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Plumbing and Drainage Piping Installation Works Rev. 01
Gilbert A. Neptuno
Senior Site Manager Thang Long Fire Co.
THANH LONG FIRE CO. LTD.
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works
SUNRISE CITY PLOT V PROJECT
TABLE OF CONTENTS
1.0 Purpose...........................................................................................2 2.0 Definitions.......................................................................................3 2.1 Party..............................................................................................3 ..............................................................................................3 3.0 Specific Standards...........................................................................3 3.1 References and Standard............................................................3 4.0 Materials.........................................................................................3 4.1 uPVC Pipes –De Nhat..................................................................3 4.2 PPR Pipes – Aquatherm...............................................................4 Machinery and Tools........................................................................5 4.3 Machinery and tools for construction...........................................5 4.4 Machinery and tools for testing...................................................5 6.0 Preparation Works / Procedure..........................................................7 7.0 Work Flow Chart........................................................................8 8.0 Construction Method........................................................................8 8.1 PPR Pipes and Fittings Installation..............................................8 8.2 uPVC Pipes and Fittings Installation Works................................24 8.3 Cast Iron Pipes and Fittings Installation.....................................33 9.0 Quality Control...............................................................................39 Test Method and Test Plan, Test Record Forms, Inspection Forms.........42 1. Test Method........................................................................42 2. Inspection and Test Plan.........................................................44 10.0 Safety Plan..................................................................................45 11.0 Appendix.....................................................................................45
1.0 Purpose The objective is to describe the installation of Plumbing & Drainage System associated with installation of internal pipes to ensure compliance with contract requirements,
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THANH LONG FIRE CO. LTD.
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works
SUNRISE CITY PLOT V PROJECT
approved shop drawing, combine and coordinated all services and structural penetration shop drawings, material, specification and quality control. 2.0 Definitions This Method Statement describes the work execution on the installation of pipes for plumbing system and piping works. 2.1 Party All M & E works (Plumbing & Drainage System) for Basement 01 & 02, Master Ground Floor, Podium and V2 & V3 Tower will be carried out by Thang Long Fire Co. Ltd. 2.2 Scope of Works This procedure establishes the instructions for the preparation and control of Inspection and Test Plan (ITP) for field construction activities and notification to Owner’s project management for their selected inspection point in a timely manner. The method statement is applied to the installation of water supply pipe and sanitation equipment for Sunrise City Project – Plot V. 3.0 Specific Standards 3.1 References and Standard Materials uPVC pipe for Soil, Waste, Vent and Drain System PPR pipe for Cold and Hot Water Pipe System Cast Iron Pipe for Soil, Waste & Drain at Basement high level and transfer floor 4.0 Materials 4.1 uPVC Pipes –De Nhat These uPVC pipes and HDPE pipes has registered and tested product quality at Directorate for Standards and Quality Assurance and Testing center 3 on use purpose : Pipe for Industries Pipes for Water Supply Pipe for Water Drainage Pipe for Electrical Conduit In addition, all materials have been tested and delivered with good quality and assurance of “Top Quality in the Market” policy. The first uPVC and HDPE pipes systems could have good performance in the field of application as: Standard SS 213 & SS 272 DIN 8077/8078 ASTM A74
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THANH LONG FIRE CO. LTD.
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works
SUNRISE CITY PLOT V PROJECT
Drinking water, industrial process water, domestic / industrial waste water treatment, drain water / waste water discharge, well drilling, agriculture irrigation, aquaculture, electrical and telecom. The first uPVC & HDPE pipes are manufactured in compliance: +uPVC pipe: ASTM 2241, TCVN 6151, ISO 2531, AS 1477, CNS 1299, SS 213 equivalent to BS 3505, ISO 4422, BS4514, BS 5255, AS 1415. +HDPE pipe The uPVC and HDPE pipes system have been widely known by professional and proven for their characteristics: a. b. c. d. e. f. g. h. Light weight, easy in handling and save operating costs. Smooth surface and greater hydraulic capacity. Strong mechanical strength, good resistance to impact and pressure. Corrosion resistance from electrolyte erosion, bacterial attack and chemical erosion. Non-toxic, no influence on water quality. Good insulation and fire retardation. Provide excellent protection for electrical wiring system. Simple and readily joined, easy installation work. Small friction factor.
PPR Pipes – Aquatherm
Aquatherm is a pipe system with many applications due to its special characteristics and versatility. Potable water pipe networks: for cold and hot water installations for residential buildings, hospitals, hotels, office and school buildings etc. house connections, boiler connections, water distribution, riser and water point connection. Heating pipes for residential houses: heat generator connections, heating manifolds, risers, high rise, manifold connections and radiator connections. This pipe system is applied in all fields of new installation, repair and renovation. According to DIN 1988 T2 all installation parts coming directly in contact with potable water are commodity goods according to the Law of Food and Commodity Goods. All piping system and fittings system have UV stabilizer to bridge transport and installation times. Maximum storage time in the open air is 6 months. For the application in open air Aquatherm offers composite pipes with UV-protective layer made from polyethylene, which excludes damages caused by sunlight.
