TABLE OF CONTENT

Page
1.CONSTRUCTION METHOD STATEMENT …………………………. 1
1.1 Scope of Works………………………………………………… 1-2
2.WORK FLOW OF SANITARY/PLUMBING WORKS……………… 3-5
3.METHODOLOGY OF INSTALLATION FOR PLUMBING PIPES
AND FITTINGS ……………………………………………………………. 6
3.1 Sewer/Vent/Storm/Condensate Pipes …………………… 6
3 . 2 Cold Water Line Pipes (BI/GI Pipes)… … … … … … … … … … … … … . . 6
3 . 3 Hot Water Line Pipes Riser/Down feed/Distribution (PPR Pipes)…..... 6
3.4 Sewer/Storm Pipes (HDPE Pipes)……………………….. 7
3.5 Roughing-ins Hot & Cold Water Lines (PPRPipes).. 8
3.6 Pipe Hanger Installation……………………………………. 8
3.7 Screw Fittings installation………………………………… 8
3.8 Installation Method of Valve with Flange End
Connection……………………………………………………….. 8-9
3.9 Valve with Screw Connection Installation ……………. 9
4. TESTING AND COMMISSIONING……………………………………. 9
4.1 Scope of Works…………………………………………………. 9
4.2 Reference Documents……………………………… ………… 9-10
5. METHODOLOGY OF TESTING FOR SANITARY SEWER
SYSTEM……………………………………………………………. 10
6. METHODOLOGY OF TESTING FOR WATER LINE SYSTEM… 11
7. METHODOLOGY OF TESTING FOR INSTALLED PLUMBING
FIXTURES……………………………………………………… 12-14
8. METHODOLOGY OF TESTING FOR DISINFECTION OF
WATER DISTRIBUTION SYSTEM AND WATER
TANKS……………………………………………………………… 15
9. METHODOLOGY OF TESTING FOR FLOW TEST………………. 16
10. SEALANT APPLICATION…………………………………………… . 17
11. SYSTEM TURNOVER………………………………………………… . 17
12. REFERENCES AND STANDARDS………………………………… 18
1. CONSTRUCTION METHOD STATEMENT

1.1 SCOPE OF WORKS

o Preparation of shop drawing and materials for approval of Consulting Engineer.
o Installation of stub-outs and trimmer bar for pipes for ACU drain, balcony drain
and riser, for drains and vents, plumbing fixtures at T&B before concrete
pouring of slabs.
o All areas of installation shall be marked up and verified as to location and levels.
o Provision for coring if there was improper stub-out and it shall be done in
accordance to the marked up locations.
o Installation of pipe sleeves on slab and wall penetration.
o Installation of pipes and fittings for soil stack, vent stack, downspout, drain
storm and ACU drain as per approved by site engineer.
o Fabrication and painting (primer) of pipe bracket/support and final paint after
installation of bracket & support.
o Installation of pipe bracket/support prior to mounting of soil stack, vent stack,
downspout, drain storm, ACU drain and cold-water riser.
o Installation of lateral pipes and fittings for sewer, vent, drain storm and ACU
drain as per approved by site engineer.
o Installation of riser and downfeed line for cold water systems.
o Installation of distribution and rough-in cold water pipes as per approved by site
engineer.
o Excavation, backfilling and sand bedding on soil pipe, storm drainage pipe, and
cold water pipe located on basement and ground level.
o Installation of pipe for catch basin, area drain and junction box.
o Testing of all installed pipe in accordance to approved methodology.
o Testing shall be done before installation of fixtures to assure that there is no
leak.
o Application of fire rated sealant (slab & wall penetration)
o Restoration/plastering of walls prior to installation of fixtures.
o Installation of lavatory and accessories.
o Installation of water closet and accessories.

