dialog. Selecting No will
discard the entered values and return to the measurement display screen, selecting Yes will
save changes made.

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8.2.2 Conductivity/Resistivity Temperature Compensation

(PATH: Menu/Configure/Measurement/Resistivity)
Select Resistivity and press [ENTER].
The temperature compensation mode for any of the four measurement lines configured to display
conductivity can be selected. Choices are ”None”, and ”Standard”.
Standard compensation includes compensation for non-linear high purity effects as well as con-
ventional neutral salt impurities and conforms to ASTM standards D1125 and D5391.
8.2.3 Set Averaging

(PATH: Menu/Configure/Measurement/Set Averaging)
Press the [ENTER] key to select this Menu. The averaging method (noise filter) for each mea-
surement line can now be selected. The options are Special (Default), None, Low, Medium and
High:
None = no averaging or filtering

Low = equivalent to a 3 point moving average
Medium = equivalent to a 6 point moving average
High = equivalent to a 10 point moving average
Special = averaging depending on signal change (normally High averaging but Low averaging
for large changes in input signal)
Pressing the [ENTER] key again will bring up the Save Changes dialog. Selecting No will discard
the entered values and return to the measurement display screen, selecting Yes will save chang-
es made.
8.3 Setpoints
(PATH: Menu/Configure/Setpoints)
Press the [ENTER] key to select this Menu.
4 Setpoints can be configured on any of the measurements (a thru d). The possible Setpoint
types are Off, High, Low, Outside and Between. Multiple setpoints can be configured for a single
measurement.
An ”Outside” Setpoint will cause an alarm condition whenever the measurement goes above its
high limit or below its low limit. A ”Between” Setpoint will cause an alarm condition to occur
whenever the measurement is between its high and low limits.

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Enter the desired value(s) for the Setpoint and press [ENTER]
The next screen provides the option to configure a setpoint to be active on an over range condi-
tion. Select the setpoint and ”Yes” or ”No”. Select the desired relay that will activate when the set-
point alarm condition is reached.
Out of Range
Once configured, warning triangle will flash in the upper right corner of the 450TOC display, a
message will be accessible in the message screen informing the user of the set-point Out of
Range condition, and the amber warning LED will be activated if a measurement Out of Range
condition is detected on the assigned input channel.
8.4 System Setup
8.4.1 TOC General Parameters

(Path: Menu/Configure/System Setup/TOC General Para)
The 'TOC General Para' menu allows the user to configure several basic operational characteris-
tics of the 450TOC. These functions are explained in detail below.
Auto Start
Auto Start is a feature that allows the 450TOC to automatically energize the UV lamp and start
making TOC measurements when AC power is applied and adequate sample flow is detected,or
when the 450TOC restarts after power is restored following a power failure. The factory default
setting for the Auto Start function is ‘No’. Therefore during initial start-up, the 450TOC will not
start a TOC measurement. To start a TOC measurement, the user must go to the ‘UV Lamp: On/
Off’ screen and set this mode to ‘On’ to turn on the UV lamp and start a TOC measurement. The
user may also push the UV lamp button on the control panel to energize the UV lamp and to
start a measurement. Once the ‘Auto Start’ mode is set to ‘Yes’, it is no longer necessary to set
the ‘UV Lamp’ option to ‘On’ as the ‘Auto Start’ function will override the UV Lamp: On/Off func-
tion.
Set Auto-Start to 'Yes' to allow the 450TOC to automatically energize the UV lamp and begin
making TOC measurements once AC Power is applied and adequate sample flow is detected. In
the event that direct human interaction is desired to re-start measurements, this feature should
be set to ‘No’.
Conductivity Limit
The Conductivity Limit allows configuring the instrument so that exceeding the sepcified
conductivity limit will alert the operator when the limit is exceeded by giving an error indication
and message. The limits are selectable, and must be set above 0.0.
Over-ride Limit
An error message will occur if the Conductivity Limit is exceeded when ‘No’ is selected. The
Conductivity Limit is ignored when ‘Yes’ is selected.

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8.4.2 Lamp Control

(Path: Menu/Configure/System Setup/Lamp Control)
UV Lamp
The 'UV Lamp' function allows the user to turn on or off the UV lamp. For initial start-up, the “UV
Lamp On” key must be pressed.
Lamp Limit
The UV lamp in the 450TOC is rated for 4500 hours of normal usage. The 450TOC will display
an error message when the lamp operating time has exceeded the lamp limit, which is set to
4500 hours by default. The user can adjust the Lamp Limit to any value from 400 to 9999
hours. It is the user’s responsibility to assure by calibration or other means that the lamp is out-
putting sufficient UV light for the 450TOC to make accurate TOC measurements. Remaining
lamp life as Indicated by the lamp life counter can be viewed by pressing the 'Info' key. Please
refer to Section 14 for more information.
Lamp Time Reset

During normal operation, the 450TOC will automatically track the operating time of the UV
Lamp. Once the set lamp limit is exceeded, an error indication will be given to alert the user that
the lamp should be replaced. Following lamp replacement, the lamp life counter must be re-set
by the user. To re-set the lamp life counter, enter the Lamp Control menu, select 'Lamp Time Re-
set = Yes and press the enter key. This will reset the counter to the Lamp Limit.
8.4.3 Autobalance
(Path: Menu/Configure/System Setup/Autobalance)
The 450TOC is capable of automatically balancing the two conductivity sensors. This step is
performed to account for small differences in conductivity measurement between the two con-
ductivity sensors. The default factory condition of the AutoBalance feature of the 450TOC is No.
This will result in no AutoBalance activity being performed automatically. The user may change
this attribute to ‘Yes’ at anytime. For applications with very low TOC (<5 ppb) AND high resis-
tivity (>15 Mohm-cm), it is advised to set this feature to ‘YES’ for improved accuracy. For appli-
cations that do not meet both criteria, such as USP water production, the user may elect to re-
main with ‘No’ AutoBalance with little observable effect.
If power to the 450TOC is interrupted and restored, an Autobalance will occur if the Autobalance
function is enabled. The user also has the ability to set or change settings for several functions
associated with Autobalance. These additional functions will not be accessible unless Autobal-
ance is enabled.
Autobalance
Enable (yes) or disable (no) Autobalance feature.
Autobalance Now
Perform an immediate Autobalance (AutoBal Now).
Autobalance Hold
Set a hold ‘last measurement’ so the analog outputs and relays are held in their current state
while an Autobalance occurs.
Cycle Time
Set a time interval for the Autobalance to occur automatically. This value is selectable from 24
to 4500 hours, with a factory default setting of 4500 hours. Note that the time remaining until
the next autobalance occurs can be viewed by pressing the Info key and selecting 'AutoBalace'.
Please refer to Section 14 for additional information.

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Autobal Limit
Set the tolerance for balancing the sensors (limit in %). This is the percentage difference allowed
between the two conductivity cell readings during an Autobalance cycle when the lamp is off.
Rinse Time
Set the length of time that the 450TOC will have sample water flowing through it before perform-
ing the Autobalance function. The Rinse Time can be set from 1 to 999 minutes. During the
rinse and autobalance process, the UV lamp will be turned off, and the 450TOC will not provide
a TOC indication.
8.5 Display
(PATH: Menu/Configure/Display)
This Menu allows for the configuration of the values to be displayed and also the configuration
of the Display itself.
8.5.1 Measurement
The Display has 4 lines. Line 1 on top and Line 4 on the bottom.
Select the values (Measurement a, b, c or d) to be displayed on each line of the display.
The selection of the values for a, b, c, d needs to be done under Configuration/Measurement/

Channel Setup.
Select the ”Error Display” mode. If this is set to ”On” when an alarm has occurred, the message
”Failure – Press Enter” will be displayed on Line 4 when an alarm occurs in the normal Mea-
surement mode.
Pressing the [ENTER] key again will bring up the Save Changes dialog. Selecting No will
discard the entered values, selecting Yes will make the entered values the current ones.
8.5.2 Resolution
This menu allows the setting of the resolution of each displayed value.
Possible settings are 1, 0.1, 0.01, 0.001 or Auto.
Pressing the [ENTER] key will bring up the Save Changes dialog.

