Nickel Cadmium Translucent Case

Pocket Plate Battery

Technical Manual
Nickel Cadmium Translucent Case Battery

Effective: February 2007

Alpha Technologies
Power
Alpha Technologies ®
 Nickel Cadmium Translucent Case

NI-CD-XLUCNT-CASE

Effective Date: February 2007

Copyright© 2007
Alpha Technologies, Inc.
member of The GroupTM

NOTE:
Photographs contained in this manual are for illustrative purposes only. These photographs may not match
your installation.

NOTE:
Operator is cautioned to review the drawings and illustrations contained in this manual before proceeding. If
there are questions regarding the safe operation of this product, please contact Alpha Technologies or your
nearest Alpha representative.

NOTE:
Alpha shall not be held liable for any damage or injury involving its enclosures, power supplies, generators,
batteries, or other hardware if used or operated in any manner or subject to any condition not consistent with
its intended purpose, or is installed or operated in an unapproved manner, or improperly maintained.

Contacting Alpha Technologies: www.alpha.com

or
For general product information and customer service (7 AM to 5 PM, Pacific Time), call
1-800-863-3930,
For complete technical support, call
1-800-863-3364
7 AM to 5 PM, Pacific Time or 24/7 emergency support

NI-CD-XLUCNT-CASE 
 Table of Contents
Safety Notes........................................................................................................................... 6

1.0 Setup and Commissioning . ........................................................................................ 8

2.0 Storage ....................................................................................................................... 9

3.0 Charging...................................................................................................................... 9
3.1 Boost Charging................................................................................................. 9
3.1.1 W-Characteristic Curve (DIN 41775) .................................................... 9
3.1.2 IU-Characteristic Curve (DIN 41773 Part 2) ....................................... 10
3.1.3 WU-Characteristic Curve .................................................................... 10
3.1.4 I-Characteristic Curve (DIN 41776) . ................................................... 10

3.2 Charging Time ............................................................................................... 10

3.3 Equalizing Charge ......................................................................................... 10
3.4 Maintaining Charge..........................................................................................11
3.4.1 Float Charge (Standby Parallel Mode) . ...............................................11
3.4.2 Buffer Operation . .................................................................................11
4.0 Discharging . ..............................................................................................................11

5.0 Electrolyte...................................................................................................................11
5.1 Electrolyte Composition...................................................................................11
5.2 Topping Up.......................................................................................................11
5.3 Filling/Replacing Electrolyte............................................................................ 12
5.4 Electrolyte Temperatures................................................................................ 12

6.0 General Maintenance ............................................................................................... 12

7.0 Specifications............................................................................................................ 13
7.1 General Specifications.................................................................................... 13
7.2 Discharge Current Specifications................................................................... 15

 NI-CD-XLUCNT-CASE
 Figures and Tables
Fig. 3-1, Charge Recording Form......................................................................................... 21

Fig. 3-1, Discharge Recording Form.................................................................................... 22

Table 7-1, KH/P Range Specifications.................................................................................. 13

Table 7-2, KL/P Range Specifications.................................................................................. 13

Table 7-3, KM/P Range Specifications................................................................................. 14

Fig. 7-1, KM/P Connections.................................................................................................. 14

Table 7-4, KH/P Discharge Current to End Voltage 1.15 Vpc............................................... 15

Table 7-5, KH/P Discharge Current to End Voltage 1.10 Vpc............................................... 15

Table 7-6, KH/P Discharge Current to End Voltage 1.05 Vpc............................................... 15

Table 7-7, KH/P Discharge Current to End Voltage 1.00 Vpc............................................... 16

Table 7-8, KH/P Discharge Current to End Voltage .85 Vpc................................................. 16

Table 7-9, KH/P Discharge Current to End Voltage .65 Vpc................................................. 16

Table 7-10, KL/P Discharge Current to End Voltage Rate 1.15 Vpc..................................... 17

Table 7-11, KL/P Discharge Current to End Voltage Rate 1.10 Vpc..................................... 17

Table 7-12, KL/P Discharge Current to End Voltage Rate 1.05 Vpc..................................... 18

Table 7-13, KM/P Discharge Current to End Voltage 1.15 Vpc............................................ 19

Table 7-14, KM/P Discharge Current to End Voltage 1.10 Vpc............................................ 19

Table 7-15, KM/P Discharge Current to End Voltage 1.05 Vpc............................................ 20

Table 7-16, KM/P Discharge Current to End Voltage 1.00 Vpc............................................ 20

NI-CD-XLUCNT-CASE 
 Safety Notes
Review the drawings and illustrations contained in this manual before proceeding. If there are any questions
regarding the safe installation or operation of the system, contact Alpha Technologies or the nearest Alpha
representative. Save this document for future reference.
To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the following
symbols have been placed throughout this manual. Where these symbols appear, use extra care and
attention.

ATTENTION:
The use of ATTENTION indicates specific regulatory/code requirements that may affect the placement of
equipment and installation procedures.

NOTE:
A NOTE provides additional information to help complete a specific task or procedure.

CAUTION!
The use of CAUTION indicates safety information intended to PREVENT DAMAGE to material or
equipment.

WARNING!
A WARNING presents safety information to PREVENT INJURY OR DEATH to the
technician or user.

 NI-CD-XLUCNT-CASE
Battery Safety Notes
WARNING!
Nickel cadmium (NiCd) batteries contain dangerous voltages, currents and corrosive
material. Battery installation, maintenance, service and replacement must be performed
only by authorized personnel.