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PP-R pipe is connected with the welding method used in welding and electricity to heat with.3.4.4 4.5 Portable Motorized Test Pump Manual Hand Pump Water Pressure Gauges Air Bleeding Valve Test Plugs 5.4 Power drill Hand hacksaw Square end sawing vice Sizing tool Reamer & sand paper Screw gauge Drill Press Machine Fire Extinguisher Hand tools Scaffolds Clean rug and cloth Vinyl Sheet Vinyl Tape Brush (Enamel and Wire) Machinery and tools for testing 126.96.36.199 4.10 188.8.131.52.0 Materials Handling.3 Machinery and tools for construction 4.3.12 4. cork or wool.1 PURPOSE Page 5 of 46 .3.THANH LONG FIRE CO.3. related to water flow and hydraulic shock within a building.3.6 4. fitting for down feed line and distribution line system. LTD.3. Machinery and Tools 4. provide a sound proofing effect on noise transmission.7 4.3.3. Storage and Delivery 5.2 4.14 4. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT The sound insulation qualities of the PPR Pipe system.3.1 4. Aquatherm don’t produce any gas toxicity. Therefore the sound transmission is much lower compared to metallic pipes.5 4. To avoid fire and smoke transmission aquatherm advises the use of fire retardant seals and the fire resistance period is the minimum period in minutes.1 4. This pipe system complies with the requirements of the fire classification B2 DIN 4102 (normal inflammable).4.4.8 4.13 4. Compared to natural products like wood.3.3 4.11 4.4 4.3 4. This material is applicable to both cold & hot water supply piping.9 4.3.
6 RECEIVING Receiving inspection shall be performed by the KEC engineer and Client/Project Engineer for material and equipment received STORAGE a) Storage Area 1. b) Receiving shall be performed in conjunction with inspection by KEC Engineer. LTD. 5. 5. furnished or controlled by Thang Long for Sunrise City Plot V Project. equipment and supplies purchased. maintenance and inspection of items received by Thang Long for the construction of Sunrise City Plot V Project. handling. storage. The Client/Project Engineer shall designate the lay down areas for the bulk materials. c) The Subcontractor shall record each item on the material stock inventory report and shall be submitted to KEC for monitoring.4 GENERAL a) Material Control & Receiving shall consist primarily of commercial receipt including count. condition and identification. 5. Thang Long Engineer shall notify the Client/Project Engineer upon arrival in HCM one day in advance for receiving inspection to site.3 RESPONSIBILITY a) Thang Long engineer shall be responsible for the implementation of receiving inspection and notifying Owner’s Project Engineer (1 day in advance) of the arrival of material using the material delivery IDP forms for the materials w/c Thang Long purchased in the local market. 5.2 SCOPE This procedure is applicable to receiving.THANH LONG FIRE CO. and for overseas. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT This purpose is to provide instruction for the control and receipt of material. the arrival of material shall be advised to Client/Project Engineer on the shipment date and ETA in HCM. Access to storage areas shall be controlled and limited only to authorized personnel. b) The Subcontractor shall place items in the storage areas to which they are assigned. c) Receiving inspection shall be performed based on the requirement of the latest approved materials and procurement documents. Page 6 of 46 .
Upon completion of the work operation. heated and cooled. 5. Page 7 of 46 . ITP shall be prepared by responsible Thang Long Engineer according to construction detail schedule on the basis of the applicable shop drawings. 2. the responsible Thang Long Engineer shall review item covered by the applicable ITP to assure that the work has been completed satisfactorily and that the ITP and all supplementary documentation is attached and submitted to the Engineer. packed and labeled as per item against the packing list or receipt from the manufacturer. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 2. KEC engineer shall perform the periodic inspection for storage area every week. Thang Long Engineer shall prepare the Request for Inspection and notify to the Engineer not less than one working day in advance for required hold and witness point. pipe are cut. b) Items stacked for storage shall be arranged so that the racks. to witness how the PPR.8 METHODS a) All items shall be stored in such a manner as to permit ready access for inspection and maintenance without excessive handling in order to minimize risk or damage. Thang Long Engineer shall follow up the inspection activities in accordance with the “ITP”.THANH LONG FIRE CO. 3. cribbing or crates are bearing the full weight without distortion of the item.I. 5. 4. method statement and/or specification. joined together. 5. LTD. uPVC and C. Cleanliness and good housekeeping practices shall be enforced at all times in the storage areas 3. Thang Long shall request the Engineer for visual check on site. For site inspection.7 MARKING The subcontractor shall ensure that material delivered to site are neatly arranged.0 Preparation Works / Procedure 1. 6.