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8.5.3 Backlight
This Menu allows the setting of the back light options of the display.
Possible settings are On, On 50% or Auto Off 50%. If Auto Off 50% is selected then the backlight will go to 50% after 4 min-
utes with no keypad activity. The backlight will automatically come back on if a key is pressed.
Pressing the [ENTER] key Will bring up the Save Changes dialog.
8.5.4 Name
This menu allows for the configuration of an alpha-numeric name which is displayed in the first
9 characters on Lines 3 and 4 of the Display. The default is nothing (blank).
If a name is entered on line 3 and/or 4 a measurement can be still displayed on the same line.
Use the  and  keys to navigate between digits to be altered. Using the  and  keys to
change the character to be displayed. Once all digits of both display channels have been en-
tered, press [ENTER] to bring up the Save Changes dialog.
The resulting display in the measurement mode appears on Lines 3 and 4 ahead of the mea-
surements.
8.5.5 Display Setup

(PATH: Menu/Display Setup/Display Setup)
In place of displaying a measurement, line 3 of the instrument display can optionally be config-
ured for one of two modes; either to provide easy access to the data log and printer function, or
to display the remaining operating hours left on the UV lamp. The options available and their
function are as follows:
Off: Line 3 will display measurement as configured in Measurement Setup
Lamp Status: Line 3 of the disply will indicate the operational state of the UV lamp as On or Off .
Data Log Control: When this setting is selected, the data log state and file name, or printer state
will be displayed on line three of the front panel display in the following manner:
1. If neither the data log or printer function are active, line three will read "Data Log Off". In this
state, press e to access the Data Log set up menu.
2. If data log is active, line three will read “Datalog On xxxxxNNN” where 'xxxxx' is the five-dig-
it file name selected by the operator, and 'NNN' numerical extension assigned by the sys-
tem. Refer to the section on Data Log for more information.

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3. If the print function is active, and data log is not active, line three will read "Printer On"
h NOTE: If both the data log and print functions are active, line three will read “Datalog On
xxxxxNNN” as described in 2 above.
In all cases when Data Log Control is selected for Line 3, the e key can be used to access the
data log and print menus. Press and release the e key to access the Data Log menu. Press
and hold the e for three seconds and then release, to access the Print menu. This configuration
may be useful when regularly data logging measurements at several locations.
8.6 Flow Control

(PATH: Menu/Configure/Flow Control)
When the Pump Module is installed (see Accessories), or system flow rate is being controlled
external to the 450TOC, set the 'Accessory Mode' to 'On'.
The Flow Control setting overrides the automated flow control feature within the 450TOC, and
sets the flow control valve to fully open. For low pressure applications, a pump may be neces-
sary to provide adequate pressure to the 450TOC in order to achieve a flow rate of 20 mL/min.
Mettler-Toledo Thornton offers a metered, positive displacement Pump Module (P/N 58 091
565) as an accessory for applications where a pump is required.
8.7 Printer Setup

(PATH: Menu/Configure/Printer Setup)
The 450TOC is equipped with two USB ports, one of which can be connected to a compatible
USB printer (See Accessories section in this Operating Manual). The 450TOC can be configured
to print any of the four primary measurements programed on the instrument display. To set up
the printer output, first connect the printer to the USB port and turn on the printer. Then, navigate
to the Printer Setup menu in the Configuration section, and configure the following options:
1. Printer Output: Set the printer output to 'On' to start the printer output. The printer must be
connected and energized in order to enable the printer output.
2. Lines to Print: Select a number from 1 to 4, stating the number of parameters that will be
sent to the printer.
3. Print Delay: The time between each print cycle can be set from 1 to 1,440 minutes (1 day).
When first activated, the system will immediately print out the selected measurements.
These measurements will then print out regularly at the interval set for Print Delay.
4. Line (1 to 4): Each of the desired lines for print-out must be individually defined. First, se-
lect each individual line configured to print, and then select the parameter to be printed on
that line.
8.8 Data Log Setup

(PATH: Menu/Configure/Data Log Setup)
The 450TOC is equipped with two USB ports, one of which may have any standard USB memo-
ry stick connected. The memory stick can be used to store measurement data collected by the

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450TOC or to create a file which can be used by METTLER-TOLEDO Thornton to assist with sys-
tem diagnostics. To set up the data output, first connect the USB stick to either of the two USB
ports on the 450TOC. Then, navigate to the Data Log Setup menu in the Configuration section,
select the data mode desired and press enter to begin the configuration process. The data mode
options available and the configuration requirements are described below.
Off: Set Data Mode to 'Off' to stop all data logging and deactivate the data output. No further
configuration is necessary.
Data Log: Selecting Data Log will allow the 450TOC to be configured to output any of the four
measurements programed on the instrument display. The file will be written in a comma sepa-
rated variable format, to allow easy processing with most standard spread sheet programs. The
information contained in the file will include one header row sent when the data log is first start-
ed, a date and time stamp, and the measurement data selected during the configuration pro-
cess. To set up the data log output, first connect the USB memory stick to the USB port, set the
data mode to Data Log, and configure the following settings:
1. File Name: Enter a 5-digit Alpha-numeric character string that will be used as part of the file
name. The full file name will consist of this 5-digit string followed by a system incremented
3 digit number. The file will be saved to the memory stick with a ".log" file extension, and
can be opened as a text or comma separated variable by any text editing or spread sheet
software.
2. Output Delay: Select the time delay that will occur between each data point being saved to
the data log file. The time between each data point can be set from 5 to 999 seconds or
from 1 to 999 minutes.
3. Number of Outputs: Select a number from 1 to 4, stating the number of parameters that will
be sent to the data log file.
4. Output (1 to 4): Each of the desired measurements for output must be individually selected
to determine the order they will be presented in the data log file. First, select each individual
output number up to the value selected in 'Number of Outputs'. Next, select the parameter
desired for that position in the data file.
Diagnostic File: The 450TOC is capable of creating an output file containing extensive system
setup information. This file is written in a proprietary format that can only be read by METTLER-
TOLEDO Thornton. Under certain circumstances, you may be asked to provide this file, which
can be used by METTLER-TOLEDO Thornton to assist with system diagnostics.
To create this file, ensure that a USB memory stick is connected to one of the USB ports on the
450TOC, select the 'Diagnostic File' option, and follow the on-screen prompts. This file can then
be read from the memory stick, and sent to METTLER-TOLEDO Thornton by e-mail.

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Configure
9 System
(PATH: Menu/System)
Data Log
Setup
System

Lockout Time
Service
While in Measurement mode press the  key. Press the  or  key to navigate to System
Menu and press [ENTER].
Info
9.1 Set Language

(PATH: Menu/System/Set Language)
This Menu allows the configuration of the Display language.
The following selections are possible:

English, French, German, Italian, Spanish, Russian, Portuguese and Japanese.
Pressing the [ENTER] key will bring up the Save Changes dialog.
9.2 Passwords
(PATH: Menu/System/Passwords)
This Menu allows for the configuration of Operator and Administrator Passwords, as well as set-
ting up a List of allowed Menus for the Operator. The Administrator has rights to access all
Menus. All default passwords for new systems are ”00000”.
The Passwords Menu is protected: Enter the Administrator Password to enter the Menu.