Chemical Hazards
The electrolyte in Nickel Cadmium batteries, consisting of a dilute caustic potash solution with a lithium hy-
droxide component, is harmful to the skin and eyes.

To avoid injury:
• The servicing and connection of batteries shall be performed by, or under the direct supervision of, personnel
knowledgeable of batteries and required safety precautions.
• Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all metallic
objects from hands and neck.
• Batteries produce explosive gases. Keep all open flames and sparks away from batteries.
• Use tools with insulated handles, do not rest any tools on top of batteries.
• Wear protective clothing (insulated gloves, eye protection, etc.) when installing, maintaining, servicing, or replacing
batteries.
• If any battery emission contacts the skin, wash immediately and thoroughly with water. Follow your company’s
approved chemical exposure procedures.
• Neutralize any spilled battery emission with plenty of water. If necessary, use sand to soak up the spill before diluting
with water. Report a chemical spill using your company’s spill reporting structure and seek medical attention if
necessary.
• Always replace batteries with those of an identical type and rating. Never install old or untested batteries.
• Do not charge batteries in a sealed container. Each individual battery should have at least 0.5 inches of space
between it and all surrounding surfaces to allow for convection cooling.
• All battery compartments must have adequate ventilation to prevent accumulation of potentially dangerous gas.
Ventilation should prevent trapped hydrogen gas pockets from exceeding a 1% concentration as per regulation 70E
of the National Fire Protection Agency (NFPA).
• Prior to handling the batteries, touch a grounded metal object to dissipate any static charge that may have developed
on your body.
• Never use uninsulated tools or other conductive materials when installing, maintaining, servicing, or replacing
batteries.
• Use special caution when connecting or adjusting battery cabling. If an improperly connected or unconnected battery
cable contacts an unintended surface, arcing, fire, or a possible explosion can result.
• Replace immediately any batteries that show signs of cracking, leaking, or swelling. Batteries should be replaced by
authorized personnel using batteries of identical type and rating.

Equipment Cautions
• Do not operate NiCd and lead-acid batteries in the same room. NiCd emissions will neutralize the lead-acid solution,
rendering the battery useless.
• Overcharging the battery can result in a loss of capacity and excess release of gas.

Recycling and Disposal Instructions

Spent or damaged batteries are considered environmentally unsafe. Always recycle used batteries or dispose of the
batteries in accordance with all federal, state and local regulations.

NI-CD-XLUCNT-CASE 
 1.0 Setup and Commissioning
Alpha Technologies’ Nickel Cadmium Translucent Pocket Plate batteries are built in accordance with
IEC 60 623, EN60 623 and DIN 40 771 specifications and are designed to provide battery backup
power to support a variety of industrial powering applications.
There are three types of batteries available:

Duration Description
K/LP (Long) 1-100 hours Designed to support photovoltaic and energy
storage
KM/P (Medium) 5 min-5 hours Designed to support various switchgear
applications.
KH/P (High) 1 sec-90 minutes Designed for start up and UPS applications.

Always comply with the assembly drawings, circuit diagrams and other separate instructions. Any
plugs which are fitted to the cell opening for transportation must be removed. When batteries are
supplied filled and charged check the electrolyte level and, if necessary, top up as directed in section
5.2.
Check cell connectors and flexible cables to ensure they are firmly seated. Terminal nuts and
connectors must be firmly seated. If necessary, tighten with a torque spanner (torque loading for
M10:70in-lb (8Nm); M16:177in-lb (20Nm); M20:221in-lb (25Nm).

Before putting batteries into service for the first time:

For batteries that are... Do this...

Filled and charged Charge for 5 hours at the rated charging current I5..
I5 = C/5 Amperes,
where I5 = current (Ampere) and
C = nominal capacity of the battery (Ah)

Unfilled and uncharged
1. Fill batteries with the appropriate electrolyte up to the lower
electrolyte level mark.
2. Let stand for 5 hours.
. Charge for 15 hours at the rated charging current I5.
. Approximately one hour after completing the charge, adjust the
electrolyte level to the upper electrolyte level mark.

Stored 1. After assembly, charge the battery for 15 hours at the rated
charging current I5 .
2. Discharge at the rated current to 1Vpc.
. Charge for 15 hours at the rated charging current.

 NI-CD-XLUCNT-CASE
2.0 Storage
Rooms where batteries are stored must be clean, dry, cool and well ventilated. The ambient
temperature should be 50ºF (10°C) to 86º (30°C) in compliance with IEC 60623. Do not store cells in
the packaging or expose to direct sunlight or UV-radiation.
The plastic transport seals on each cell must be firmly in place. Check the seals upon receipt and
annually thereafter. If a seal fails, carbon dioxide can enter the cell resulting in carbonation of the
plates and decreased capacity.

Empty Discharged Cells

To store cells and batteries for long periods of time without damage, make sure they are deeply
discharged, drained, well sealed, and kept in appropriate storage facilities.

Filled Charged/Discharged Cells

• Filled cells can be stored no longer than 12 months from the time of delivery.
• Filled cells stored at temperatures above 86ºF (30°C) will lose capacity. Capacity can be lost at
the rate of 5% for every 18º above 86ºF (10º above 30°C).
• If electrolyte has been lost during transport, refill the cell to the “MIN” mark with electrolyte before
attempting to store it. (see Section 5.0).

3.0 Charging
NOTE:
Keep cell caps closed during charging.

CAUTION!
The temperature of the electrolyte, when charging, should not exceed 113ºF (45°C).