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o Installation of shower valve, head and faucet.
o Installation of washing machine faucet.
o Installation of urinals.
o Installation of floor and shower drain.
o Installation of floor cleanout.
o Installation of grease trap, kitchen sink and accessories.
o Installation of balcony drain.
o Installation of water meter and accessories.
o Installation of pressure reducing valve and accessories.
o Functionality and flow testing of fixtures shall be done to assure that it functions
properly.
o After all installations and testing, final paint shall immediately follow by their
designated color (Sanitary – Black / Plumbing – Blue) and in-house punch
listing shall be conducted.
o Installation of all Pumps (sump pump, elevator pump, transfer pumps & booster
pumps)
o Installation of controllers & other accessories.
o Start-up procedures
o Rectification of defects, if any.
o Punch listing
o Installation of Bladder Tank
o Installation of Gate Valves
o Tagging of Normal Closed & Normally Open

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2. WORK FLOW OF SANITARY / PLUMBING WORKS

Issued Construction
Plan/Proposed Shop
Drawing

Submit / Resubmit
proposal

Approved Shop Disapproved

Drawing

Pipe Spool
Pipe Sleeve/Stub out Installation
Installation (Pump Room)

Layout of Soil, Waste, Vent, Storm,

FCUD Layout Pump Room
(Stacks & Branchline)

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Layout of Cold Water Line (Riser, Layout of Soil, Waste, Vent Line
Downfeed & Roughing-ins) (Stacks & Branch line)

Installation of
Installation of Installation of
Storm Drainage
Soil, Waste, Vent Cold Water Line
Line

Repair
Installation

Gravity Test Flow Test Hydro Test

NOT APPROVED

APPROVED

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 Installation of Installation of
Installation of Installation of
Installation of Pumps & Elevated Water
Plumbing Valves &
Drains Controller (By Tank
Fixtures Accessories
others) (By others)

Functionality Testing
Potability Testing
Repair
Installation

Testing &
Commissioni
ng

System
Turnover

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3. METHODOLOGY OF INSTALLATION OF PLUMBING PIPES AND FITTINGS

3.1 Sewer/Vent/Storm/ Condensate Pipes (PVC Pipes)

o Preparation for pipe stub-out, trimmer bar and pipe sleeve in
coordination with structural works.
o Pipe layout as reference to your survey layout and architectural plan.
o Prepare modular assembly for complete installation on walls and under
slab pipes. Cutting and jointing for pipes by use of solvent cement.
o Provide hanger and support to under slab pipes and others.
o Provide provision for gravity testing and flow testing.
o Ready for installation of Plumbing Fixtures.

3.2 Cold Water Line Pipes (BI/GI Pipes)

o Preparation for pipe sleeves and block-out in coordination with structural
works.
o Pipe layout as reference to your survey layout and architectural plan.
o Preparation of hangers and support for risers, down feed and distribution
lines.
o Pipe threading, assembly, welding and cutting as per required by plan.
Jointing and cutting of pipes as per approved by manufacturer.
o Provide provision for Hydro Testing.
o Provide provision for the jointing of roughing–in pipes.

3.3 Hot Water Line Pipes Riser/Down feed/Distribution (PPR Pipes)

o Preparation for pipe sleeves and block-out in coordination with structural
works.
o Pipe layout as reference to your survey layout and architectural plan.
o Preparation of hangers and support.
o Pipe threading, assembly, welding and cutting as per required by plan.
Jointing and cutting of pipes as per approved by manufacturer.
o Provide provision for Hydro Testing.
o Provide provision for the jointing of roughing –in pipes.

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3.4 Sewer/Storm (HDPE Pipes)
Pipe size 4’’(DN 100) and above sizes shall be butt welded. Pipe shall be welded
only by special welding machines produced specially for HDPE welds.
Welding sections shall be free of debris, dust, oil etc. in order to have a qualified
penetration in the bonding beads.
Welding machines shall be energized from the existing power system or
generators. The power of the machine shall be minimum 4 kW. Welding units are
generally 220/240 Volts-50 Hz.
o To make the welding, pipes shall be installed on the welding units by clamps
specially designed for holding the pipe in position.
o By the skid mounted shaving units (trimmer), the bevels of the pipe shall be
shaved (trimmed) to make the surface smooth and clean.
o Heating mirror (iron) shall be energized to the required welding temperature.
(See attached butt welding parameters data sheet.
o Shaving units shall be removed between the pipes and eccentricity shall be
controlled to make sure that the pipes are in the same axis.
o Teflon (or Silverstone) coated heating iron shall be placed between the
pipes and pipes shall be heated until they reach the welding temperature.
(See attached butt welding parameters data sheet).
o Remove the heating iron and push the pipes to each other, under a pressure
of 0,18 Mpa to 0,22 Mpa by a special lever operator which is placed on the
welding unit. Pulling apparatus to push the pipes are operated manually or
by hydraulic power and the type depends on the pipe size.
o Pressure shall be applied until having the correct size of the weld seam
thickness according to project requirements. Weld bead thickness and width
shall be controlled by special thickness and width gauge.
o Pipes shall be kept under that pressure until the cooling period of the weld
is finished according to the requirements
o Under rainy and windy conditions, welds shall be protected from the effect
of the bad weather conditions. A sheltered or tented area is recommended
under heavy weather conditions. If the required protective conditions are not
supplied, the welding work will not be done.