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9.2.1 Changing Passwords

See Section titled ”Passwords” how to enter the Passwords Menu. Select "Change Administrator"
or "Change Operator" and set the new Password.
Press the [ENTER] key and confirm the new password. Press [ENTER] again to bring up the
Save Changed dialog.
9.2.2 Configuring Menu Access for Operator

See section titled ”Passwords” for information on how to enter the Passwords Menu. Select
Configure Operator to configure the Access list for the Operator. It is possible to assign/deny
rights to the following Menus: Cal Key, Quick Setup, Configuration, System, and Service.
Choose either Yes or No to give/deny access to the above Menus and press [ENTER] to advance
to the next items. Pressing the [ENTER] key after configuring all menus will bring up the Save
Changes dialog. Selecting No will discard the entered values, selecting Yes will make the en-
tered values the current ones.
9.3 Set/Clear Lockout

(PATH: Menu/System/Set/Clear Lockout)
This menu enables/disables the Lockout functionality of the system. The user will be asked for a
password before being allowed into any menus if the Lockout functionality is enabled.
The Lockout – Menu is protected: Enter the Administrator Password and select YES to enable or
NO to disable the Lockout functionality. Pressing the [ENTER] key after the selection will bring
up the Save Changes dialog. Selecting No will discard the entered value, selecting Yes will make
the entered value the current one.
9.4 Reset
(PATH: Menu/System/Reset)
This Menu allows access to the following options:

Reset System, Reset Cal.

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9.4.1 Reset System

This Menu allows reset of the 450TOC to the factory default settings (Setpoints off, analog out-
puts off, etc.). The 450TOC calibration is not affected.
Pressing the [ENTER] key after the selection will bring up a confirmation screen. Selecting No
will return the user to the Measurement mode with no changes. Selecting Yes will reset
the 450TOC setup to the factory default condition.
9.4.2 Reset Calibration Data to Factory Settings

This menu allows the reset of the calibration data of the 450TOC to the factory settings. This in-
cludes calibration data for the TOC, conductivity, temperature and flow measurements.
Pressing the [ENTER] key after the selection will bring up a confirmation screen. Selecting No
will return the user to the Measurement mode with no changes. Selecting Yes will reset the cali-
bration data of the 450TOC to factory settings.
h NOTE: To ensure best measuring results, a new calibration of the 450TOC is recommended after
a reset of the calibration data to factory settings.
9.5 Set Date and Time

(PATH: Menu/System/Set Date and Time)
Please use this menu to set the real-time-clock date & time.
The date and time are stored and displayed in the following format:
Date (YY-MM-DD)
Time (HH:MM:SS)

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System

Lockout Time
Service
10 Info
(PATH: Info)
Info

10.1 Info Menu
Pressing the  key will display the Info Menu with the options Messages, Calibration Data and
Model/Software Revision.
10.2 Messages
(PATH: Info/Messages)
Enter Info Menu as described in section titled ”Info Menu” and press [ENTER].
The most recent message is displayed. The up and down arrow keys allow scrolling through
the last four messages that have occurred.
Clear Messages clears all the messages. Messages are added to the message list when the con-
dition that generates the message first occurs. If all messages are cleared and a message con-
dition still exists and started before the clear then it will not appear in the list. For this message
to re-occur in the list the condition must go away and then reappear.
10.3 Flow
(PATH: Info/Flow)
Enter Info Menu as described in section titled ”Info Menu”, select Flow, and press [ENTER].
This feature displays the current measured flow rate through the 450TOC in mL/ min, and the
last flow sensor calibration date, as entered during the calibration.
10.4 Autobalance
(PATH: Info/Autobalance)
Enter Info Menu as described in section titled ”Info Menu”, select Autobalance, and press [EN-
TER].
The Autobalance menu displays the time remaining until next autobalance, and the current auto-
balance offset value. If the Autobalance function is turned off, the time remaining will be dis-
played as 'N/A'

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10.5 UV Lamp Time Remaining

(PATH: Info/Lamp Time Remaining)
Enter Info Menu as described in section titled ”Info Menu”, select UV Lamp Time Remaining, and
press [ENTER].
This menu displays remaining life of UV lamp in hours. The UV lamp should be replaced after
4500 hours of operation. A TOC calibration is recommended following each lamp replacement.
10.6 Calibration Data

(PATH: Info/Calibration Data)
Enter Info Menu as described in section titled ”Info Menu”, select Calibration Data, and press
[ENTER].
The menu displays the calibration constants for each parameter within the 450TOC. Use the up
and down arrow keys to select TOC, Conductivity, Temperature or Flow.
Press [ESC] to exit from this display.
10.7 Model/Software Revision

Essential information for every Service call is the model and software revision number.
This menu shows the part number, model and the serial number of the 450TOC. By using the
. key it is possible to navigate forward through this submenu and get additional information in-
cluding the current hardware and firmware versions implemented on the 450TOC.
Press [ENTER] to exit from this display.

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Data Log
Setup

System
11 Service
(PATH: Menu/Service) Lockout Time
Service
11.1 Info Enter Service Menu

While in Measurement mode press the  key. Press the  or  key to navigate to the ”Service”
Menu and Messages
press [ENTER].Flow
The available system configuration
Auto Balance
UV Lamp Time options are detailed
Calibration below
Model/Software
11.2 Diagnostics
(PATH: Menu/Service/Diagnostics)
Enter Service Menu as described in section titled ”Enter Service Menu” and press [ENTER] .
This Menu is a valuable tool for troubleshooting and provides diagnostic functionality for the fol-
lowing items: Model/Software Revision, Display, Keypad, Memory.
11.2.1 Model/Software Revision

Essential information for every Service call is the model and software revision number.
This menu shows the part number, model and the serial number of the 450TOC. By using the .
key it is possible to navigate forward through this menu and get additional information including
the current version of firmware, software and hardware implemented on the 450TOC.
Press [ENTER] to exit from this display
11.2.2 Display
All pixels of the display will be lit for 15 seconds to allow troubleshooting of the display. After
15 seconds the 450TOC will return to the normal Measuring mode or press [ENTER] to exit
sooner.

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11.2.3 Keypad
For keypad diagnostics, the display will indicate which key is pressed. Pressing [ENTER] will re-
turn the 450TOC to the normal Measuring mode.
11.2.4 Memory
If Memory is selected then the 450TOC will perform a RAM and ROM memory test. Test patterns
will be written to and read from all RAM memory locations. The ROM checksum will
be recalculated and compared to the value stored in the ROM.
11.3 Tech Service

(PATH: Menu/Tech Service)
h NOTE: This Menu is for METTLER-TOLEDO Thornton Service personnel use only.