according to based on approved drawings . valves and accessories 2) Heating of pipe and fitting .etc. Shop Drawing 3. Approved . Vent & Drainage pipe Inspection Approved Rejected 1. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 7. LTD. 2.After the stipulated heating times. Hydraulic Test – Coldmachine as shown below pipes use cutting & Hot Water Piping. shop installationthe necessary length.0 Construction Method 8. 4. Method Statement Rejected Engineer's/Consultant’s Comments Approved Materials procurement & delivery to site.For bigger1. Water Leak Test– Soil. fittings. Pipe insulation (where applicable) Pipe penetration seals Fire stopping –FS One (Hiltii Brand) Pipe system cleaning & flushing Inspection Approved 1. quickly remove pipe and fitting from the welding tool (See table 1) Page 8 of 46 . Hangers / Supports Installation Pipe pipe2.THANH LONG FIRE CO. Final connection to equipment. . Cut the pipe at right angles to the pipe Inspection axis. Rejected 8. Waste.Cut the pipe following the marking. Rejected 2.Push the end of the pipe up to the welding depth into the welding tool. Installation of equipment 2.Mark Rejected Approved 1. 3. Materials 2.1 Inspection Approved Installation of pipe opening through / on PPR Pipes and Fittings Installation slab & walls a) Adhesive Bonding Joint for PPR Pipes and Fittings Inspection Rejected Rejected 1) Cutting of the pipe .0 Work Flow Chart 1.
All used devices and tools must have reached the necessary operating temperature of 260 deg. . . METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT .composite layer has been completely remove. Page 9 of 46 .Join them immediately until the marked welding depth is covered by the PPR bead from the fitting.Suitable measuring instrument have to measure a temperature up to 350 deg C. LTD.Before starting the fusion. . check if the aluminum-PP. C.THANH LONG FIRE CO.
iii. 90. 160. 200 and 250 mm. 63. 75. 2 .Weld in saddles are used for: i. 125. The substitution of a tee. Page 10 of 46 . Branch connections in risers. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 2) Weld in saddles . 50. Branch connections in existing installations.Weld in saddles are available for pipe outer diameter of 40. The maximum sensor well diameter is specified in the following Table. ii. Sensor wells. etc. LTD.THANH LONG FIRE CO. 110.
.The Welding surfaces have to be clean and dry. Page 11 of 46 . C . Pressed and wait for 15 sec.Fusing the weld-in saddle with the pipe the outer surface and the pipe inner wall connection reaches highest stability.Drill through the pipe wall at the intended outlet point by using the drill. to cool before exposed to full loading.Insert the heating tool on the concave side of the weld-in saddle tool into the hole drilled in the pipe wall until the tool is completely in contact with the outer wall of the pipe. Wait for 10 mins.Insert the heating tool on the concave side of the weld-in saddle tool into the hole drilled in the pipe wall until the tool is completely in contact with the outer wall of the pipe. .Insert the weld-in saddle in to the heated drilled hole.THANH LONG FIRE CO. . . . Next the weld-in saddle tool is inserted in to the heating sleeve until the saddle surface is up against the convex side of the welding tool. The heating time of the elements is generally 30 sec.The welding device/saddle welding tool must have reached the required operating temperature of 260 deg. LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT .
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Page 12 of 46 .THANH LONG FIRE CO. LTD.
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Page 13 of 46 . LTD.THANH LONG FIRE CO.
Welded connection can be unclamped and welding process is finished. .Plastic pipes are aligned and fixed by means of the clamping elements.When heating time has expired. 200.Cut pipe into required length. . METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 3) Butt Welding Pipes and fittings are fused. . . divide the machine slide.THANH LONG FIRE CO. Page 14 of 46 . LTD. and 250 mm) . remove heating element quickly and joint the pipes (by putting both parts of the slide together).Push the pipes onto the heating place with a defined adjusting pressure. as explained below by butt welding (pipe dimension 160.
THANH LONG FIRE CO. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 4) Repair . LTD. Page 15 of 46 .The installation: same step for weld-in saddle. .In addition to this the offers the possibility of the pipe repair stick.Damaged pipes may be repaired by means of fusion. .
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT a) Exposed pipes Pipe Hanger shall have neoprene pad. LTD. PPR – Pipe / uPVCSupport Details and Schedule Page 16 of 46 .THANH LONG FIRE CO.
T Y P IC A L D E T A IL O F H A N G E R F O R P P -R & u P V C Page 17 of 46 .THANH LONG FIRE CO. LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 2 .