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3.5 Roughing-ins Hot & Cold Water Line Pipes (PPR Pipes)
o Pipe layout as required by approved plumbing plan.
o Pipe cutting, assembly and jointing by the use of fusion machine.
o Provide provision for Hydro testing.

3.6 Pipe Hanger Installation

o Identify the actual location of the hanger based on the approved shop
drawing. Mark the position for installing the drop in anchor.
o Install drop-in anchor.
o Install the pipe either by screw fittings or welding.
o Select the hanger based on the pipe size. Install the hanger rod to the drop-
in anchor.
o Install the hanger to the pipe and the hanger rod.
o Tighten the bolts and nuts that hold the hanger rod and hanger evenly.

3.7 Screw Fittings Installation

o Check the pipe length required based on the approved shop drawing.
o Mark the desired length on the pipe and cut it with cutting tools. Make sure
the pipe is perpendicular to the cutting tools.
o Place the pipe in the treading machine and thread it accordingly. Make sure
the thread of the pipe is in good condition.
o Remove the oil from the pipe end after the threading procedure and wrap
it with Teflon tape.
o Install the pipe to the screw fitting.

3.8 Installation Method of Valve with Flange End Connection

o Confirm the valve size and location based on the shop drawings. Ensure that
the selected valve is flange type.
o Place the valve between the pipe flanges. Make sure the flange and adjacent
pipe work are clean of dirt.
o Select the gasket size according to the valve size and associated pipe size
based on approved shop match the pipe work flange.

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 o Connect the valve with the pipe flange. The pipe flange shall be square with
the associated pipeline.
o When the valve is in proper position, install the bolts into the holes. Tightening
the nuts one by one evenly. Repeat the above steps for the other.

3.9 Valve with Screw Connection Installation

o Confirm the valve size and location based on the shop drawings. Ensure that
the selected valve is screw type.
o Cut the pipe to the required length and thread it accordingly. Attached the
threaded at appendix 1.
o Place the valve between the pipe and make sure the threads are free of dust.
o Guide one pipe ends onto the valves thread, slowly run pipe in clock-wise
direction.
o Hold the valve firmly by a spanner on the flat nearest joint and then rotate
the pipe with a plumbing wrench. Rotate the pipe until the end of the spindle
operating joint. Repeat the above steps for the other pipe.

4.TESTING AND COMMISIONNING PROCEDURES

4.1 SCOPE OF WORK

The main task of the method statement is to test and know the standard
procedure of testing. Leakage of all water supply and distribution system,
drains, waste, sewer and venting system plus pressure testing and
disinfection of the water supply and distribution system, testing for leakage
and disinfection of water tanks and test run of transfer, booster &sump
pumps and other equipment under Plumbing Works
According to the construction process, quality and safety measures shall
be confirmed between Tritech Macrosystem Inc. and General Contractor.

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 4.2 REFERENCE DOCUMENTS

For standard Pressure or allowable leakage per 100 joints per inch of pipe
diameter at pressure coming from General Specification for Plumbing and
Sanitary System: Aside from that all the methodology formed are based
on actual procedure with corresponding standards by the consultant for
testing.
➢ Material Submittals
➢ Approved Construction Shop Drawing (CSD)
➢ Approved For Construction Drawing (FCD)

5. METHODOLOGY OF TESTING FOR SANITARY SEWER LINE SYSTEM

Mode of testing: Leak Test per unit
Layout
o Lay-out the derived location to be test.
Plug
o Apply epoxy for floor drain stub outs, not included on testing in the
mean time
o Cut the termination of PVC WYE connected to Soil Stack and
Pelbows connected to sanitary line and provide fabricated plug to
close cut PVC and connect it with epoxy
Water Filling to PVC pipe
o The entire system should fill with water with 1m high from the pipe
fitting joint for testing.
Marking and Reading
o Get an initial reading for level of water by the use of tape measure
in mm then close the pipe with plastic or paper for falling debris
o After closing of pipe, mark it with declared measure.
Observation
o The system shall hold the water for 2hours (120mins) to exactly
determine whether it has leak. After 2hours you can now re-read
the level of water and decide if it is passed or failed
o Passed – if the level of water is the same with its initial reading.