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12 450TOC Service Requirements

The 450TOC is designed to minimize service and maintenance. There are no moving mechanical
components, therefore normal operating wear and tear is negligible. This reduces the amount of
consumable components as well as the amount of time needed to maintain the 450TOC. Listed
below are instructions on how to perform simple periodic maintenance, which includes UV Lamp
change and filter replacement after 4500 hours of operation, and general cleaning.
12.1 UV Lamp Replacement
a WARNING: UV RADIATION HAZARD

Apply power to UV lamp only when installed in housing in accordance with this instruction manual.
DO NOT remove UV lamp from housing unless power is off.
Always protect eyes and skin from exposure to UV light.
METTLER-TOLEDO Thornton recommends replacement of the UV lamp inside the 450TOC after
4500 hours of operation, or 6 months of continuous use. This is a simple procedure that requires
only a few minutes to complete. The following steps explain the proper procedure for the UV lamp
replacement. Refer to the illustration below.
CAUTION: Use of a UV lamp other than those provided by METTLER-TOLEDO Thornton specifically
for use with the 450TOC will affect performance and void the warranty of this product.
1. At the 450TOC, turn off the UV lamp by pressing the lamp control button (UV lamp ON LED will
turn off) and disconnect the 450TOC from AC power.
2. Remove the UV lamp replacement side access plate on the left side of the 450TOC using a
Phillips head screw driver.
3. Disconnect the power cable to the UV lamp.
4. Loosen the UV lamp holding screw located on the left side of the oxidation chamber.

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5. Slide the cable of the UV lamp through the side opening of the enclosure and gently slide the UV
lamp out of the oxidation chamber assembly (stainless steel cylinder). Be careful not to let the
UV lamp hit the quartz glass tube inside the chamber.
6. Use the gloves supplied with each replacement bulb. Hold the new lamp from the ends of the
lamp. Do not touch the glass of the bulb with bare hands. Slide the new UV lamp into the side
opening of the enclosure and into the oxidation chamber opening until it stops. Do not use
excessive force to insert the UV lamp as this may cause damage to the lamp or the internal
components of the oxidation chamber.
7. Tighten the UV lamp holding screw until snug. Do not over-tighten.
8. Feed the power cable through the side opening of the enclosure. Re-connect it to the power
connector.
9. Install the UV lamp side access plate on the side of the enclosure and connect the 450TOC to
an AC power source.
10. At the 450TOC control panel, press the ‘Menu’ key, and select Path: Menu/Configure/System
Setup/Lamp Control. Press the ‘Enter’ key until ‘Lamp Time Reset’ is displayed. Select ‘Yes’,
then press enter twice to confirm your selection and save the changes.
11. After the lamp replacement has been completed, a TOC calibration must be performed. In addi-
tion, a System Suitability Test is recommended in applications where compliance with Pharma-
copeia regulations is necessary.
12.2 High Capacity Inlet Filter Replacement

The 450TOC includes a high capacity filter (shown below) containing a filter element that should be
replaced (p/n 58 091 551, package of 2) every 6 months or sooner, depending on water quality
conditions. Detailed instructions to replace this filter are included in the replacement package.
TO 450TOC
TO 450TOC

Printed in USA
12.3 Real-Time-Clock Battery Replacement
The 450TOC is equipped with circuit board mounted battery which maintains the real-time-clock
(RTC) energized when the instrument is not connected to external AC power. The battery is de-
signed to have a five-year life before replacement is required.
To replace the battery, first disconnect the 450TOC from electrical power, remove the AC line
cord from the 450TOC IEC connector, and remove the optional rubber Shock Boot if installed.
Lay the 450TOC on its front side and completely loosen the four captive screws securing the two
halves of the enclosure. Carefully separate the two halves. When separating the enclosure
halves, the side panel with the AC connector will remain with the front half of the enclosure, and
the side panel with the plumbing connections will remain with the rear half of the enclosure.
Once separated, lay the two halve of the instrument enclosure flat with the base of each half fac-
ing the other.
Remove the protective splash guard covering the 450TOC electronics assemblies. Locate the
battery holder, positioned on the left side of the main PCB. Using a wide-blade flat-headed screw
driver, position the blade of the screwdriver between the battery and the circuit board from the left
side of the instrument. Carefully rotate the screwdriver to lift the battery out of the holder.
Once the original battery has been removed, position the replacement battery over the holder
and press into position until the battery snaps into place.
Reinstall the protective splash guard over the instrument electronics assemblies and secure into
place. Before reassembling the two halves of the 450TOC main enclosure, inspect the u-channel
gasket on each of the blue end-plates to ensure the gasket is properly in place. If the gasket has
pulled away from the edges of the place, press the gasket back into place.
Caution: To avoid equipment damage when reassembling the 450TOC enclosure, carefully
check between the two sections of the enclosure to ensure that no wires are out of place or
pinched between the enclosure sections during assembly.
Position the front section of the enclosure over the rear section so that the end-plates are proper-
ly aligned over their respective grooves. Guide front enclosure section down into the rear section,
allowing each side to evenly move into position. Carefully press the enclosure into place, mak-
ing certain that no wires are trapped between the two enclosure halves. Once both sections are
pressed fully back into position, tighten the four captive screws which hold the enclosure halves
together.
Once the battery has been replaced, it is necessary to re-set the date and time for the RTC.
Please refer to the section titled Set Date and Time for more information on how to set the RTC.

Printed in USA
13 Maintenance
13.1 For Technical Support

For technical support and product information for the 450TOC, contact:
Mettler-Toledo Thornton, Inc.

900 Middlesex Turnpike, Bldg. 8
Billerica, MA 01821 USA
Phone: 781-301-8600 or 800-510-PURE
Fax: 781-301-8701
Email: service@thorntoninc.com
Or: your local Mettler-Toledo Sales Office or representative. A listing can be found on the back
page of this operating manual.
13.2 Front Panel Cleaning

Clean the front panel with a damp soft cloth (water only, no solvents). Gently wipe the surface
and dry with a soft cloth.
13.3 Prepare Unit for Shipment or Storage

Prior to transporting or storage of the 450TOC, it is recommended that all water be drained from
instrument. Transporting the unit when filled with water can result in damage to the oxidation
chamber quartz coil due to freezing. Storage the 450TOC with water for long periods of time can
result in the formation of biofilm within the instrument, requiring long rinse-down periods prior to
use.
To drain all water from the instrument, disconnect sample and drain tubing, and connect the in-
strument to AC power. Activate Purge Mode to fully open the flow control valve. To activate Purge
Mode, press and hold the (up arrow) key for 3 seconds, and then release. Af-ter releasing the
key, the Green, Amber and Red status LED's will begin flashing.
Once the purge mode is activated, use the supplied syringe to remove any water remaining in
the unit. Fully extend the syringe plunger and firmly place the tip against the Sample Inlet con-
nection. Depress the syringe plunger to expel water from the 450TOC. Continue to re-extend the
plunger and repeat this process until all water is removed from the system.
After all water has been removed from the 450TOC, press and hold the (up arrow) key for 3
seconds, and then release. The LED indications should return to normal operation, showing that
purge mode has been turned off.

