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QUARTER
Work Method of Statements for Power Float and
Rectification Work
WCT BERHAD
TP02 : SUPERSTRUCTURE, FAÇADE AND
BLOCKWORKS
DOCUMENT NUMBER: WCT_TP02_MS_AR_0001
REVISION NO: 08 | Revision Date: 07/12/2019
SUBMISSION
PREPARED REVIEWED APPROVED
Signature Signature Signature
Name: Yong Chee Fei Name: Mohd Fauzi Bin Ujang Name: Ng Eng Beng
Position: Architecture Manager Position: QA/QC Manager Position: Senior Project Manager
Company: WCT Berhad Company: WCT Berhad Company: WCT Berhad
Date: 07/12/2019 Date: 07/12/2019 Date: 07/12/2019
REVIEW & APPROVAL
LLPM’S REVIEW CONSULTANT’S REVIEW APPROVAL (LLPM)
Signature Signature Signature
RESPONSE SHEET
Tun Razak (TRX) Lifestyle Quarter 2 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
REVISION CONTROL
Second issue
Third Issue
Temporary Works
Fourth Issue
Appendices 9 – ITP
Tun Razak (TRX) Lifestyle Quarter 3 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
Fifth Issue
Sixth issue
Seventh Issue
06 29/08/2019
Table of Content
Item 6.3.1, 6.3.2, 6.3.3, 6.3.5, 9.0
Appendix B
Added – Appendix C, D and E
Eight Issue
07 03/10/2019
Item 6.3.4 Rectification Work for rough surface
Nine Issue
08 07/12/2019
Remove Item 6.3.6
Changes of Appendix A and B
Tun Razak (TRX) Lifestyle Quarter 4 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
TABLE OF CONTENT
Tun Razak (TRX) Lifestyle Quarter 5 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
This Method Statement describes the general procedures for method and construction for
Power Float at project Site including descriptions of all preventive actions to be taken in
order to achieve good quality and safety.
2.0 REFERENCES
Specification
Tun Razak (TRX) Lifestyle Quarter 6 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
No. Plant/
Machinery
1 Walk-behind power float machine
2 Bull float
3 3m Channel float
4 Squeegee
5 3m Straight Edge
Tun Razak (TRX) Lifestyle Quarter 7 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
6 Steel Wedge
3.4 MATERIAL
No. Material
No. Description
1 Document Submission for Portland Cement (OPC)
2 Concure 90 – Curing Compound
3 Sika Grout - 215
Tun Razak (TRX) Lifestyle Quarter 8 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
For this TP02 works, WCT lay down area located at off site in less than 2km away and this
place able to support adequate amount of materials and all materials needed to be deliver
were able to reach site on time approximately 20minutes.
All key construction materials shall be marked at source so that upon receipt at the site,
traceability of material during and after storage or incorporation directly into the works is
achieved. Site clerk is responsible to maintain material record up to incorporation in the
permanent works.
Delivery of material to the site shall be subjected to weekly and monthly reviews.
Upon arrival of materials at site, the consignment shall be checked and verified by
supervisor to match with the delivery order. Any damages of materials shall be rejected
and properly recorded. Only approved materials shall be transported into site for use.
Material shall not store in excess 1.5 meters in height and must be stored in racks or on
wheels. All materials to be elevated from the ground/slab surfaces to prevent any contact
with water and protected from weather. Besides, material shall not store within 3 meters
from any edge or opening.
All materials shall be properly stored and well maintained so that it is in neat and clean
condition throughout the construction period.
Gate 2 will be available for access for entire construction period, it will be used for ingress
and egress of the site along Jalan Utara and Jalan Barat, Therefore, the construction
materials and other resources can be supplied to the site using the access provided.
Flag man will control the traffic flow at ingress, egress and within the proposed project site
to ensure that the traffic flow is within the safety requirement.
Upon commencement of works, the public traffic flow will remain the same as the current
traffic flow where no heavy vehicle is allowed to be on the city roads during peak hours as
mention in the specification.