NOTE:
Taking measurements before and after charging and during discharge will help track changes and identify
problems. To record accurate measurements, wait two hours after charging for the electrolyte to cool
sufficiently. Forms are provided in section 8.0 to record results.

3.1 Boost Charging

3.1.1 W-Characteristic Curve (DIN 41775)
The charging current and its progression are dependent on the time available for
charging. The duration of the charge is determined by the initial charging current and
also by the progression of the characteristic curve of the charger.

• Restrict the initial charging current to a maximum of 1.5 x I5. This will keep the
temperature of the electrolyte and the gas buildup within reasonable limits.

• End charging as soon as 140% (charging factor 1.4) of the current previously
taken out has been replaced.

• Manually or automatically, switch off the charging process at approximately

1.55Vpc.

NI-CD-XLUCNT-CASE 
 3.0 Charging, continued

3.1 Boost Charging, continued

3.1.2 IU-Characteristic Curve (DIN 41773 Part 2)

The charger must be suited to the special charging characteristics for NiCd batteries
and must switch off or over to float charging when the final charging voltage is
reached.

• The rising battery charging voltage is limited to a value of 1.55–1.65Vpc.

• When the charging voltage reaches 1.55–1.65Vpc, restrict the charging current
to a maximum of 1.5 x I5.

3.1.3 WU-Characteristic Curve

This process corresponds in principle to the IU characteristic curve.

3.1.4 I-Characteristic Curve (DIN 41776)

The voltage present at the end of the charge is influenced by the type of cell
construction and the temperature of the electrolyte.

• Charge the battery for 7 hours at a constant charging current of I5.

• Switch off the charge either by hand or automatically when the terminal
voltage at a constant charging current is no longer rising. Voltage should reach
approximately 1.65–1.75Vpc. Measurements should be taken every half hour.

• 140% (charging factor 1.4) of the current previously taken out should be replaced
by charging.

3.2 Charging Time

To calculate the charging time required to reach capacity use this formula:

1.4 x rated capacity [Ah]

t [h] =
mean charging current [A]

3.3 Equalizing Charge

An equalizing charge restores battery capacity and efficiency. Charge over 15 hours at I5 or
with the boost charging stage to suit the characteristic curve of the available charger.
Check the electrolyte level after an equalizing charge.

10 NI-CD-XLUCNT-CASE
3.0 Charging, continued

3.4 Maintaining Charge

3.4.1 Float Charge (Standby Parallel Mode)
Float charging compensates for the losses from the battery due to self discharge,
maintaining a fully charged state.

• The charging current should be approximately one mA/Ah at 68ºF (20°C), based
on the assumption that no current is being taken from the battery.

• The float charge voltage is 1.40–1.42Vpc.

3.4.2 Buffer Operation

Buffer operation compensates for both the losses from the battery due to self
discharge and for any short term discharges.

• The charging voltage is approximately 1.45–1.55Vpc.

• The reference temperature is 68ºF (20°C).

4.0 Discharging
Discharge current levels are limited only by the temperature of the electrolyte, providing there are no
other restrictions with respect to voltage drop.
Avoid deep discharges below 0.6Vpc. If necessary, carry out an equalizing charge as described in
section 3.3 after a deep discharge. See section 7.2 for discharge current and voltage specifications.

5.0 Electrolyte
WARNING!
Caustic potash solution is corrosive! If contact with skin or eyes occurs, flush area with
water for 10-15 minutes and consult a doctor.

5.1 Electrolyte Composition

The electrolyte in NiCd batteries consists of a dilute caustic potash solution (specific gravity
1.20kg/litre ± 0.01kg/litre) with a lithium hydroxide component, in accordance with DIN–IEC
993.
Prepare the caustic potash solution according to factory regulations. The specific gravity of
the electrolyte does not indicate the charge state; it changes insignificantly during charging
and discharging and is only minimally related to temperature.

5.2 Topping Up
To comply with DIN-IEC 993, use only purified or distilled water to top up the electrolyte level.
Refill with electrolyte only if spilled electrolyte has to be replaced. If, during refilling or topping
up, electrolyte is splashed onto the cell cover or between the cell cases make sure to clean
and dry the area.

NI-CD-XLUCNT-CASE 11
 5.0 Electrolyte, continued

5.3 Filling/Replacing Electrolyte

Always fill cells using genuine electrolyte. The frequency of electrolyte replacement is largely
dependent on operating and ambient conditions.
Carbonate enrichment of the electrolyte (due to carbon dioxide in the atmosphere) can result
in a capacity reduction. It is recommended the electrolyte be changed when a carbonate
content of 75g/litre is reached. The carbonate content of the electrolyte can be tested in the
factory laboratory using a minimum quantity of 0.2 litres of electrolyte.
When testing the carbonate content of electrolyte:
• Using the pump that comes in the accessory kit, collect a minimum quantity of 0.2 litres
of electrolyte in a clean glass or polyethylene container. Paying strict attention to the
applicable hazardous goods transportation regulations, send the container to the factory
lab.
• It is best to take the sample of electrolyte half an hour after charging has ended and from
several of the cells in a battery.

• Do not take samples immediately after topping up.

• The electrolyte sample and the cells should be closed and sealed immediately after the
electrolyte has been removed.

• If electrolyte is spilled, use sand to dry the area, then saturate with water. Check to make
sure the PH is less than or equal to 7 to ensure the KOH has been neutralized.