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14 Troubleshooting the 450TOC

Listed below are some techniques that may assist in troubleshooting this piece of equipment.
Refer to the Fault Message Table on the next page for Fault and Error messages that appear in
the 450TOC menus when a Fault or Error LED illuminates to signal the user that an undesirable
condition exists with the TOC measurement system.
Review the table below for possible causes of common problems:
Problem Possible Cause

Display is blank. – LCD display contrast set incorrectly.
Display is blank and red LED – Blown control fuse.
flashes. – Hardware failure.
– Incorrect units multiplier entered.
– Temperature compensation incorrectly set or
Incorrect measurement readings. disabled.
– TOC calibration required.
– Hardware failure.
– Instrument is positioned too close to equipment that
generates high level of electrical noise.
Measurement readings not stable.
– Averaging set too low.
– Air Leak in sample line.
– S etpoint is in alarm condition (setpoint exceeded).
– Alarm, that has been selected (see chapter 10.6
Displayed a is flashing. “Alarm”), has occurred.
– System fault or error condition present. See Info/
Messages for more information.
Cannot change menu settings. – User locked out for security reasons.
– LED/Keypad failure.
None of the LEDs illuminated – Circuit board failure.
– No AC Power available to 450TOC.
– High capacity inlet filter clogged.
– Flow control valve failure
No Flow from sample outlet – Sample flow shut off to 450TOC inlet.
– Internal component leaking.
– Sample feed pressure too low.
– S ample outlet tubing not installed per manufacturer’s
Erratic flow through the 450TOC instructions.
– Erratic water system/sample feed pressure

Printed in USA
14.1 Replacing the 450TOC Fuses
a To replace either of the fuses within the 450TOC, first disconnect the 450TOC from electrical
power, remove the AC line cord form the 450TOC IEC connector, and remove the optional rubber
Shock Boot if installed. Lay the 450TOC on its front side and completely loosen the four captive
screws securing the two halves of the enclosure. Carefully separate the two halves. When sepa-
rating the enclosure halves, the side panel with the AC connector will remain with the front half
of the enclosure, and the side panel with the plumbing hookups will remain with the rear half of
the enclosure. Once separated, lay the two halve of the instrument enclosure flat with the base of
each half facing the other. Remove the protective splash guard covering the 450TOC electronics
assemblies.
 Control Fuse
 Main Fuse
14.1.1 Replacing the 450TOC Main Fuse

To replace the 450TOC main fuse, first locate the fuse holder on the main PCB located at the
bottom of the front section of the enclosure. The fuse is positioned at the center of the right edge
on the main circuit board assembly. Grasp the end of the fuse using fingers, or an appropriate
tool such as thin nosed pliers, and pull the fuse straight out from the circuit board.
Replace the fuse with spare Part Number 58 091 583, then reinstall the protective rubber
shroud.
14.1.2 Replacing the 450TOC Control Fuse

To replace the 450TOC control fuse, first locate the fuse holder on the control PCB located in the
center of the front section of the enclosure. The fuse is positioned at the center of the right edge
on the visible circuit board assembly. Remove the protective rubber shroud covering the fuse
and fuse holder, then remove the fuse from the fuse holder.
Replace the fuse with spare Part Number 58 091 326, then reinstall the protective rubber
shroud.
14.2 Reassemble the 450TOC

Once fuse replacement has been completed, reinstall the protective splash guard over the instru-
ment electronics assemblies and secure into place. Before reassembling the two halves of the
450TOC main enclosure, inspect the u-channel gasket on each of the blue end-plates to ensure

Printed in USA
the gasket is properly in place. If the gasket has pulled away from the edges of the place, press
the gasket back into place. Also inspect the o-rings in the channels around the perimeter of the
450TOC handle, and complete enclosure to ensure they are properly seated throughout the en-
tire channel.
Caution: To avoid equipment damage when reassembling the 450TOC enclosure, carefully
check between the two sections of the enclosure to ensure that no wires are out of place or
pinched between the enclosure sections during assembly.
Position the front section of the enclosure over the rear section so that the end-plates are proper-
ly aligned over their respective grooves. Guide front enclosure section down into the rear section,
allowing each side to evenly move into position. Carefully press the enclosure into place, mak-
ing certain that no wires are trapped between the two enclosure halves. Once both sections are
pressed fully back into position, tighten the four captive screws which hold the enclosure halves
together.
14.3 Warning- and Alarm indication on the display
14.3.1 Warning indication

If there are conditions, that generate a warning, the message will be recorded through the menu
Messages (see section titled “Messages”; PATH: Info/Messages). If the Error Display mode is
set to On, the hint ”Failure – Press Enter” will be shown at line 4 of the display if a warning or
alarm has occurred (see section titled “Display”; PATH: Menu/Configure/Display/Measurement).
14.3.2 Alarm indication

Alarms will be shown in the display by a flashing symbol a and recorded through the menu
Messages (see section titled “Messages”; PATH: Info/Messages).
Furthermore the detection of some alarms can be activated or deactivated (see section titled
“Alarm”; PATH: Menu/Configure/Alarm) for an indication on the display. If one of these alarms
occurs and the detection has been activated, the flashing symbol a will be shown on the dis-
play. The message will be recorded through the menu Messages
(see section titled “Messages”; PATH: Info/Messages).
Alarms, that are caused by a violation of the limitation of a setpoint or the range (see section ti-
tled “Setpoints”; PATH: Menu/Configure/Setpoint) will be shown by a flashing symbol a and re-
corded through the menu Messages (see section titled “Messages”; PATH: Info/Messages).
If Error Display mode is set to On, the hint ”Failure – Press Enter” will be shown at line 4 of the
display if a warning or alarm has occurred (see section titled “Display”;
PATH: Menu/Configure/Display/Measurement).
14.4 Fault and Error Messages

When an Error or Fault condition exists, the 450TOC will display the flashing a Alarm Status
icon on the front panel display. In addition the red Fault LED or Amber Error LED on the front
panel will illuminate. The Fault or Error description can be found by pressing the ‘Info’ key.
There is an option to display the current message or the message history (last 4 messages) for
any of the measurements. The messages associated with the 450TOC are listed in the following
tables. The first character of the message will be an F to indicate a fault and an E to indicate an
error. A Fault will turn off the UV lamp, and stop the TOC indication.

Printed in USA
Fault Message Table
Message Displayed Description Action

F-UV Lamp Failure UV lamp not lit when – Check lamp connections or replace
powered up lamp
F-No flow detected Flow < 12 ml/min = no flow – Check for obstruction in water line
or flow sensor failed – Replace High Capacity Inlet Filter
F-C1 shorted C1 failure (sensor or cable) – Replace C1
F-C2 shorted C2 failure (sensor or cable) – Replace C2
F-C1 open C1 failure or no water – Check for flow. Replace C1.
F-C2 open C2 failure or no water – Replace C1
F-T1 open/shorted T1 failure (sensor or cable) – Replace C2
F-T2 open/shorted T2 failure (sensor or cable) – User must correct
F-Conductivity high Input conductivity > 100 – Water quality outside of limits for
μS/cm compensated on C1 proper operation. Correct water
quality.
F-Communication Communication failure – Check internal signal cable
between control and sensing – Check Main PC Board Fuse and
electronics replace if needed.
An Error is generated by a condition that may cause a problem with the proper operation of the
450TOC. Under an error condition, the 450TOC will continue to make measurements but the
measured value may be in error depending upon the cause of the error message.
Error Message Table
Message Displayed Description Action

E-UV lamp over time Lamp life > user limit – Override possible Change lamp
E-Insufficient flow Flow rate below 15 mL/min – Check for obstruction in water line
– Replace inlet filter
E-Flow too high Flow > 25 mL/min – 450TOC is in accessory mode.
Restore flow setup to normal.
– Flow Control system failure. Repair
system
E-NVRAM Failure Can’t communicate or – Repair 450TOC. Will work with
checksum invalid default settings.
E-AutoBal too high ΔC12 < user limit – Turn lamp off. Flush system. Restart
E-Conductivity unstable ΔC1 too noisy – Check for air bubbles
E-Conductivity low Input conductivity < 0.050 – User must correct
μS/cm compensated on C1
E-Temp high Temp Over range – User must correct
> 70 °C at C1
E-Temp low Temperature detected – User must correct
<2 °C at C1
E-TOC over range TOC > 1 ppm – Misapplication of 450TOC
E-Clock battery low Real-time-Clock battery is low – Replace real-time-clock battery

Printed in USA
15 450TOC Accessories, Consumable and Spare

Parts
Please contact your local Mettler-Toledo Sales office or representative for details for additional
accessories and spare parts.
15.1 Accessories
Description Order no.
450TOC Protective Base 58 091 585
Kit, ISM Calibration and System Suitability Test (SST and calibration
58 091 566
standards sold separately)
Stand, Calibration and System Suitability Test Kit 58 091 586
Case, 450TOC Storage and Transport, Hard Walled 58 091 587
High Pressure Regulator 58 091 552
15.1.1 Installing Optional Protective Base

To install the optional protective silicon boot, follow these instructions.
1. Place the protective base on a flat, firm surface. Lower the 450TOC into the protective base.
Ensure that the support features on the back of the 450TOC align with the spaces provided
in the base.
2. Firmly press the lip located on the top-inside edge of the protective base into the adjoining
grove on the front and rear of the 450TOC. The lip should fit firmly within the grove to hold
the base in place.