NO Item DESCRIPTION
Tun Razak (TRX) Lifestyle Quarter 9 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
ii. The concrete surface shall be levelled by using 3m channel float. Level
check to be carried out at 1m to 3m interval to ensure concrete to achieve
the required level and allowable tolerance limits to
KTP_ST_SPE_0007_00.G0 REV 03 Specification. Re-work the concrete
surface level if required.
iii. Smoothen the concrete surface by using bull float and consistently applied
equivalent pressure to achieve required tolerance floor flatness Ff20 and
floor levelness Fl17. For limited access area such as edges, corners and
around/adjacent to column, used hand trowel to manually smoothen the
surface.
ii. Where concrete had stiffened sufficiently and free from bleed water the
concrete is ready to power float. The base concrete can be tested by make
step onto the slab measure the imprint. If the imprint is approximately only
2-3mm deep then the concrete is ready to power trowel.
iii. The concrete surface shall be mechanically floated by using power float
machine starting with ¾ speeds.
Tun Razak (TRX) Lifestyle Quarter 10 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
v. When finished floating the entire slab, turn the power trowel at 90° to the
first row and broadcast OPC cement evenly over the slab then start power
trowel at full speed to smoothen finish.
vi. All edges to be trowel manually. Junction and cold joint area to be given
special attention with additional of small amount of OPC to ensure the area
to be trowelled flat and smooth. Check and smoothen the concrete surface
to required tolerance of the floor flatness Ff20 and floor flatness Fl17.
vii. During power float activities it shall follow a direction of concreting sequence
(refer Figure 1). For the construction joint section, the preparation shall
refer to Figure 2 (Step 1 and Step 2). This to ensure the construction joint
will give an even surface for the next casting and ensure the surface is
smoothen and leveled before a power float activity later.
viii. Power float supervisor to perform checking on the power float surface. He
has to ensure the power float surface is generally flat with smooth surface.
Any surface delamination has to be rectified prior concrete stiffen.
Tun Razak (TRX) Lifestyle Quarter 11 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
Tun Razak (TRX) Lifestyle Quarter 12 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
ii. Grind the rough concrete surface by using hand held grinder with
wheel cup
vi. Polish the concrete surface with hand held grinder with polishing pad
i. Trial Mix of grout and application onto small area are required prior
application into larger area. This is to ensure the tone and bonding
of rectified power float slab surface after full curing are similar to
surrounding area.
iii. Bonding agent to be pre-damp the surface before apply the well
mixed Sika Grout -215 onto the defective area.
vii. Polish the surface with hand held grinder with polishing pad.
Tun Razak (TRX) Lifestyle Quarter 13 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
The purpose of quality control is to provide a guide lines for a proper operational framework
such that the following targets will be attained
The QAQC manager shall review all the AFI reports based on the criteria set in the
project specification for all completed works and materials. All inspections and AFI
records shall be kept and maintained. Refer Appendix A for the Inspection Test Plan.
Note – During curing compound activities, if the workers contact with this material, he/she
shall quickly wash with water. In case eyes contacted to the curing compound materials,
quickly get eye wash nearby at site and inform Site Safety Supervisor or anyone close by
for assistance.
9.0 APPENDICES
Tun Razak (TRX) Lifestyle Quarter 14 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
ATTACHMENT A –
SITE ORGANIZATION CHART
Tun Razak (TRX) Lifestyle Quarter 15 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER FLOAT AND
Revision No.: 07
RECTIFICATION WORKS
Doc. No:No: WCT_TP02_MS_AR_0001 Rev. Date : 03/12/2019
Tun Razak Exchange (TRX) Lifestyle Quarter 1 MC02 Method Statement Submission
Template LLM_CN_TMP_3049_00.00(Rev 02) Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
ATTACHMENT B –
ITP & INSPECTION CHECKLIST
Tun Razak (TRX) Lifestyle Quarter 16 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
MAIN CONTRACTOR : LEND LEASE PROJECTS (M) SDN BHD Page No. 1 of 2
TRX LQ : TP02 - SUPERSTRUCTURE, FAÇADE AND BLOCKWORKS Doc Ref. No. WCT_TP02_ITP_AR_0001
INSPECTION & TEST PLAN Revision No 07
APPLICATION OF POWER FLOAT AND RECTIFICATION WORK Date 7-Dec-19
Action by
Reference to Specification/
Frequency of Trade
No Description of Work Standard/ Contract Characteristic Point of Inspection/ Test Acceptance Criteria Verifying Document Design Commissioning
Inspection Contractor/ LLPM - PM&C
Document Consultant Consultant
Supplier
SELECTION OF TRADE CONTRACTOR/ SUPPLIER
Source of qualified Trade
Trade Contractor/ Supplier as per Approved Trade Contractor/
1 Contractor / Supplier N/A Once Tender of work Verified via approved Trade Contractor/ Supplier List Trade Contractor/ Supplier List - - - A
Supplier List
Selection of successful
Trade Contractor/ Supplier qualification as stated in the tender Trade Contractor/ Supplier - Fulfil the requirements for tender (i.e.