THANH LONG FIRE CO. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT b) Concealed PP-R pipes . . Page 18 of 46 . LTD.Mark location of pipes and outlet on walls according to approved shop drawings.After layout has been established. mark the pipe route on the brick wall with two marked lines according to installed pipe size (follow Table 3).
fixtures supplier recommendation. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Table 3: Wall Opening Size for PPR Pipes Item 1 2 3 4 5 6 Pipe Size (d) mm 20 25 32 40 50 60 Opening (b) mm 60 60 100 100 150 150 Depth (t) mm 35 35 45 50 65 80 Sleeve Size DN 40 DN 40 DN 50 DN 65 DN 80 DN 100 Note: See shop drawing details for various pipe outlet heights as per san. LTD. Page 19 of 46 .THANH LONG FIRE CO.
the welding machines.. Page 20 of 46 .). The positioning device such as ridge. The racks must be zinc galvanized after processing and testing.. Preparation works METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT The construction drawings have been approved and allowed work at the Sunrise City. The PP-R pipes and accessories have been reviewed and authorized for construction at the Sunrise City Project site. drilling machines.THANH LONG FIRE CO. Location. Based on the construction drawings approved mark position installed on a wall. Welders will be tested and trained in the site. Appliances this device must be checked and sealed test period 3 months / time). floor or ceiling depending on the position pipe fitting.).. hand tools . Sanitary tools for cleaning surface connection such as (wiper. Welders through the test will be given certificates for welding pipe PP-R at the site. water-level machine. When performing on the finishing floor to improve plastic covering and plywood 10mm. The necessary tool and equipments for connection. Inspection works. Installing the rack position was marked. installations have been prepared and checked (pipe cutter.. water ruler and angle ruler. The wall conceal tube must mark the location and request to the responsible authority for inspection before cutting. Connecting pipe and piping installations according to drawings. inspected and certified for welding pipe PP-R. the head. sandpaper . LTD. the installation area has been checked and permitted by the responsible authority. The worker use heat welding machine has been training.
LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT SUPPORT INSTALLATION (BAR HANGERS.THANH LONG FIRE CO. RACK) Page 21 of 46 .
carbide bits conforming to the following will produce acceptable hole diameters. B) Threaded Rod Model Length T0063000 300 cm T0083000 300 cm T0103000 300 cm Screw Thread Spec. 6.61 26.18 14.43 14.30 20. the pull out load will be modified. diameter of the embedment of anchor bolt and depth embedment. A) Application of Anchor Bolts and Fixing: 1. spacing should be increased 4. The hole shot stopper must be round.12 mm 8.190cm2 1. When drilling or working on a high level scaffolding must be used. 6mm 8 10 12 14 16 18 20 24 26 Min.15 10. rack must have approved.30 24. The bar hanger.18 16. bolt must be screwed and correct position.30 Max.30 mm 8. 2. LTD. Cross-sectional Allowable Load / KN M6 0. deep and clean.36 12. Inappropriate size may cause unexpected results. the location.61 20.15 12.24 Page 22 of 46 . In general.347cm2 2. Working loads of anchor bolt The maximum pull out load (slated values) is measured under the condition of the anchor bolt is broken and pulled out from concrete or solid masonry. rack distance is not higher more than the distance specified in the drawing specification. Rack should be cut drilling. Drill.61 3.04 M10 0.The holding power of any anchor is directly related to the diameter of the embedment hole. According to the strength of concrete or solid masonry.61 24. size according to the construction drawings approved specification. If vibration or impact is applied. rack must be straight. Metric System: ISO 5468 and DIN 8035 Nominal Dia.43 16. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT A kind of bar hanger. Dia. The general rule of space and edge distance requirement for mechanically expanded anchors as followings: -Ten (10) anchor diameter between edge.36 10. the blow bolt must be fitted and drilling accuracy and make sure.30 18. . So it’s important to use the right size of embedment hole.61 18. The drill carbide bits must be of the correct diameter for the respective anchor hole diameter.551cm2 3.11 M8 0.30 26.Two (2) times anchor embedment between spacing. Dia. The bar hanger.THANH LONG FIRE CO. and improved before being zinc galvanized. 6.
802cm2 1.22 M10 1. 21.503cm2 2. LTD.3 89.22 M10 1.THANH LONG FIRE CO.7 48.22 M10 1.12 M12 W 25 25 25 25 25 25 25 25 25 32 32 38 25 25 25 32 Page 23 of 46 .1 25 110 159 Allowable Load Screw Thread (KN) Specification 1.83 13.22 M10 1.22 M10 1.3 139.52 M10 1.2 34.22 M10 1.0 42.2 216.8 165.4 19.1 114.71 8.349cm2 C) Across Type Pipe Clamp Model SRP 04 SRP 06 SRP 10 SRP 12 SRP 14 SRP 20 SRP 24 SRP 30 SRP 40 SRP 50 SRP 60 SRP 80 SRP 100 SRP 19 SRP 25 SRP 42 SRP 62 U BOLT Measurement DN / Inch 15A ½” 20A 3/4” 25A 1” 32A 1-1/4” 40A 1-½” 50A 2” 65A 2 – ½” 80A 3” 100A 4” 125A 5’ 150A 6” 200A 8” 250A 10” 1/4” 5/8” 100A 150A Outer Dia.8 M12 M16 M20 0.52 M10 2.22 M10 1.22 M10 1.3 267.25 M16 1.6 60.12 M12 2.50 M16 38 3. T0123000 T0163000 T0203000 300 cm 300 cm 300 cm METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 4.5 76.7 27.12 M12 2.52 M10 2.52 M10 1.