Printed in USA
15.2 Consumables
Replacement UV Lamp (recommended every 4,500 hours) 58 079 513
System Suitability Standards (For use with SST KIT # 58091566) 58 091 526
Solutions, Calibration (For use with SST KIT # 58091566) 58 091 529
Combined Calibration and SST Solutions (For use with SST KIT # 58091566) 58 091 537
Filter element, High Capacity (Pkg. of 2) 58 091 551
15.3 Spares
Filter Assembly, Large capacity with Elbow 58 079 582
Kit, Replacement Fuse M300 58 091 326
Kit, Replacement Fuse, 450TOC Main Board 58 091 583
Battery, Real Time Clock 58 091 584

Printed in USA
16 Specifications
Measurement Range 0.05 - 1000 μgC/L (ppbC)
Accuracy ± 0.1 ppb C for TOC < 2.0 ppb (for water quality > 15 MΩ-cm)
± 0.2 ppb C for TOC > 2.0 ppb and < 10.0 ppb (for water quality >
15 MΩ-cm)
± 5% of measurement for TOC > 10.0 ppb (for water quality 0.5 to
18.2 MΩ-cm)
Repeatability ± 0.05 ppb C < 5 ppb, ± 1.0% > 5 ppb

Resolution 0.001 ppbC (μgC/L)
Analysis Time Continuous
Update Rate 2 seconds
Initial Response Time < 60 seconds
Limit of Detection 0.025 ppbC
Conductivity Sensor
Conductivity Accuracy ±1%, 0.02 to 20 μS/cm; ±3%, 20-100 μS/cm
Constant Accuracy 2%
Temperature Sensor Pt1000 RTD, Class A
Temperature Accuracy ± 0.25°C
Sample Water Requirements

Temperature 0 to 70°C
Particle Size <100 micron
Minimum Water Quality 0.5 MΩ–cm (2 μS/cm), pH < 7.5 *
Flow Rate 20 mL/min
Pressure 4 to 85 psig (0.3 bar to 5.8 bar) at sample inlet
connection
General Specifications
Overall Dimensions 13.15" [334mm] W x 12.75" [324mm) H x 7.3" [185mm) D
Sample Connections
Inlet 0.125" [3mm] O.D. (6' [2m] FDA compliant PTFE tubing supplied)
Outlet Stainless Steel drain tube
(5' [1.5m] flexible tubing provided)
Inlet Filter 316SS, inline 60 micron
Weight 5.0 lb. [2.3 kg]
Enclosure Material Ignition Resistant Polystyrene Resin meeting UL 94 V-0
Wetted Parts 316SS/Quartz/PEEK/Titanium/PTFE/Silicone/FFKM/EPDM
Ambient Temperature/ 5 to 50°C / 5 to 80% Humidity, non-condensing
Humidity Rating
Power Requirements 100 - 240VAC, 50/60 Hz, 40W Maximum
Local Indicators Four LED lights for Fault, Error, Status and UV Lamp ON
Ratings/Approvals CE Compliant, cULus Listed.
Conductivity and temperature sensors traceable to NIST and
ASTM D1125 and D5391
Meets ASTM D5173 Standard Test Method for On-Line Monitoring of
Carbon Compounds in Water by UV Light Oxidation
* For power plant cycle chemistry samples, pH may be adjusted by measurement after cation exchange.
Specifications subject to change without notice

Printed in USA
17 Default tables
Parameter Sub parameter Value Unit
Alarm
Power Failure No
Software Failure Yes
Disconnect ChA No
TOC Faults No
TOC Errors No
Lamp Off No
Language English
Passwords Administrator 00000
Operator 00000
Lockout Yes/No No
Display Line 1 a ppbC
Line 2 b S/cm
Line 3 Datalog
Line 4 none
Set Point 1 Measurement a
Type Off
Conductivity 0 µS/cm
High Value
Resitivity 0 MΩ-cm
0 µS/cm
Low Value
0 MΩ-cm
Set Point 2 Measurement b
Type Off
High Value 0 °C
Low Value 0 °C
Autobalance On/Off Off
Autobalance Autobalance Cycle Time 4500 Hours
Parameters Autobalance Limit 15 %
Rinse Time 15 Minutes
Lamp Parameters Lamp Life Limit 4500 Hours
Sensor Keypad Lock Yes/No No
Overide Cond. Limit Yes/No No
Conductivity Limit 2.0 µS/cm
* Not adjustable
Italics = default values if resitivity instead of coductivity is chosen.

Printed in USA
18 Menu Tree
Menu Cal Info
UV Lamp
Service System Configure Quick Setup Messages
On/Off
Diagnostics Set Language Measurement

Flow
Calibrate USB Set Points

Auto Balance
Tech Service Passwords System Setup UV Lamp Time

Remaining
Set/Clear Lockout Display

Calibration Data
Reset Flow Control Model/Software

Revision
Set Time and Printer Setup

Date
Data Log Setup

Printed in USA
Menu a TOC a Set Point Yes UV Lamp = Off Line 3 = Off

Quick Setup SP1 Type Off Auto Start = No
SP1 High = 0.00 ppb
Menu
Configure
Configure Measurement Setup a TOC (ppb) c ------ ( )

Measurement Channel Setup b S/cm (Auto) d ------ ( )
Measurement Setup a Compensation = Standard c Compensation = Standard

Resistivity b Compensation = Standard d Compensation = Standard
Measurement Setup a Average = Special c Average = Special

Set Averaging b Average = Special d Average = Special
Configure SP1 on Measurement a

SP1 High = 40 ppb SP1 Out of Range Yes
Set Points SP1 Type = High
Configure System Setup Autobalance Now = No Cycle Time = 4500 hrs

Set Autobalance = On
System Setup Autobalance Autobance Hold = No AutoBal Limit = 15%
Rinse Time = 015 Min
System Setup
Lamp Control UV Lamp = Off Lamp Limit = 4500 hrs Lamp time Reset = No
System Setup Auto Start = No

TOC General Para Override Limit = No Cond Limit = 2.00 uS/cm

Printed in USA
Configure Display Setup Line 1 = a Line 2 = b

Display Measurement Line 3 = c Line 4 = d Error Display Off
Display Setup a =1 b= 0.01

Resolution c = 0.1 d= 0.1
Display Setup
Backlight Backlight On
Backlight On 50%
Backlight Auto Off 50%
Display Setup Name 1 = xxxxxxx