2 Trade Contractors / N/A Once Before award of contract Letter of Award - - - A
contract Technical Proposal Evaluation)
Supplier
DOCUMENT ISSUANCE/ SUBMISSION & APPROVAL
Issuance of Approved
Construction Drawings to Issuance of Construction Drawings to Trade Contractor/ Supplier Once every revision of Prior to commencement of Construction drawings to comply with the technical specification
3 CS& & AFC Drawings - P NA R, A, I
Trade Contractor/ Waterproofing (Silcor 780) prior to start work on the Contract submission physical work at site and contract requirements
Supplier
7
a) Portland Cement Once every revision of Prior to commencement of Cement complying with either BS 12 or ASTM C150 Type I but
KTP_ST_SPE_0007_00.G0 Ordinary Portland Cement P R,A, H NA R,A, H
(OPC) submission physical work at site containing maximum 8% by weight of tricalcium aluminate (Ca3Al)
AFI & Concrete Mix Design.
AFI closed-out status A (Inspection Passed)
The curing compound shall be compatible with subsequent surface Once every revision of Prior to commencement of Trial Mix Details provided as attachments
8 b) Curing Compound DPA_AR_SPE_3210_00.G0 As per Manufacturer's Specification P R,A, H NA R,A
finishes. submission physical work at site
CSF & SMES - A (Approved)/ B (Approved with
Comments) Status
c) Sika Non Shrink grout Repair concealed formed surfaces, where possible, that contain Once every revision of Prior to commencement of
9 KTP_ST_SPE_0007_00.G0 Repair work for concrete structure and Grouting Only. P R,A, H NA R,A
215 defects that affect the durability of concrete submission physical work at site B - Status : works allowed to proceed subject to all
works carried out as per comments. Revise SMES to
be submitted for Status A approval.
KTP_ST_SPE_0007_00.G1 SikaLatex -118 wis a syenthetic polymer emulsion for adding to
Once every revision of Prior to commencement of Thoroughly clean, dampen with water, and brushcoat
10 d) Sika Latex (3.18 Concrete Surface cement mortar, where good adhesion and water resistance are P R,A, H NA R,A
submission physical work at site the area to be patched with specified bonding agent
Repairs) required
MOCK-UP/ PROTOTYPE/ BENCHMARK PREPARATION & APPROVAL
KTP_ST_SPE_0007_00.G0 Material deliver in good condition and in accordance to the First delivery material Material type,quality, type, Material delivered to be tagged and marked to facilated sorting and
13 b) Curing Compound SMES Approval, AFI P W, A N/A W,A,V
(REV.03) requrements specified for repair work as per approved SMES on site and colour as per specs. placing.
c) Sika Non Shrink grout KTP_ST_SPE_0007_00.G0 Material deliver in good condition and in accordance to the First delivery material Material type,quality, type, Material delivered to be tagged and marked to facilated sorting and
14 SMES Approval, AFI P W, A N/A W,A,V
215 (REV.03) requrements specified for repair work as per approved SMES on site and colour as per specs. placing.
KTP_ST_SPE_0007_00.G0 Material deliver in good condition and in accordance to the First delivery material Material type,quality, type, Material delivered to be tagged and marked to facilated sorting and
15 d) Sika Latex SMES Approval, AFI P W, A N/A W,A,V
(REV.03) requrements specified for repair work as per approved SMES on site and colour as per specs. placing.
