Professional Documents
Culture Documents
1. SCOPE 2
2 REFERENCES 2
3 RESPONSIBILITIES 2
4 RESOURCES 3
Materials
Equipment
Personnel
6 PROCEDURE 5
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1. SCOPE
This method of statement specifies the sequences and methodology for the
installation of MEP system for Water Treatment Plant.
2. REFERENCES:
3. Responsibilities
3.1 All works associated with above mentioned project limited to the installation
of MEP for Water treatment plant and will be the responsible in accordance with the
contract.
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3.2.2 QA/QC Engineer
He/she is responsible to ensure work has been done as per the specification
and drawings, inspections are done as per Quality Control Procedure and
offer works for (CONSULTANT/CLIENT) inspection.
3.2.3 Supervisor/Foreman
Carrying out the work and the proper distribution of all the
available resources in coordination with the site engineer on a
daily basis.
Daily reports of the works achieved and coordinate for the future
planning with the Site engineer.
Incorporate all the QC and Safety requirements as requested
by the concerned Engineer.
Met with any type of unforeseen incidents or requirements and
reporting to the site engineer immediately
4. RESOURCES:
4.1 Materials
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m. Valves
n. Fittings
o. Control Panel
4.2 Equipment
a. Tool Box
b. Measuring Tape
c. Hacksaw
d. Spirit Level
e. Drill Machine / Grinder
f. Pressure Gauges
g. Hand Pump/Electric Pressure Pump
h. Ammeter/Voltmeter
i. Welding Machine
4.3 Personnel
a. Site Engineer
b. QA/QC Engineer
c. Supervisor/Foreman
d. Skilled workers
SE - Site Engineer
QC - Quality Engineer
FR - Foreman
WIR - Work Inspection Request
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6. PROCEDURE (MEP WORKS)
6.1 METHOD AND SEQUENCE OF CONSTRUCTION
6.2 Installation procedure of uPVC Pipe Work for Water Treatment Plant
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6.2.2 Handling
During transportation pipes must be handled with care.
Do not drop or drag pipes especially on hard surfaces.
This is particularly important where the pipe ends have been
pre- prepared in the form of spigots (e.g. chamfered ends)
and integral sockets.
Where ever possible the loading and unloading of pipes to be
carried safely. When mechanical fitting equipment is to be used,
no metallic slings, hooks or chains should be used in direct contact
with the pipe. Ropes or web slings are preferred, as they will not
damage the pipe wall.
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All pipes and fittings should be properly covered with tarpaulins
to protect them from UV rays. The tarpaulins are to be fixed to
the wooden supports, which allow a free passage of air around
the pipes.
Fittings will be stored in sheltered conditions in the boxes as
supplied to protect them from weathering and accidental damage.
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6.2.5 Installation
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6.2.5.2 Pipe Supports (for uPVC Pipes)
For the pipes above ground supports will be given of ring type pipe
clamps with rubber packing and for pipes at more height will be given
standard galvanized channel support with pipe clamps.
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certificate indicating the start and end, together with the pressure rated
and losses and get signature from Consultant
After checking the bar rating passed, remove the pressure of the pipes
up to 1 bar by experience person.
After remove the end plugs and valves.
Remove the water and flushed the lines.
Close all the end points using masking tapes.
6.4.1 Mark out the location of the plinths for the pumps and filters as per
approved shop drawings and cast the plinths in place up to the required
thickness.
6.4.2 Fix the interconnected pipe work between the pumps, filters and
the suction and delivery lines as per the approved drawings.
6.4.3 Route and level shall be as per the approved drawing and clearance to
be maintained as required.
6.4.4 After installation of equipment’s & piping’s in pump room are
completed and raise stage by stage WIR for getting approval
from the consultant as per approved ITP.
6.4.6 Installation of cable tray and trunking shall be carried out as per
specification and approved shop drawing.
6.4.7 Cable tray and cable trunking and related accessories shall be by an
approved manufacturer and the material should be inspected prior to
the installation of work.
6.4.8 Route and level shall be as per the approved drawing and clearance to be
maintained as required.
6.4.9 Support spacing to be executed as per the approved drawing and site
condition.
6.4.10 Spacing between others services shall be coordinated on the site.
6.4.11 Remove burrs and sharp edges from cable trays/trunking.
6.4.12 Fasten cable tray/ cable trunking to building structure.
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6.4.13 Any cutting or drilling support channel, threaded rod, tray/trunking
edges shall be cleaned up and painted with zinc paint.
6.4.14 Install cable tray/trunking with enough space to permit access for
installing cables. Install the cable tray/trunking with proper
alignment with other services.
6.4.15 After installation clean and cover it properly to avoid any mechanical
damages from other services.
6.4.16 Install cables only when cable tray/trunking installation has been
completed and raise stage by stage WIR for getting approval
from the consultant as per approved ITP.
6.4.17 Install the control panel.
6.4.18 Terminate the cables at the control panel as well as the equipment
and pumps.
1. Check for fresh water supply line in the pump room for filling and make up.
2. Check for incoming power supply for the control panel
3. Verify the connection and termination of control panel
4. The water has to be filled to the required level in the raw water tank.
5. After that close and open all the necessary valves to start the system
6. First set to open the butterfly valve on the suction line and discharge line.
7. Run the filtration pump on HAND position to start the operation
8. Check the direction of rotation of pump is proper
9. The chemical system is filled with appropriate reagents and working properly.
10. Check for any leakage in the piping, if there is turn OFF the pump
and close all the valves to rectify the fault.
11. If there is no leakage or fault in the system, continue the operation.
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8.0 Quality Control
8.1 Check all the materials delivered to site are inspected properly as per
approved MAR (Material Approval request) and proper storage.
8.2 Work shall be carried out by the site personnel under strict supervision
and guidance of the supervisors/foreman / engineers.
8.3 Work inspection Request (WIR) will be submitted for witness and hold
points as detailed in the attached Inspection and Test Plan for MEP.
8.4 Pressure gauges for testing will be calibrated and certificates will be provided
during testing.
9.0 Safety
9.1 All workers shall wear PPE
9.2 Proper access, sign board and barriers shall be provided as required
9.3 Sufficient illumination and ventilation should be available at working
Areas.
10.0 Attachments
10.1 Inspection Test Plan
10.2 Risk assessment
10.3 Manufacturers Manual
10.3 Checklist for Mechanical Installation
10.3 WIR format
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