a o T G4 0 2 A 142 T G4 0 8 A 142 T G4 0 5 A 143 T G4 0 2 A 144 T G4 0 8 A 144 T G4 0 0 A 146 T G4 0 5 A 147 T G4 0 0 A 149 T G4 1 5 A 141 T G4 1 0 A 144 T G4 1 0 A 146 T G4 2 9 A 141 T G4 2 3 A 147 T G4 3 4 A 142 T G4 3 6 A 145 T G4 4 6 A 140 T G4 4 7 A 145 T G4 5 8 A 140 T G4 6 0 A 141 Se iz 1 " /2 3 " /4 1 " 11 " /4 11 " /2 2 " 21 " /2 3 " 4 " 5 " 6 " 8 " 1" 0 1" 2 1" 4 1" 6 1" 8 2" 0 2" 4 A M0 1 M0 1 M0 1 M0 1 M0 1 M0 1 M2 1 M2 1 M2 1 M2 1 M2 1 M6 1 M0 2 M0 2 M0 2 M0 2 M4 2 M4 2 M4 2 D e s n (m ) im n io s m W L 2 1 6 5 2 7 7 7 3 4 8 5 4 3 9 3 4 8 10 0 6 0 10 1 7 6 17 2 8 9 10 4 15 1 15 6 10 4 10 9 18 6 20 2 29 1 25 9 23 7 30 7 34 2 40 2 36 5 45 5 46 0 55 0 47 5 55 5 58 0 65 0 60 1 70 1 T 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 7 5 10 0 10 0 10 0 10 0 10 0 10 0 10 0 8. LTD. Hangers & Supports METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Specifications /Standards: P rt N .THANH LONG FIRE CO.2 uPVC Pipes and Fittings Installation Works a) Cutting of pipe Page 24 of 46 .
Be sure to cut the pipe squarely. approval material prior to start works. . . . Page 25 of 46 .Cutting angle must be right angle. Cut the pipe using a power saw or a PVC cutter. LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT . as these ends are the most susceptible to damage.Mark the measured length on the pipe by permanent marker pen.THANH LONG FIRE CO.Pipes shall not be rolled or skidded against other pipe materials. b) Adhesive Bonding Work (for uPVC Pipe) Zero point Stopper Marking Swell layer Adhesive (0. . Make sure that the pipes are free from debris and other foreign materials.Inside edges must be reamed smooth by reamer or sand paper. Plain ends shall be inspected with special attention. All cutting must not be done at work area.2mm) by Marking PVC socket Ｌ Boundary of Joint Ｌ PVC Pipe PVC socket PVC Pipe Actual PVC Socket Length Deformations Fluidity region Region Boundary of Joint Figure 1: Details of Adhesive Bonding Joint .Ensure pipes are in correct diameter.All cutting must be done in warehouse or in designated areas at each floor.1-0.
a) Polished top. insert the pipe into the joint socket and confirm that the length from zero point to the end of pipe is 1/3 to 2/3 of actual socket length. cleaning the surface of contact between the tube and accessories with sandpaper smooth. dirt and oils with a clean rug before applying adhesive. Marking position shall be actual socket length from the end of pipe. tube edge. . Page 26 of 46 .Chamfer the corners and remove all burrs by reamer. as hygiene.Before jointing. Instructions on installation of uPVC Pipe with glue paste: The tube must be checked. LTD. if performed on the finishing floor must have plastic cover.Attach marking on the pipe surface by permanent marker pen. dry cleaning connection.THANH LONG FIRE CO. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT . file or sand paper. plywood to avoid dust. clean away dust. .
do not rotate. paper tape. Marked depth connection.THANH LONG FIRE CO. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT b) pencil. d) Accelerate quick. check the length of pipe with c) Using a palm-tree has quick glue paste on the tube top marked and inside face of accessory. straight push. strongly linked-tipped to the position marked. Page 27 of 46 . LTD.
do not move waiting glue dry for about 1 minute for tube 50mm back. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT e) Use clout to clean the excess glue on connection f) After completed installation. 2 minutes for the larger 50mm tube and 3 minutes from tube to tube ∅ 100 .∅ 150 (using tools support to connect pipes from ∅150 onwards) c) Pipe installation 1) Exposed pipe Page 28 of 46 .THANH LONG FIRE CO. the connection must be dry. LTD.
THANH LONG FIRE CO. LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 2) Concealed pipes Note: See shop drawing details for various pipe outlet heights as per san. Table 3: Wall Opening Size for uPVC Pipes Pipe Size Opening Item (d) mm (b) mm 1 DN32 100 2 3 4 5 DN40 DN50 DN80 DN100 100 150 200 200 Depth (t) mm 45 50 65 100 120 Sleeve Size DN50 DN65 DN80 DN125 DN150 Page 29 of 46 . fixtures supplier recommendation.
LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 30~20 mm thk Page 30 of 46 .THANH LONG FIRE CO.
drawings management and measures to the message tube are trying to monitor the test. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Note: 1. SUPPORT INSTALLATION (BAR HANGERS. Hydrostatic drainage system test for each section by dividing the system horizontally (estimated per 3 floors) Fitting the test plug on the mounting block top of a pipe tested.THANH LONG FIRE CO. 3. Testing – General requirements Notify to the consultants. 2. Mark and check the water level after the period stipulated within 24 hours. Check and record the water level after 24 hours. 30~20 mm thk. RACK) Page 31 of 46 . LTD. KH to get approval for fire stopping materials prior to installation. Typical installation details for both fire rated and common walls. Testing is done by filling of clean water into the pipes up to the highest level. inform to the consultants. The pipe tested after each phase or part of the pipeline and before the pipeline are be hidden backing up. client will check and sign on the inspection report if no detected leakage.
THANH LONG FIRE CO.1 25.5 76.1 50.53 galvanized pipe.76 1.3 139.76 for fulgurite 1.65 These series used 1.65 2.4 5.4 5.2 216.12 4. LTD.76 1.3 89.2 34 42. 4.53 3.4 5.8 63.(mm) 21.41 4.76 3.65 2.7 mm 27. 3.4 5.76 1.12 4.65 2.65 3.53 These series used for 3.4 5.76 2.4 Page 32 of 46 M 10 10 10 10 10 10 10 10 10 W 25 25 25 25 25 25 25 25 25 C 38 38 38 38 38 38 38 38 38 .41 1.6 60.7 48.8 165.4 31.5 Allowable Load(KN) Remarks 1.3 20 25 32 40 50 63 75 90 110 125 160 200 19. A) P-TYPE CLAMP Model P004 P006 P010 P012 P014 P020 P024 P030 P040 P050 P060 P080 P004G P006G P010G P012G P014G P020G P024G P030G P040G P005G P060G P080G P004E P061E P010E P012E P014E P020E METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Outer Dia.53 seamless pipe.53 These series used for 3.8 38.41 4.41 1.1 114.65 2.53 B) UR-TYPE PIPE CLAMP Model UR04 UR06 UR10 UR12 UR14 UR20 UR24 UR30 UR40 Measurement DN INCH 15 ½” 20 ¾” 25 1” 32 1-1/4” 40 1-½” 50 2” 65 2-1/2” 80 3” 100 4” Allowable Load / KN 5.12 4.12 4.65 3.76 2.4 5.4 5.4 5.76 2.53 4.
40 2. circular cutting machine with abrasive wheel. . UR50 UR60 UR80 UR100 UR120 125 150 200 250 300 5” 6” 8” 10” 12” METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 12 12 12 12 16 32 32 32 50 50 48 48 48 48 75 10 10 10 10 16.8 165.7 27.1 C) UR Type Pipe Clamp Model SR004 SR006 SR010 SR012 SR014 SR020 SR024 SR030 SR040 SR050 SR060 Measurement DN / Inch 15A ½” 20A 3/4” 25A 1” 32A 1-1/4” 40A 1-1/2” 50A 2” 65A 2-½” 80A 3” 100A 4” 125A 5” 150A 6” Outer Dia.10 7.20 7.3 139.THANH LONG FIRE CO.70 4.2 A B C 20 20 20 20 D 40 40 40 40 G 2. hand hacksaw or square end sawing vice only.Inside edges shall be reamed smoothen by reamer or sand paper. All cutting must not be done at work area.20 3/8” 80 3/8” 80 3/8” 80 1/2” 80 8.3 89.1 114.2 34 42. LTD.5 76.Pipe shall be cut by power hacksaw.All cutting must be done in warehouse or in designated areas of each floor. b) Coupling Joint Page 33 of 46 .20 5.7 48. .Cutting angle must be right angle.3 Cast Iron Pipes and Fittings Installation a) Cutting of Pipe . mm 21. .6 60.6*25 3*25 4*32 4*38 Allowable Load (KN) 2.
1) Pipe with pipe METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT .Turn over the open half of the sealing collar. Page 34 of 46 . LTD.Place the clamping sleeve around the collar.Install the next pipe or formed part flush with the spacing ring and fold back the turned over half of the collar.THANH LONG FIRE CO. . .Push the supplied complete connector on to the pipe end right up to the middle spacing ring of the seal. .
2) Pipe with fitting . LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT .Push the pipe end from the other end into the connector.THANH LONG FIRE CO. The guiding and threaded plates of the clamp must come together parallel to avoid any deformations. . Page 35 of 46 . hard ratchet or impact screwdriver.Push the supplied complete connector on to the pipe end right up to the middle spacing ring of the seal.Alternatively tighten the two clamping screw uniformly and hard tight. - . if possible to the point where the two clamping jaws come together.Firmly tighten the hexagon socket screw with a socket spanner.