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 o Failed – if the level of water is different with its initial reading, with
tolerance of 3 cm.
If failed the testing.
o Inspect all the connection of fittings to fittings and fittings to pipe
whether it does not intact with each other, or if the pipes or fitting
have cracked or damaged immediately drain the water and repair.
Then fill it again with water
o After passing the leak test, it will immediately tap the system in
sanitary riser.
Handover
o After satisfies everything and passed the test, we can now
proceed to handover of tested system with corresponding
signatories in this activity.

6. METHODOLOGY OF TESTING FOR WATER LINE SYSTEM

Mode of Testing: Pressure Test per unit
Allowable Working Pressure: max of 150 psi (by the consultant)

Filling of water with corresponding working pressure

o Each section to the Pipeline shall be slowly filled with water at
specified pressure by means of manual pressure pump and
pressure gauge.
Initial Reading
o The QCE inspect if the required pressure is apply correctly. Then
take an initial reading from the pressure gauge.
o The Duration of each pressure test shall at least 2hours
(120mins)
Observation
o The system shall hold the water for 2hours (120mins) to exactly
determine whether it has leak. After 2hours you can now re-read
the pressure gauge and decide if it is passed or failed

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 o Passed – if the pressure is the same with its initial reading
o Failed – if the pressure is different with its initial reading, with
tolerance of 2 psi.
o If failed, locate the leak and repair until such the pressure will
maintain.
Checking of Pipes and Fittings
o After the completion of the test all exposed pipes, fittings, valves,

joints and couplings are examined by the inspector/engineers, if

found any damages and cracks/defects they shall be removed

and replaced by the contractor. The test shall then be repeated

until satisfactory results are obtained.

Handover

o After satisfies everything and passed the test, we can now

proceed to handover of tested system with corresponding
signatories in this activity.

7. METHODOLOGY OF TESTING FOR INSTALLED PLUMBING FIXTURES

The work area is for all the fixtures placed inside of toilets. Application will be
carried out as a subsection of the installation.
Water Closet

o Preparation of necessary equipment and modules. Listing of

fixtures showing exactly where it is installed, as agreed with

General Contractor’s CQC and Owner’s Inspection.

o Placing of ¼ roll of toilet paper inside toilet bowl.

o Flushing of Water.

o Observation.

o The following conditions are valid for the test:

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 Fixtures Testing tool Testing Medium Water Head Permitted Holding /
Head Loss Draining Time

Water Closet Stop watch Water / Toilet Paper n/a n/a 15 sec

o Recording of the head of medium according to the above table with

engineer representative at the test start and test end.

o If the draining of water is less than or exactly with the allowable factor

mentioned in the above table, test will be completed; if not, repeat the

test and the steps from the beginning.

o After the test is completed, testing modules shall be removed.

Lavatory / Kitchen Sink

o Preparation of necessary equipment and modules.

o Listing of fixtures showing exactly where it is installed, as agreed with

General Contractor’s Engineers and Owner’s Inspector.

o Plugging of drain plug to basin drain.

o Filling of water by opening the faucet until level up overflow holes.

o Drain the water by removing the plug and get the time until it drains.

o Record the draining time of medium according to the above table with

engineer representative at the test start and test end.

Fixtures Testing tool Testing Water Head Permitted Holding /

Medium Head Loss Draining Time

Lavatory Stop watch Water n/a n/a 45 sec

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Shower Drain / Floor Drain

Preparation of necessary equipment and modules.

a. Listing of fixtures showing exactly where it is installed, as agreed with

General Contractor’s Engineer and Owner’s Inspector.

b. Open the shower valve within 5 minutes time duration.

c. Observe the draining of floor drain.

d. The following conditions are valid for the tests.

Fixtures Testing tool Testing Water Permitted Holding /

Medium Head Head Draining
Loss Time

Shower Drain / Stop watch Water n/a n/a 5-6 sec.

Floor Drain

Urinal
Preparation of necessary equipment and modules.
e. Listing of fixtures showing exactly where it is installed, as agreed with

General Contractor’s Engineer and Owner’s Inspector.

f. Open the shower valve within 5 minutes time duration.

g. Observe the draining of floor drain.

h. The following conditions are valid for the tests.