5.4 Electrolyte Temperatures

• Take temperature measurements on cells located at the center of the battery.
• If possible, maintain an electrolyte temperature of 95ºF (35°C) while charging. If this
temperature is exceeded, the charging current should be reduced or charging should be
temporarily stopped.
• The temperature of the electrolyte should never exceed 113º (45°C), as higher
temperatures have a detrimental effect on the functioning and life of the cells.
• Low ambient or electrolyte temperatures down to -13ºF (-25°C) have no lasting
detrimental effect on the battery, they simply cause a temporary reduction in capacity.

6.0 General Maintenance

• Always keep the battery, its container and installation equipment clean and dry.
• Check the nuts on the battery terminals at least every six months to ensure they are seated firmly.
• Clean cell caps regularly. Replace defective seals and cell caps.
• At regular intervals, smear all bright metal parts on the cells, such as battery terminals and cell
connectors, with diluted, acid-free petroleum jelly. This does not include the cell cases. Take care
that the diluted petroleum jelly is not applied to plastic parts of the battery. Do not use solvent
based cleaning agents.
• Do not use or store NiCd batteries in the same room as lead acid batteries. Take suitable
precautions, such as ventilation or hermetic isolation of the rooms, to keep the charging gases
from lead acid batteries away from NiCd batteries.
• Do not use tools for lead acid batteries with NiCd batteries.

12 NI-CD-XLUCNT-CASE
7.0 Specifications
7.1 General Specifications
Specifications are subject to change without notice.

Capacity[Ah] Dimensions [mm] Weight [kg]

Type End VoltageVolt per Cell
1.10 V /5 H L B H H1 D WithoutElectroyte Total

KH 10P 10 46 85 237 257 2 x M 10 1.11 1.62 0.65 0.85 1.00 1.05 1.10 1.15

KH 20P 20 46 85 237 257 2 x M10 1.56 1.90 0.65 0.85 1.00 1.05 1.10 1.15

KH 30P 30 85 85 237 257 2 x M 10 2.28 3.05 0.65 0.85 1.00 1.05 1.10 1.15

KH 40P 40 85 85 237 257 2 x M 10 2.98 3.59 0.65 0.85 1.00 1.05 1.10 1.15

KH 50P 50 53 134 330 360 2 x M 20 3.23 4.15 0.65 0.85 1.00 1.05 1.10 1.15

KH 65P 65 69 134 330 360 2 x M 20 4.42 5.83 0.65 0.85 1.00 1.05 1.10 1.15

KH 80P 80 69 134 330 360 2 x M 20 5.52 6.72 0.65 0.85 1.00 1.05 1.10 1.15

KH 100P 100 105 137 330 360 2 x M 20 6.46 9.00 0.65 0.85 1.00 1.05 1.10 1.15

KH 125P 125 105 137 330 360 2 x M 20 7.56 9.81 0.65 0.85 1.00 1.05 1.10 1.15

KH 150P 150 108 165 364 400 4 x M 20 10.60 14.00 0.65 0.85 1.00 1.05 1.10 1.15

KH 185P 185 165 158 365 405 4 x M 20 11.90 17.60 0.65 0.85 1.00 1.05 1.10 1.15

KH 200P 200 165 158 365 405 4 x M 20 12.92 18.30 0.65 0.85 1.00 1.05 1.10 1.15

KH 235P 235 165 158 365 405 4 x M 20 14.48 19.35 0.65 0.85 1.00 1.05 1.10 1.15

Table 7-1, KH/P Range Specifications

Capacity[Ah] Dimensions [mm] Weight [kg]