Note: P = Prepare; R = Review; A = Approved; H = Hold; W = Witness; V = Verified; AC = Acknowledge; I = Issuance; AFI = Application for Inspection; CSF = Contractor Submission Form; ER = Client/ Employer's Representative; N/A = Not Applicable; CCS = Concrete Characteristic Strength
Prepared By: Reviewed & Verified By: Approved By:
Initial: Initial: Initial:
Name: Sitti Julaiha Binti Jindang Mohd Fauzi Bin Ujang Name: Name:
Designation: QAQC Engineer QAQC Manager Designation: Designation:
(Trade Contractor/ Supplier) WCT Berhad WCT Berhad (Design/ Commissioning Consultant) (LLPM)
Action by
Reference to Specification Frequency of Trade
No Description of Work Characteristic Point of Inspection Test Acceptance Criteria Verifying Document Design Commissioning
(Contract Document) Inspection Contractor/ LLPM - PM&C
Consultant Consultant
Supplier
Material Handling & Storage (Site - Storage Yard/Working Area)
Once before The base concrete is stiffened and free from bleeding prior to
KTP_ST_SPE_0007_00.G0 Prior to commencement of
19 Base concrete The base concrete surface ready for the next stage power float. commencement of power float. Acceptance criteria for flatness and levelness shall AFI, Checklist (CHK_AR_0001) P W,A,H NA W,A, H, AC
DPA_AR_SPE_3210_00.G0 physical work at site
work area refer to KTP/DPA specification.
IN-PROCESS INSPECTION / ON-GOING CONSTRUCTION STAGE
POST-CONSTRUCTION STAGE
New concrete must be thoroughly dry and cured a minimum of 7 days As per project specification Clause 3.05 (Method B) - use
DPA_AR_SPE_3210_00.G0 Prior to commencement of
21 Curing and protection prior to application of liquid hardener, for best results cure for a full 28 Once approved chemical curing agent and sprayed over the entire AFI P V,A NA V,AC
Clause 3.05 physical work at site
days surface and follow manufacturer's specification.
TESTING
DPA_AR_SPE_3210_00.G0 -
Check and level surface plane to tolerances of Ff20-Fl 17 or Whole
Clause 3.03 (D) & Upon completion of When the Slab is fully
area within +/- 3mm under 3000mm long straight edge or not greater Works will carry out against as built survey data Vs thickness
24 Flatness or Levelness KTP_ST_SPE_0007_00.G0 Power Float and Slab hardened, get data for As AFI, Checklist (TBA in separate Method Statement) P V, A, H NA V, AC
than +/- 1.5mm for each 500mm or 5mm Surface Level (5m straight gauge measurement to check the levelness
(Clause 3.14 C Item 5), (Clause finish are fully hardened Built
edge), Surfce Level to Datum 10mm.
3.16 Item B)
Note: P = Prepare; R = Review; A = Approved; H = Hold; W = Witness; V = Verified; AC = Acknowledge; I = Issuance; AFI = Application for Inspection; CSF = Contractor Submission Form; ER = Client/ Employer's Representative; N/A = Not Applicable; CCS = Concrete Characteristic Strength
Prepared By: Reviewed & Verified By: Approved By:
Initial: Initial: Initial:
Name: Sitti Julaiha Binti Jindang Mohd Fauzi Bin Ujang Name: Name:
Designation: QAQC Engineer QAQC Manager Designation: Designation:
(Trade Contractor/ Supplier) WCT Berhad WCT Berhad (Design/ Commissioning Consultant) (LLPM)
Location/ Zone/ Sub-Zone/ Level/ Block /Unit/ Area : Drawing Ref. No. :
Others if any…
STATUS OF INSPECTION
We have carried out all necessary inspections and verify that the above items/ activities conform to the contract specifications/ document
Checked By: Checked By: Checked By:
Location/ Zone/ Sub-Zone/ Level/ Block /Unit/ Area : Drawing Ref. No. :
STATUS OF INSPECTION
We have carried out all necessary inspections and verify that the above items/ activities conform to the contract specifications/ document
Checked By: Checked By: Checked By:
ATTACHMENT C –
SAFE WORKS METHOD STATEMENTS
Tun Razak (TRX) Lifestyle Quarter 17 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
ATTACHMENT D –
PLANT/ EQUIPMENT/ TOOLS CATALOGUES/
CERTIFICATES DETAILS
Tun Razak (TRX) Lifestyle Quarter 18 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018
WORK METHOD STATEMENTS FOR POWER
Revision No.: 08
FLOAT AND RECTIFICATION WORK
ATTACHMENT E –
DRAWINGS
(N/A)
Tun Razak (TRX) Lifestyle Quarter 19 MC02 Method Statement Submission Template
LLM_MT_STD_3049_00.00 Rev 02 Revision Date: 27/09/2018