Fixtures Testing tool Testing Water Permitted Holding /

Medium Head Head Loss Draining Time

Urinal Stop watch Water n/a n/a 7-10 sec.

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8. METHODOLOGY OF TESTING FOR DISINFECTION OF WATER

DISTRIBUTION SYSTEM AND WATER TANKS

o Using the process of chlorination, disinfect the elevated water tank

o Chlorination materials shall be solid or liquid chlorine

o Clean the water storage tank (ELEVATED Water Tank) after all works

has been completed

o From the main water supply line fill the water tank with water to its

normal operating level.

o Flushing until the water clean or free to debris.

o Put Chlorine as per computed amount or galloon with reference to

volume of water

o Hold water with chlorine for 24hours before it will flush.

o Supply water through the elevated water tank to each unit per floor

until all fixtures have been filled with water

o Drain the water from the supply of each unit from fixtures

o Collect water sample from upper, middle, lower part of water supply

of the building if it the same by each other and test the water if it is

already potable by the use of testing equipment.

o Repeat supplying water to each unit the water cleared and approved

by the authorized person

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9. METHODOLOGY OF TESTING FOR FLOW TEST
o Preparation of Fabricated Drain Plug.
o Tag the pipe with a hydro testing certificate or either a caution sign and
place it nearby informing that there is ongoing hydro testing in that
particular area.
o Plugging of drain plug to the end of PVC Pipe.
o Checking of the slope of the PVC pipe.
o Provide Table tennis ball(ping-pong) in preparation for the flow test.
o Upon preparation, drain the water from the pipe after being used by the
gravity test.
o Make sure that the water inside the pipe is drain by cutting off the drain
plug.
o Hold and point the ball against the opening of the lateral pipe where the
starting point of the flow begun.
o Release the ball with five gallons of water until such that the ball will
come out of the pipe.
o Filling of water shall then be repeated until the ball will come out at
the end of the pipe.
o Observation.
o The ball is expected to come out of the pipe after being filled with
water and should be declared passed.
o -If Failed: the flow test will only be failed if there is no water flowed out
together with the ball, if this happen rechecked the sloping of the pipe
and fittings and repeat the testing.
o After satisfies everything and passed the test, we can now proceed to
handover of tested pipe with corresponding signatories in the flow test
activity.
o Take photo of the installation and testing for documentation and
proceed to backfilling.

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10. SEALANT APPLICATION (PLUMBING FIXTURES)
For sealants in the bathroom, the preferred sealant application is by
caulking gun. Sealant in a tube or a silicone-based product is very
easily dispensed through the use of a caulking gun. The sealant is
applied in a very fine bead by moving the caulking gun slowly and
steadily along any cracks or gaps that are to be filled. This type of
sealant dries rapidly and clean-up is easy.
Prepare the area that needs to be sealed.
o This means ensuring that the area is free of dirt and grime, removing
any left-over old sealant and making sure that the entire area is clear
ready for you to get started.
Apply the sealant.
o Depending on the type of sealant you use there are lots of different
ways to apply it. You might need a sealant gun, or the sealant might
come in a tube so you can apply it directly. Just make sure to follow
the instructions.
Smooth the sealant.
o You can do this as you go along with either your finger or a sealant
smoothing tool.
Let it dry.
o Leave it to dry for the time specified by the instructions.

11. SYSTEM TURNOVER

o Submit all substantial documents a detailed and comprehensive
installation, completion, start up and testing schedule identifying all
trades and suppliers to be involved.
o Submit record documentation for each equipment, including
equipment identification and supplier.
o Conduct an orientation and training to the owner and personnel the
proper operation of all equipment and systems supplied under Fire
Protection System.
o Submit an Operation, Instruction and Maintenance Manual.
o Delivery of record drawings and warranties.

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12. REFERENCES AND STANDARDS
o Technical Specifications for Plumbing and Drainage Services Project No.
P1102 – MEP Philippines Building Services Inc.
o The Philippine Society of Environmental and Sanitary Engineers (PSEnSE)
o Revise National Plumbing Code of The Philippines
o Philippine National Building Codes
o The Rules and Regulations of Local Authority
o British Standard Institution
o NFPA 90A
o Plumbing and Drainage Institute

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