Type End voltage Volt per cell
1.00 V / 5 h L B H H1 D Withoutelectrolyte Total

KL 11P 11 46 85 167 187 2 x M 10 0.71 1.03 1.00 1.05 1.10 1.15

KL 18P 18 46 85 237 257 2 x M 10 0.92 1.41 1.00 1.05 1.10 1.15

KL 24P 24 46 85 237 257 2 x M 10 1.12 1.51 1.00 1.05 1.10 1.15

KL 30P 30 46 85 237 257 2 x M 10 1.27 1.64 1.00 1.05 1.10 1.15

KL 40P 40 85 85 237 257 2 x M 10 1.80 2.68 1.00 1.05 1.10 1.15

KL 45P 45 85 85 237 257 2 x M 10 1.80 2.68 1.00 1.05 1.10 1.15

KL 55P 55 85 85 237 257 2 x M 10 2.05 2.82 1.00 1.05 1.10 1.15

KL 65P 65 85 85 237 257 2 x M 10 2.30 2.97 1.00 1.05 1.10 1.15

KL 80P 80 69 134 364 394 2 x M 16 3.37 5.32 1.00 1.05 1.10 1.15

KL 100P 100 69 134 364 394 2 x M 16 3.78 5.61 1.00 1.05 1.10 1.15

KL 120P 120 69 134 364 394 2 x M 16 3.96 5.74 1.00 1.05 1.10 1.15

KL 140P 140 69 134 364 394 2 x M 16 4.47 6.07 1.00 1.05 1.10 1.15

KL 160P 160 108 165 364 394 2 x M 16 5.70 9.80 1.00 1.05 1.10 1.15

KL 185P 185 108 165 364 394 2 x M 16 6.33 9.99 1.00 1.05 1.10 1.15

KL 200P 200 108 165 364 394 2 x M 16 6.69 10.35 1.00 1.05 1.10 1.15

KL 230P 230 108 165 364 394 2 x M 16 7.50 10.80 1.00 1.05 1.10 1.15

KL 270P 270 108 165 364 394 2 x M 16 8.32 11.26 1.00 1.05 1.10 1.15

KL 315P 315 108 165 364 394 2 x M 16 9.14 11.72 1.00 1.05 1.10 1.15

KL 340P 340 158 165 364 402 4 x M 20 12.20 17.40 1.00 1.05 1.10 1.15

KL 370P 370 158 165 364 402 4 x M 20 13.00 17.95 1.00 1.05 1.10 1.15

KL 400P 400 158 165 364 402 4 x M 20 13.80 18.50 1.00 1.05 1.10 1.15

KL 435P 435 158 165 364 402 4 x M 20 14.60 19.05 1.00 1.05 1.10 1.15

KL 470P 470 158 165 364 402 4 x M 20 15.40 19.60 1.00 1.05 1.10 1.15

Table 7-2, KL/P Range Specifications

NI-CD-XLUCNT-CASE 13
 7.1 General Specifications, continued

Specifications are subject to change without notice.

Table 7-3, KM/P Range Specifications

14 NI-CD-XLUCNT-CASE
7.2 Discharge Current Specifications

Specifications are subject to change without notice.

Type Seconds Minutes

1 5 10 30 1 5 10 15 30 60 90
KH 10 P 53.8 43.8 40.0 33.8 30.0 20.0 17.0 15.0 11.3 7.5 6.0
KH 20 P 107.5 87.5 80.0 67.5 60.0 40.0 34.0 30.0 22.5 15.0 12.0
KH 30 P 161.3 131.3 120.0 101.3 90.0 60.0 51.0 45.0 33.8 22.5 18.0
KH 40 P 215.0 175.0 160.0 135.00 120.0 80.0 68.0 60.0 45.0 30.0 24.0
KH 50 P 243.0 206.3 189.4 165.6 146.9 103.1 87.5 81.3 60.0 40.8 28.9
KH 65 P 316.9 268.1 246.2 215.3 190.9 134.1 113.8 105.6 78.0 53.0 37.6
KH 80 P 390.0 330.0 303.0 265.0 235.0 165.0 140.0 130.0 96.0 65.2 46.3
KH 100 P 432.0 360.0 336.0 292.0 256.0 184.0 160.0 140.0 108.0 72.0 56.0
KH 125 P 540.0 450.0 420.0 365.0 320.0 230.0 200.0 175.0 135.0 90.0 70.0
KH 150 P 576.0 499.0 466.0 405.0 357.0 259.0 219.0 191.0 150.0 114.0 84.0
KH 185 P 710.0 615.0 575.0 500.0 440.0 320.0 270.0 235.0 185.00 141.0 104.0
KH 200 P 752.0 656.0 616.0 528.0 468.0 344.0 296.0 260.0 212.0 152.0 112.0
KH 235 P 884.0 771.0 724.0 620.0 550.0 404.0 348.00 306.0 249.0 179.0 132.0

Table 7-4, KH/P Discharge Current to End Voltage 1.15 Vpc

Type Seconds Minutes

1 5 10 30 1 5 10 15 30 60 90
KH 10 P 66.3 56.3 51.3 43.0 38.8 27.5 22.5 20.0 15.0 9.0 6.3
KH 20 P 132.5 112.5 102.5 86.0 77.5 55.0 45.0 40.0 30.0 18.0 12.7
KH 30 P 198.8 168.8 153.8 129.0 116.3 82.5 67.5 60.0 45.0 27.0 19.0
KH 40 P 265.0 225.0 205.0 172.0 155.0 110.0 90.0 80.0 60.0 36.0 25.3
KH 50 P 300.0 265.6 243.8 209.4 187.5 137.5 115.6 106.3 76.3 48.1 32.3
KH 65 P 390.0 345.3 316.9 272.2 243.8 178.8 150.3 138.1 99.1 62.6 42.0
KH 80 P 480.0 425.0 390.0 335.0 300.0 220.0 185.0 170.0 122.0 77.0 51.7
KH 100 P 548.0 464.0 424.0 368.0 328.0 240.0 204.0 184.0 144.0 96.0 64.8
KH 125 P 685.0 580.0 530.0 460.0 410.0 300.0 255.0 230.0 180.0 120.0 81.0
KH 150 P 742.0 645.0 596.0 511.0 454.0 324.0 276.0 239.0 186.0 132.0 89.4
KH 185 P 915.0 795.0 735.0 630.0 560.0 400.0 340.0 295.0 230.0 163.0 110.0
KH 200 P 928.0 805.0 744.0 656.0 596.0 440.0 364.0 316.0 256.0 176.0 119.0
KH 235 P 1090 946.0 874.0 771.0 700.0 517.0 427.0 371.0 301.0 207.0 140.0