Name Name 2 = xxxxxxx
Display Setup
Line 3 Line3 = Off/Lamp Life/Data Log
Configure
Accessory Mode = On/Off
Flow Control
Configure Lines to Print = (1-4)

Printer Output = On/Off Line 1 ~ 4 = xxxx
Printer Setup Print Delay = xxx min
Printer Not Connected

Press Enter to Continue
File Name = xxxxxNNN

Data Mode = Off/ Data Log Output Delay = xxx min/sec
Number of Outputs = 1-4 Output 1 ~ 4 = xxxx
Configure
Data Log
Data Log Setup
Diagnostic File File Name found on USB?
New Name Replace

File Already Exists
Replace
Exit New Name
Diagnostic File Exit
Diagnostic File Sending File Diagnostic File Sent

Press Enter to Send Please Wait Press Enter to Exit
USB Stick Not Connected

USB Stick Full

Data Log In Progress

Stop Data Log Yes/No

Printed in USA
Menu
System
System Language English

Setup Language Press Enter to Continue
System Enter Password 00000 Change Administrator Re-enter Password

Passwords Change Administrator New Password = 00000 New Password = 00000
Enter Password 00000 Change Operator Re-enter Password

Change Operator New Password = 00000 New Password = 00000
Enter Password 00000 Cal Key Yes Configuration Yes

Configure Operator Quick Setup Yes System Yes Service Yes
System Password = 0000

Set/Clear Lockout Enable Lockout = No
System Reset System? Yes Reset System

Reset Press ENTER to Continue Are you Sure? Yes
Reset Cal? Yes Reset Calibration

Press ENTER to Continue Are you Sure? Yes
System Date(YY-MM-DD):13-05-06
Set Date&Time Time(HH:MM:SS):16:15:12
Menu
Service
Service Diagnostics PN 58036041 450TOC

Diagnostics Model Software Revisions SN 1230448159
Diagnostics Action: Display Pixels

Display Light Up
Diagnostics Key Pressed = (None)

Keypad Press Enter to Continue
Diagnostics Memory Test Passed

Memory Press ENTER to COntinue
Service User Service Field Service Spike = 00 % Fault Num = 1

Tech Service Enter Password 00000 Filters Spike Num = 0 Error Num = 0
Field Service Set Flow = xx ml/min Set Flow = xx ml/min

Set Flow Flow: 20.2 ml/min

Printed in USA
Cal
Calibrate TOC Calibration Start Flow Point1 = 500 ppb Set Flow Point2 = 250 ppb
TOC Type = Standard Then press Enter TOC = xxxx ppb Then press Enter TOC = xxxx ppb
TOC Calibration Start Flow Point1 = xxxx ppb

Type = 1 Point Slope Then press Enter TOC = xxxx ppb
TOC Calibration Start Flow Point1 = xxxx ppb

Type = 1 Point ZeroPt Then press Enter TOC = xxxx ppb
Calibrate Cal Compensation Conductivity Calibration Start Flow Point1 = 1.000 uS/cm C1 M=1.000 A= 0.000
Conductivity C1 Standard Type = 1 point Then press Enter C = 2.000 uS/cm Save Calibration Yes
Calibrate Temperature Calibration Start Flow Point1 = 0000 C T1 M=1.000 A= 0.000

Temperature T1 Type 1 Point Offset Then press Enter T = 0000 C Save Calibration Yes
Calibrate Start Flow Setting Flow Point1 = 0.000 mL/min

Flow Then press Enter Please wait 30 sec Flow = 0.000 mL/min
Setting Flow Point2 = 0.000 mL/min F M=1.000 A= 0.000

Please wait 30 sec Flow = 0.000 mL/min Save Calibration Yes
Calibrate Edit Calibration Data M1 = 1.0000 A1=00000

Edit TOC M2 = 1.0000 A2=00000
Edit Calibration Data C1= M 0.1000 A=0.000

Conductivity C2 =M 0.1000 A=0.000
Edit Calibration Data T1= M 0.1000 A=0.000

Temperature T2 =M 0.1000 A=0.000
Edit Calibration Data

M = 1.0000 A=00000
Flow

Printed in USA
Info
INFO Message Action: Scrolls through Message

Messages Current Message the current messages Clear Messages No
Message Message
Message History E-TOC over range
Action: Scrolls through

messages history
Message
Clear Messages No
Info
Flow: 20.2 ml/min
Flow
Info AutoBal Time: N/A

Autobalance AutoBal Offset:0.000
Info
UV Lamp Time Remaining Lamp Remaing: 4500h
Info Calibration Data M1=1.00000 A1=0.000

Calibration Data TOC M2=1.00000 A2=0.000
Calibration Data C1=100.0m A=0.000

Conductivity C2=100.0m A=0.000
Calibration Data T1=1.00000 A=0.000

Temperature T2=1.00000 A=0.000
Calibration Data
Flow M=1.00000 A=0.000
Info PN: 580360xx 450TOC

Model/Software Revision SN: 12345645
Control FW: V_1.x.xx

Comm FW: V_1.x.x
TOC FW:V_1.x.xx
TOC HW:V_1.x.xx
DCS FW: V_1.x.xx

USB FW: V_1.x.xx

Printed in USA
19 Certificate
Mettler-Toledo Thornton, Inc., 900 Middlesex Turnpike, Building 8, Billerica, MA 01821, USA
has obtained Underwriters Laboratories’ listing for the 450TOC. They bear the cULus Listed
mark, signifying that the products have been evaluated to the applicable ANSI/UL and CSA Stan-
dards for use in the U.S. and Canada
Declaration of Conformity
We,
Mettler-Toledo Thornton, Inc.
900 Middlesex Turnpike, Building 8
Billerica, MA 01821, USA
Declare Under our sole responsibility that the product:
450 TOC
to which this declaration relates, in conformity with the following European, harmonized and
published standards at the date of this declaration:
EMC Emissions: EN 55011 Class A
EMC Emissions and Immunity: EN 61326-1 2006, Measurement Control and Laboratory equip-
ment EMC requirements.
Safety: EN 61010-1 2001-02, Second edition
UL LISTING
US UL 61010-1, Third Edition Safety Requirements for Electrical Equipment for

Measurement, Control, and Laboratory Use Part 1: General Requirements
CAN/CSA CSA 22.2 No. 61010-1-12, Third Edition

Printed in USA
20 Warranty
METTLER TOLEDO warrants this product to be free from significant deviations in material and
workmanship for a period of one year from the date of purchase. If repair is necessary and not
the result of abuse or misuse within the warranty period, please return by freight pre-paid and
amendment will be made without any charge. METTLER TOLEDO”s Customer Service Dept. will
determine if the product problem is due to deviations or customer abuse. Out-of-warranty prod-
ucts will be repaired on an exchange basis at cost.
The above warranty is the only warranty made by METTLER TOLEDO and is lieu of all other war-
ranties, expressed or implied, including, without limitation, implied warranties of merchantability
and fitness for a particular purpose. METTLER TOLEDO shall not be liable for any loss, claim,
expense or damage caused by, contributed to or arising out of the acts or omissions of the Buy-
er or Third Parties, whether negligent or otherwise. In no event shall METTLER TOLEDO’s liability
for any cause of action whatsoever exceed the cost of the item giving rise to the claim, whether
based in contract, warranty, indemnity, or tort (including negligence).