Pipe Size Inches TAG122022 TAG122028 TAG122035 TAG122040 TAG122048 TAG122060 TAG122075 TAG122090 TAG122105 TAG122115 TAG122140 TAG122168 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" Kgs 3x25 3x25 3x25 3x25 3x25 3x25 4x25 4x25 4x25 6x32 6x32 6x32 Lower Steel 3x25 3x25 3x25 3x25 3x25 3x25 4x25 4x25 4x25 6x32 6x32 6x32 Dimensions (mm) Rod Hole Size 10 10 10 10 10 10 10 10 10 10 12 12 Bolt Size M8x60 M8x68 M8x78 M8x82 M8x88 M10x110 M10x125 M10X140 M10x155 M10X170 M12X195 M12x225 H 70 76 82 92 100 117 146 155 173 198 232 266 D 22 28 35 42 48 60 73 89 105 115 140 168 Page 36 of 46 .THANH LONG FIRE CO. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Hanger & Supports Specification & Technical Standard: Part No. LTD.
THANH LONG FIRE CO. LTD. TAG122219 TAG122273 TAG122323 TAG122355 TAG122406 TAG122457 TAG122508 TAG122610 TAG122755 8" 10" 12" 14" 16" 18" 20" 24" 30" METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT M12x275 M16x360 M20x420 M20x455 M24X510 M24x555 M24X610 M24X710 M24x890 338 419 490 556 610 675 715 850 995 219 273 323 355 406 457 508 610 755 6x40 6x40 9x50 9x50 12x65 12x65 12x75 16x75 19x75 5x40 6x40 6x50 6x50 6x65 6x65 9x75 9x75 9x75 12 16 20 20 24 24 30 30 30 Expansion Bolt and Schedule Machine Screw DIN 965 Countersunk (Flat) Head DIN 966 Raised Countersunk Head DIN 7985 Raised Cheese Head Standard Diameter M3 ~ M8 M3 ~ M8 M3 ~ M8 Length 6mm ~ 70mm 6mm ~ 70mm 6mm ~ 70mm Page 37 of 46 .
THANH LONG FIRE CO.2 BS 916 UNC (Coarse Thread) UNF (Fine Thread) AS/NZA 2451 ¼” ~ 1” ¼” ~ 1” ¼” ~ 1” ¼” ~ 1” ¼” ~ 1” 2 or 5 2 or 5 2 or 5 2 or 5 2 or 5 TC Bolt Shear Stud Page 38 of 46 . LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Hexagon Nuts Standard DIN 934 ISO 4032 UNI 5587 AS/NZS 1112 Diameter M6 ~ M24 M6 ~ M24 M6 ~ M24 M6 ~ M24 Grade Length 6 or 8 6 or 8 6 or 8 6 or 8 ANSI B18.2.
0 Quality Control 9. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Treaded Bar Standard Metric Size Inches Size Diameter M6 ~ M27 ¼” ~ 1” Length 1 meter – 2 meters 3 feet – 6 feet 9. LTD.1 Hand-over from civil section.1 Mock –Up GUIDELINES FOR MOCK-UP INSTALLATION 1.THANH LONG FIRE CO. PREPARATION WORKS: 1. Thang Long subcontractor will receive all working areas completed by construction group and as well as check all areas before receiving: Page 39 of 46 .
.Line marking tool .uPVC & PPR Pipes . METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT .THANH LONG FIRE CO. .Hammer .Chipping gun . . Page 40 of 46 . LTD.All areas must be cleaned and free from debris.2 Preparation of work.Base on reference level. .Ruling pen .Offset from center to right and left of center line 30mm.Ladder b) Material. a) Tools and equipments.Spring wind tape . No. 1. c) Line marking .All markings and nearest reference groove / line must be marked by civil contractor. .Use line marking tool in making center line for pipes. .2.Soft material for opening.Mark 2 lines for trench of pipe (Lines No. mark high level and low level of trench.Use ruling pen marking 2 points for center line of cutting line: 1 point at higher level and 1 point at lower level.3) .Latch .Cutting machine (cut brick wall) .
Check cutting machine and other equipments.2. LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT d) Cutting wall. 5. . .Cut brick wall follow to line mark No.Clean area before continuing the works. . 3. Page 41 of 46 . 4.THANH LONG FIRE CO. .Chip brick wall inside marking area.
. 4. Working area must be cleaned after finish installation. Test Method Scope of Testing Page 42 of 46 .Use spring wind tape to check and adjust dimension as per shop drawing dimension. .Seal pipes to ensure that binder can’t filled inside the pipe when plastering.Install the pipe inside the wall.Distance from existing wall (or reference groove) to center of pipe: at high level and low level point.I pipe after fixing.Install soft blocks at the end of pipe to make opening after civil contractor render the wall. INSPECTION: a.THANH LONG FIRE CO. . To ensure that don’t to damage other installations of system when processing installation. . (refer to below figure) 3.Solidify of pipe fixing.Inside the pipe must be cleaned before installation. Dimensions: . Test Record Forms. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 2. b.Check level of soft block for below opening. Other requirements: . 9. Inspection Forms 1. c. Hand-over for other section. LTD. . INSTALLATION: . Hand-over to after installation finished. Visual check: .2 List of Testing and Commissioning Tasks Test Method and Test Plan.Check level of soft block for above opening.To ensure don’t have crippling strain of G. . .Cut the pipe as per approved dimension and with shop drawing.Use latchs to fix the pipe to the wall. (refer to below figure) .