Table 7-5, KH/P Discharge Current to End Voltage 1.10 Vpc

Type Seconds Minutes
1 5 10 30 1 5 10 15 30 60 90
KH 10 P 78.8 66.3 62.5 52.5 46.3 33.8 26.3 23.8 17.5 9.4 6.5
KH 20 P 155.5 132.5 125.0 105.0 92.5 67.5 52.5 47.5 35.0 18.8 13.0
KH 30 P 236.3 198.8 187.5 157.5 138.8 101.3 78.8 71.3 52.5 28.1 19.5
KH 40 P 315.0 265.0 250.0 210.0 185.0 135.0 105.0 95.0 70.0 37.5 26.0
KH 50 P 350.0 309.4 287.5 250.0 231.3 168.6 138.8 121.9 84.4 49.1 33.1
KH 65 P 455.0 402.0 373.8 325.0 300.6 219.4 180.4 158.4 109.7 63.8 43.1
KH 80 P 560.0 495.0 460.0 400.0 370.0 270.0 222.0 195.0 135.0 78.5 53.0
KH 100 P 640.0 540.0 496.0 432.0 396.0 304.0 252.0 220.0 164.0 98.4 66.2
KH 125 P 800.0 675.0 620.0 540.0 495.0 380.0 315.0 275.0 205.0 123.0 82.7
KH 150 P 908.0 758.0 701.0 612.0 551.0 405.0 341.0 308.0 243.0 135.0 90.6
KH 185 P 1120.0 935.0 865.0 755.0 680.0 500.0 420.0 380.0 300.0 167.0 112.0
KH 200 P 1130 950.0 875.0 768.0 696.0 536.0 452.0 428.0 304.0 180.0 121.0
KH 235 P 1328 1117 1028 902.0 818.0 630.0 531.0 503.0 357.0 212.0 142.0
Table 7-6, KH/P Discharge Current to End Voltage 1.05 Vpc

NI-CD-XLUCNT-CASE 15
 7.2 Discharge Current Specifications, continued

Specifications are subject to change without notice.

Type Seconds Minutes
1 5 10 30 1 5 10 15 30 60 90
KH 10 P 92.5 78.8 71.3 61.3 55.0 40.0 31.3 27.5 18.5 9.5 6.6
KH 20 P 185.00 157.5 142.5 122.5 110.1 80.0 62.5 55.0 37.0 19.0 13.2
KH 30 P 277.5 236.3 213.8 183.8 165.0 120.0 93.8 82.5 55.5 28.5 19.8
KH 40 P 370.0 315.0 285.0 245.0 220.0 160.0 125.0 110.0 74.0 38.0 26.4
KH 50 P 409.4 362.5 334.4 290.6 268.8 196.9 159.4 134.4 87.5 50.0 33.5
KH 65 P 532.2 471.3 434.7 377.8 349.4 255.9 207.2 174.7 113.8 65.0 43.6
KH 80 P 665.0 580.0 535.0 465.0 430.0 315.0 255.0 215.0 140.0 80.0 53.6
KH 100 P 704.0 604.0 560.0 496.0 452.0 344.0 300.0 256.0 176.0 100.0 67.2
KH 125 P 880.0 755.0 700.0 620.0 565.0 430.0 375.0 320.0 220.0 125.0 84.0
KH 150 P 1038 892.0 835.0 714.0 641.0 454.0 381.0 336.0 258.0 138.0 92.4
KH 185 P 1280 1100 1030 880.0 790.0 560.0 470.0 415.0 318.0 170.0 114.0
KH 200 P 1288 1120 1040 910.0 840.0 648.0 560.0 500.0 344.0 184.0 123.0
KH 235 P 1513 1316 1222 1070 987.0 761.0 658.0 588.0 404.0 216.0 145.0

Table 7-7, KH/P Discharge Current to End Voltage 1.00 Vpc

Type Seconds
1 5 10 30 60 90

KH 10 P 127.5 110.0 96.3 91.4 82.5 60.0

KH 20 P 255.0 220.0 192.5 182.5 165.0 120.0
KH 30 P 382.5 330.0 288.8 273.8 247.5 180.0
KH 40 P 510.1 440.0 385.0 365.0 330.0 240.0
KH 50 P 556.3 490.6 437.5 409.4 375.0 284.4
KH 65 P 723.0 637.8 568.8 532.2 487.5 399.7
KH 80 P 890.0 785.0 700.0 655.0 600.0 505.0
KH 100 P 1020 880.0 780.0 720.0 660.0 596.0
KH 125 P 1275 1100 975.0 900.0 825.0 720.0
KH 150 P 1590 1410 1280 1040 905.0 890.0
KH 185 P 1770 1540 1450 1300 1210 1080
KH 200 P 2030 1880 1760 1430 1370 1210
KH 235 P 2385 2180 1970 1660 1580 1390

Table 7-8, KH/P Discharge Current to End Voltage .85 Vpc

Type Seconds
1 5 10 30 60 90
KH 10 P 165.0 145.0 133.8 126.3 115.0 75.0
KH 20 P 330.0 290.0 267.5 252.5 230.0 150.0
KH 30 P 495.0 435.0 401.3 378.8 345.0 225.0
KH 40 P 660.0 580.0 535.0 505.0 460.0 300.0
KH 50 P 753.1 665.6 609.4 575.0 531.0 359.4
KH 65 P 979.1 865.3 792.2 747.5 690.6 467.2
KH 80 P 1205 1065 975.0 920.0 850.0 575.0
KH 100 P 1360 1200 1088 1016 920.0 652.0
KH 125 P 1700 1500 1360 1270 1150 815.0
KH 150 P 2030 1780 1660 1525 1405 1110
KH 185 P 2600 2290 2130 1920 1760 1340
KH 200 P 2810 2480 2310 2005 1840 1490
KH 235 P 3300 2910 2720 2460 2270 1810

Table 7-9, KH/P Discharge Current to End Voltage .65 Vpc

16 NI-CD-XLUCNT-CASE
7.2 Discharge Current Specifications, continued

Specifications are subject to change without notice.