Printed in USA
METTLER TOLEDO Market Organizations
Sales and Service:
Australia France Malaysia South Korea

Mettler-Toledo Ltd. Mettler-Toledo Mettler-Toledo (M) Sdn Bhd Mettler-Toledo (Korea) Ltd.
220 Turner Street Analyse Industrielle S.A.S. Bangunan Electroscon Holding, U 1-01 Yeil Building 1 & 2 F
Port Melbourne 30, Boulevard de Douaumont Lot 8 Jalan Astaka U8/ 84 124-5, YangJe-Dong
AUS-3207 Melbourne/VIC BP 949 Seksyen U8, Bukit Jelutong SeCho-Ku
Phone +61 1300 659 761 F - 75829 Paris Cedex 17 MY -40150 Shah Alam Selangor KR-137-130 Seoul
Fax +61 3 9645 3935 Phone +33 1 47 37 06 00 Phone +60 3 78 44 58 88 Phone +82 2 3498 3500
e-mail info.mtaus@mt.com Fax +33 1 47 37 46 26 Fax +60 3 78 45 87 73 Fax +82 2 3498 3555
e-mail mtpro-f@mt.com
e-mail e-mail Sales_MTKR@mt.com
Austria
MT-MY.CustomerSupport@mt.com
Mettler-Toledo Ges.m.b.H. Germany Spain
Südrandstraße 17 Mettler-Toledo GmbH Mexico Mettler-Toledo S.A.E.
A -1230 Wien Prozeßanalytik Mettler-Toledo S.A. de C.V. C /Miguel Hernández, 69-71
Phone +43 1 604 19 80 Ockerweg 3 Ejercito Nacional #340 ES- 08908 L’Hospitalet de Llobregat
Fax +43 1 604 28 80 D - 35396 Gießen Col. Chapultepec Morales (Barcelona)
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Fax +49 641 507 397 MX -11570 México D.F. Fax +34 93 223 76 01
Brazil Tel. +52 55 1946 0900 e-mail bcn.centralita@mt.com
e-mail prozess@mt.com
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Avenida Tamboré, 418 Tamboré Great Britain Sweden
BR - 06460-000 Barueri/SP Mettler-Toledo LTD Poland Mettler-Toledo AB
Phone +55 11 4166 7400 64 Boston Road, Beaumont Leys Mettler-Toledo (Poland) Sp.z.o.o. Virkesvägen 10
Fax +55 11 4166 7401 GB- Leicester LE4 1AW ul. Poleczki 21 Box 92161
e-mail mettler@mettler.com.br Phone +44 116 235 7070 PL -02-822 Warszawa SE-12008 Stockholm
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e-mail enquire.mtuk@mt.com Fax +48 22 545 06 88 Fax +46 8 642 45 62
e-mail polska@mt.com e-mail sales.mts@mt.com
China Hungary
Mettler-Toledo Instruments Mettler-Toledo Kereskedelmi KFT Russia Switzerland
(Shanghai) Co. Ltd. Teve u. 41 Mettler-Toledo Vostok ZAO Mettler-Toledo (Schweiz) GmbH
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India e-mail inforus@mt.com
e-mail mtcs@public.sta.net.cn e-mail salesola.ch@mt.com
Mettler-Toledo India Private Limited
Croatia Amar Hill, Saki Vihar Road Singapore Thailand
Mettler-Toledo d.o.o. Powai Mettler-Toledo (S) Pte. Ltd. Mettler-Toledo (Thailand) Ltd.
Mandlova 3 IN- 400 072 Mumbai Block 28 272 Soi Soonvijai 4
HR -10000 Zagreb Phone +91 22 2857 0808 Ayer Rajah Crescent # 05-01 Rama 9 Rd., Bangkapi
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Italy Fax +66 2 719 64 79
+65 6890 00 13
Czech Republic Mettler-Toledo S.p.A.
e-mail precision@mt.com e-mail
Mettler-Toledo s.r.o. Via Vialba 42 MT-TH.ProcessSupport@mt.com
Trebohosticka 2283/2 I -20026 Novate Milanese Slovakia
CZ -100 00 Prague 10 Phone +39 02 333 321 Mettler-Toledo s.r.o. USA/ Canada
Phone +420 2 72 123 150 Fax +39 02 356 2973 Hattalova 12/ A Mettler-Toledo Ingold, Inc.
Fax +420 2 72 123 170 e-mail SK -831 03 Bratislava 900 Middlesex Turnpike, Bldg. 8
e-mail sales.mtcz@mt.com customercare.italia@mt.com Phone +421 2 4444 12 20-2 Billerica, MA 01821, USA
Fax +421 2 4444 12 23 Phone +1 781 301 8800
Denmark Japan e-mail predaj@mt.com Freephone +1 800 352 8763
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Naverland 8 Process Division Slovenia
e-mail mtprous@mt.com
DK -2600 Glostrup 6F Ikenohata Nisshoku Bldg. Mettler-Toledo d.o.o.
ingold@mt.com
Phone +45 43 27 08 00 2-9-7, Ikenohata Pot heroja Trtnika 26
Fax +45 43 27 08 28 Taito-ku SI -1261 Ljubljana-Dobrunje Mettler-Toledo Thornton, Inc.
e-mail info.mtdk@mt.com JP -110-0008 Tokyo Phone +386 1 530 80 50 900 Middlesex Turnpike, Bldg. 8
Tel. +81 3 5815 5606 Fax +386 1 562 17 89 Billerica, MA 01821, USA
Fax +81 3 5815 5626 e-mail keith.racman@mt.com Phone +1 781 301 8600
e-mail helpdesk.ing.jp@mt.com Toll free +1 800 510 7873
Fax +1 781 301 8701
e-mail thornton.info@mt.com
ISO ISO
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Subject to technical changes. Mettler-Toledo Thornton, Inc.
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450TOC Operation Manual EN

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450TOC Operation Manual EN

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Operation Manual

450TOC Portable TOC Instrument

450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

9.4.2 Reset Calibration Data to Factory Settings____________________________________________________________ 31

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

2.1 Definition of equipment and documentation symbols

a WARNING: POTENTIAL FOR PERSONAL INJURY.

a CAUTION: possible instrument damage or malfunction.

h NOTE: Important operating information.

a vided by it against hazards may be impaired.

2.2 Correct disposal of the unit

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

Function Color Operation

1. UV Lamp Access Cover 6. Key Pad

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

With Base Without Base

B 14.1 358 13.15 334

C 7.56 192 7.30 185

3.1 High Pressure Applications

3.1.1 Menu Structure

Menu Cal Info

Service System Configure Quick Setup Messages

Diagnostics Set Language Measurement Flow

Calibrate USB Set Points Auto Balance

Set/Clear Calibration Data

Set Date and Flow Control

Data Log Setup

3.1.2 Navigation keys

Menu Cal Info Enter

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

3.1.2.1 Navigating the menu tree

3.1.2.3 Enter/Data Log Control

3.1.2.5 Calibration mode

3.1.2.6 Info mode

3.1.2.7 Lamp Control

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

3.1.3 Navigation of data entry fields

3.1.4 Entry of data values, selection of data entry options

3.1.5 Navigation with u in Display

3.1.6 ”Save changes” dialog

3.1.7 Security Passwords

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

4 450TOC Setup Instructions

4.1 Unpacking and inspection of the 450TOC

4.2 Sample Tubing Connections

The following items are necessary to ensure proper installation:

Remove the protective covers from the sample connections.

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

4.3 AC Power Connection

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

5.1 Initial Start Up

5.2 Start TOC Measurement

5.3 System Suitability Testing

5.4.1 TOC Calibration Methods

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

7.1 Enter Calibration Mode

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument

© 12 / 13 Mettler-Toledo Thornton, Inc. 450TOC Portable TOC Instrument