Waste.Two (2) water pressure gauges shall be installed at the test point of the pipe for monitoring the test pressure in the pipe. Section 13. . Water Supply system. Plumbing and Sanitary Fixtures. • • Air-bleeding valve shall be provided to release the remaining air inside the pipe.Use the Manual hand pump to increase the pressure to the final test pressure required by checking on the pressure gauges.3) Water filling test ( by water ) (Fill with water to top of highest part of install area. To start up the testing.5 bar or one and a half times the maximum pressure whichever is greater.Portable motorized pump and manual hand pump. Section 13. Step 2 . • After 15 minutes later from finishing increasing to the final test pressure required.Two (2) types of water pumps shall be used for testing. Then increase the pressure to the final test pressure required by the Manual hand pump again.100 psi 2 hours) Not less than 12.Use the Portable motorized pump to increase the pressure inside the pipe almost to the pressure required.3) Page 43 of 46 . .3) Water level will not change. The test duration is at least (24) hours. the pressure drop shall not drop more than 5% (See specs. Table 1.THANH LONG FIRE CO. Section 13. Vent and Drainage pipe Pipe leakage test ( by water. release the remaining air inside the pipe. first fill up the pipe with water: Step 1 . Scope of Testing System Method Judgment Standard Cold and Hot water pipe Soil. LTD. (See specs. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Scope of testing shall be shown following Table 1. a) 0 bar ~ 25 bar: Water Supply System b) 0 bar ~ 15 bar: Hot Water Supply system. Hydraulic test (by water) . Range of pressure gauge shall be follow as. 24 hours ) The pressure drop shall not drop more than 5% (See specs.
THANH LONG FIRE CO. • METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT After approval of the leakage test. all bends. LTD. Copies of test reports shall be submitted as required. .Inspection and Test Plan Test reports shall be prepared and filed. Water Filling Test -Water filling test shall be applied to Soil. 24 hours or longer later. changes in direction. The change water level shall not be approved. See Appendix for ITP Form – Cold and Hot Water Pipe – Hydraulic Leak Test and Soil/Waste/Vent/Drainage Pipe – Leakage Test (Water filling).Install test tee 1000 mm from finished floor level .Isolate each floor or section being tested by inserting tests plugs through test tees installed in the stacks. Each section shall comprise pipe works and fittings for three (3) floors required for testing.Before water filling test.Record the interval between pipe edge and water surface and water level shall be marked on pipe surface. . release the test pipe pressure to 0 bar and drain out the water in the pipe. an inspector makes a visual inspection of the section being tested to check for leaks.Testing of drainage system shall be carried out in sections by dividing the system horizontally. . . . Waste.Once the system has been successfully tested. ends of runs and all other openings should be plugged or capped with test plugs or tests caps. 2. check interval change by visual check. Page 44 of 46 .Once the stack is filled with water to 2000 mm. -Water filling test shall be done for floor by floor after pipe installation is finish. . it should be drained and the next section should be prepared for test. Vent and drainage pipe.
ITP-M-2:02. safety staff shall be present on site at all times to supervise and to remind workers to observe safety requirements. ITP-M-2:03. Safety on Installation of Pipe on High Elevation Installed hangers and supports should be inspected first and be approved before installation of pipe. 11. The labor force doing the installation work shall have undergone safety orientation and shall have been familiarized with the procedures related to their work Safety shall be strictly observed.0 Safety Plan METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Thang Long shall carry out its works in the safest manner possible. Kumho Engineer shall be present for all the safety site inspection. safety belt will be provided and regularly check during construction.0 Appendix 1. shoes. ITP form no.THANH LONG FIRE CO. 10. an appropriate lifting gear should be use for lifting pipe.Hydraulic Test 2.Leakage Test Page 45 of 46 . Stop work order shall enforce once it does not meet the safety requirement. Equipment intended for use shall have been inspected and tagged “Safe for Use”. Job hazard analyses shall be prepared and approved prior to setting out with specific tasks to perform. helmet. LTD. The health of the workers shall be a paramount concern of the Company. gloves. Safety Measures General Safety shall be in first priority during construction. A competent examiner should determine the appropriate lifting gear for such weight of pipe before lifting of pipe should proceed. All safety equipment such as clothes. Kumho Engineer shall inspect all Sub-contractor’s tools prior to be use on site. ITP form no. Prior to installation of pipe on high elevation.
LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Page 46 of 46 .THANH LONG FIRE CO.
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