Type 30 min 1 hr 2 hr 3 hr 4 hr 5 hr 6 hr 7 hr 8 hr 9 hr 10 hr
KL 11P 5.95 5.15 4.08 3.07 2.62 2.24 1.95 1.68 1.52 1.35 1.21
KL 18P 9.78 8.07 6.12 4.95 4.02 3.36 2.91 2.57 2.25 2.00 1.80
KL 24P 13.04 10.76 8.16 6.60 5.36 4.48 3.88 3.42 3.00 2.66 2.40
KL 30P 16.30 13.45 10.20 8.25 6.70 5.60 4.85 4.28 3.75 3.33 3.00
KL 40P 20.00 17.20 12.90 9.80 8.40 7.40 6.30 5.50 4.80 4.30 3.90
KL 45P 22.50 19.40 14.60 11.00 9.40 8.30 7.10 6.10 5.40 4.80 4.40
KL 55P 27.50 23.70 17.80 13.50 11.50 10.20 8.70 7.50 6.60 5.90 5.30
KL 65P 32.50 28.00 21.00 16.00 13.60 12.00 10.30 8.90 7.80 7.00 6.30
KL 80P 38.40 33.60 25.80 20.30 16.80 14.20 12.00 10.40 9.40 8.40 7.50
KL 100P 48.00 42.00 32.30 25.40 21.00 17.70 15.00 13.00 11.70 10.50 9.40
KL 120P 57.60 50.40 38.80 30.50 25.20 21.20 18.00 15.60 14.00 12.60 11.30
KL 140P 67.20 58.80 45.20 35.60 29.40 24.80 21.00 18.20 16.40 14.70 13.20
KL 160P 72.50 63.40 49.80 39.80 33.30 28.40 24.30 21.00 18.50 16.50 14.90
KL 185P 73.70 64.30 52.60 43.60 37.30 32.60 28.50 25.00 21.70 18.80 16.70
KL 200P 79.70 69.50 56.80 47.20 40.30 35.20 30.80 26.70 23.30 20.80 18.70
KL 230P 91.60 80.00 65.30 54.30 46.40 40.50 35.40 30.70 26.80 23.90 21.50
KL 270P 107.60 93.90 76.70 63.70 54.40 47.60 41.60 36.00 31.50 28.00 25.20
KL 315P 125.50 109.50 89.50 74.30 63.50 55.50 48.50 42.00 36.70 32.70 29.40
KL 340P 141 118 94.00 80.00 69.00 60.00 50.30 43.50 38.30 34.30 31.10
KL 370P 154 128 102 87.00 75.00 65.00 54.80 47.30 41.70 37.30 33.90
KL 400P 166 139 111 94.00 81.00 71.00 59.20 51.10 45.10 40.30 36.60
KL 435P 180 151 120 103 88.00 77.00 64.40 55.60 49.10 43.90 39.80
KL 470P 195 163 130 111 95.00 83.00 69.60 60.10 53.00 47.40 43.00

Table 7-10, KL/P Discharge Current to End Voltage Rate 1.15 Vpc

Type 30 min 1 hr 2 hr 3 hr 4 hr 5 hr 6 hr 7 hr 8 hr 9 hr 10 hr
KL 11P 8.15 6.53 4.84 3.73 2.85 2.35 2.02 1.79 1.56 1.39 1.26
KL 18P 12.21 10.17 7.56 5.64 4.38 3.51 2.97 2.63 2.30 2.05 1.84
KL 24P 16.28 13.56 10.08 7.52 5.84 4.68 3.96 3.51 3.07 2.73 2.46
KL 30P 20.35 16.95 12.60 9.40 7.30 5.85 4.95 4.39 3.84 3.41 3.07
KL 40P 26.10 21.50 15.70 11.70 9.20 7.70 6.50 5.60 4.90 4.40 3.90
KL 45P 29.50 24.20 17.70 13.20 10.30 8.60 7.30 6.40 5.60 4.90 4.40
KL 55P 36.00 29.60 21.60 16.10 12.60 10.60 8.90 7.80 6.80 6.00 5.40
KL 65P 42.50 35.00 25.50 19.00 14.90 12.50 10.50 9.10 8.00 7.10 6.40
KL 80P 49.20 41.60 31.40 24.40 19.20 15.60 13.20 11.30 9.90 8.80 8.00
KL 100P 61.50 52.00 39.20 30.50 24.00 19.50 16.50 14.10 12.30 11.00 10.00
KL 120P 73.80 62.40 47.00 36.60 28.80 23.40 19.40 17.00 14.80 13.20 12.00
KL 140P 86.10 72.80 54.90 42.70 33.60 27.30 23.10 19.80 17.30 15.40 14.00
KL 160P 92.90 78.50 60.40 48.00 38.10 30.90 26.30 22.70 19.90 17.70 16.00
KL 185P 94.30 79.60 64.20 53.00 42.90 34.70 30.10 26.40 23.10 20.60 18.50
KL 200P 101.90 86.00 69.40 57.30 46.30 37.50 32.60 28.60 25.00 22.20 20.00
KL 230P 117.20 98.90 79.80 65.90 53.30 43.10 37.50 32.90 28.80 25.60 23.00
KL 270P 137.60 116.10 93.70 77.40 62.60 50.60 44.00 38.60 33.80 30.00 27.00
KL 315P 160.50 135.50 109.30 90.30 73.00 59.00 51.30 45.00 39.40 35.00 31.50
KL 340P 188 163 120 95.00 80.00 67.00 55.80 48.10 42.40 37.90 34.30
KL 370P 204 177 131 103 87.00 72.00 60.70 52.40 46.10 41.30 37.30
KL 400P 221 191 141 111 94.00 78.00 65.60 56.60 49.90 44.60 40.30
KL 435P 240 208 154 121 102 85.00 71.40 61.50 54.20 48.50 43.90
KL 470P 260 225 166 131 110 92.00 77.10 66.50 58.60 52.40 47.40

Table 7-11, KL/P Discharge Current to End Voltage Rate 1.10 Vpc
NI-CD-XLUCNT-CASE 17
 7.2 Discharge Current Specifications, continued

Specifications are subject to change without notice.

Type 30 min 1 hr 2 hr 3 hr 4 hr 5 hr 6 hr 7 hr 8 hr 9 hr 10 hr
KL 11P 10.46 7.93 5.34 3.93 2.92 2.38 2.06 1.78 1.57 1.44 1.31
KL 18P 15.60 12.06 8.22 5.88 4.50 3.57 3.02 2.66 2.33 2.06 1.86
KL 24P 20.80 16.08 10.96 7.84 6.00 4.76 4.02 3.54 3.11 2.75 2.48
KL 30P 26.00 20.10 13.70 9.80 7.50 5.95 5.03 4.43 3.89 3.44 3.10
KL 40P 32.00 25.20 16.90 12.30 9.50 7.90 6.60 5.70 5.00 4.50 4.10
KL 45P 36.00 28.40 19.10 13.80 10.60 8.80 7.40 6.50 5.60 5.10 4.60
KL 55P 44.00 34.70 23.30 16.90 13.00 10.80 9.10 7.90 6.90 6.20 5.60
KL 65P 52.00 41.00 27.50 20.00 15.40 12.80 10.70 9.30 8.20 7.30 6.60
KL 80P 62.00 50.80 35.60 25.70 19.80 15.80 13.30 11.40 9.90 9.00 8.10
KL 100P 77.50 63.50 44.50 32.10 24.80 19.80 16.60 14.30 12.40 11.20 10.10
KL 120P 93.00 76.20 53.40 38.50 29.80 23.80 19.90 17.10 14.90 13.40 12.10
KL 140P 108.50 88.90 62.30 44.90 34.70 27.70 23.20 20.00 17.40 15.70 14.10
KL 160P 117.00 95.70 68.50 51.00 39.30 31.70 26.60 23.00 20.20 18.00 16.20
KL 185P 115.10 96.60 72.50 57.70 45.20 36.40 30.50 26.70 23.40 20.70 18.70
KL 200P 124.40 102.20 78.40 62.40 48.90 39.40 33.00 28.90 25.30 22.40 20.20
KL 230P 143.10 117.60 90.20 71.80 56.20 45.30 38.00 33.20 29.10 25.80 23.20
KL 270P 168.00 138.00 105.90 84.30 66.00 53.10 44.60 39.00 34.10 30.30 27.30
KL 315P 196.00 161.00 123.50 98.30 77.00 62.00 52.00 45.50 39.80 35.30 31.80
KL 340P 224 188 140 104 82.00 67.30 56.40 48.60 42.80 38.30 34.70
KL 370P 244 205 153 113 90.00 73.00 61.40 52.90 46.60 41.70 37.70
KL 400P 264 221 165 123 97.00 79.00 66.40 57.20 50.40 45.10 40.80
KL 435P 287 241 180 133 105.5 86.00 72.20 62.20 54.80 49.10 44.30
KL 470P 310 260 194 144 114 93.00 78.00 67.20 59.20 53.00 47.90

Table 7-12, KL/P Discharge Current to End Voltage Rate 1.05 Vpc

18 NI-CD-XLUCNT-CASE
7.2 Discharge Current Specifications, continued

Specifications are subject to change without notice.

Table 7-13, KM/P Discharge Current to End Voltage 1.15 Vpc

Table 7-14, KM/P Discharge Current to End Voltage 1.10 Vpc

NI-CD-XLUCNT-CASE 19
 7.2 Discharge Current Specifications, continued

Specifications are subject to change without notice.

Table 7-15, KM/P Discharge Current to End Voltage 1.05 Vpc

Table 7-16, KM/P Discharge Current to End Voltage 1.00 Vpc

20 NI-CD-XLUCNT-CASE
8.0 Forms
Charging Recording Form
Record before charging and two hours after

Model of Battery Date

Battery Bank No. Room Temperature

Charging Current Total Battery Voltage

Remarks

Cell # Voltage S.G. of Electrolyte Electrolyte Temperature

NOTE:
Wait two hours before taking final readings, to allow the electrolyte to cool.

Fig. 8-1, Charge Recording Form

NI-CD-XLUCNT-CASE 21
 8.0 Forms. continued

Discharge Recording Form

Model of Battery Date

Battery No. Room Temperature

Charging Current Total Battery Voltage

Remarks

Cell # Inital Voltage Cell Voltage at Time Period End

15min 30min 1hr 2hr 3hr 4hr 4:30hr 5 hr

Fig. 8-2, Discharge Recording Form

22 NI-CD-XLUCNT-CASE
Power
Alpha Technologies ®

Alpha Industrial Power, Inc

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Due to continuing product improvements, Alpha reserves the right to change specifications without notice.
Copyright © 2007 Alpha Technologies, Inc. All rights reserved. Alpha is a registered trademark of Alpha Technologies. NI-CD-XLUCNT-CASE