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SPECIFICATION FOR T&Y STRAINER

0 27.08.2015 First Issue NV US SVK


Rev. Date Revision Description Issued By Checked By Approved By
TABLE OF CONTENTS
9 TEST..........................................................................................................................................................2
10 INSPECTION AND REPORTS.......................................................................................................................2
12 IDENTIFICATION........................................................................................................................................3
13 PARTS........................................................................................................................................................3
14 SHIPPING...................................................................................................................................................3

APPENDIX A – INSPECTION CHECKLIST

9 TEST
for hydrostatic testing of austenitic stainless-steel strainers.
c) Strainers shall be drained immediately after completion of the hydrostatic tests and mopped
or wiped dry. Water shall not be allowed to collect in pockets and dry by evaporation. Pockets
that cannot be reached for mopping or wiping shall be blown dry with oil-free air at ambient
temperatures.
d) The vendor shall submit the hydro test report and water analysis for approval prior to
performing any hydrostatic tests.
9.3 Examination – NDE
9.3

10 INSPECTION AND REPORTS


10.1All piping materials shall be inspected at the Vendor's plant in accordance with the "Inspection
Checklist” Appendix A of this standard. The Checklist lists all specific requirements which are applicable
to the items covered by this standard, including requirements for submittal of test results, reports,
procedures, etc.
The Purchaser’s Inspector requires written notification of items available for inspection a minimum of 15
to 20 working day & prior to shipment.
10.2 Shipment of materials shall not be made until all requirements of the checklist have been met.
10.3 Material certificates shall be supplied for all carbon steel, alloy, and stainless-steel strainers body
and
Sherwin Williams Zinc Clad 8, B69A 48
International/Interzine QHA 110 /QHA 111 Silicate

Napko 52, No 1377


Porter Zinc-Lock 351
Prufcoat Zinc prime 500
d) Paint as delivered to the vendor shall be in the manufacturer's original containers bearing the
manufacturers name and brand number and be applied in strict accord with the manufacturer’s
recommendation.

12 IDENTIFICATION
The stamp shall include the following information:
Size, Strainer Letter Symbol, Pressure Class Material
Facing Surface Finish
Manufacturing Number
Manufacturer
Unique Identification Code (as given in the purchase description)
All strainers shall have permanent flow direction arrow on the strainer body.

13 PARTS

13.1 The vendor must furnish with his quotation a completed "Spare Parts Interchangeability Record"
(SPIR) form together with cross-sectional drawings and parts list for each model or type of strainer
supplied.
13.2 Each spare part will be assigned an owner's stock number which will be sent to the vendor
before they ship their order. The stock numbers may be assigned at a later date and are not required
when placing the spare parts purchase order.

14 SHIPPING
* Strainer Type
C = Compressor (Witches Hat / Pilgrim Hat)
PB = Pump (basket)
PP = Pump (Flat Type Plate)
T = Tee-Type
Y = Y-Type

APPENDIX A – INSPECTION CHECKLIST

1.0 GENERAL

1.1 SCOPE
This appendix provides a checklist for the extent of inspection at the Vendor's plant for strainers.It
defines the responsibilities of the Vendor or sub vendors ' Inspection personnel, and defines the items
that the Purchaser's inspection personnel review and witness, either random or 100 percent. Conflicts
between this checklist, and the reference codes and standards must be resolved before submittal of
final quotations.
1.2 EXTENT OF INSPECTION

1.2.1The Vendor is responsible for full compliance with all requirements of this standard, the purchase
description, the referenced codes and material standards. The checklist requires monitoring of certain of
these requirements. The Vendor shall comply with all requirements of the documents, codes, and
standards not specifically included in the checklist. The Purchasers inspector will monitor the Vendors
compliance with all requirements and is not limited to those items listed in the checklists.

1.2.2The extent of inspection shall consist of one strainer of each size, pressure rating and material, plus
one additional strainer for each quantity over 50 of each size, pressure rating and material for
the following items:

a) 4-inch and larger sizes, in all materials, for pressure classes 150# to 600# shall be inspected.

b) All sizes, in all materials, for pressure classes 900# and over shall be inspected.

1.2

The abbreviations used in the tables of this standard are as follows:

MT Magnetic particle examination


NDE Non-destructive examination

P Purchaser

PT Liquid penetrate examination

PQR Welding Procedure qualification Record

R Review records of test and/or inspection

RA Review document and approval

RT Radiography examination

S Vendor submit documents

T Vendor's own test/inspection

V Vendor

W Witness at 100 percent

WF Witness first shipment and at 5 percent random (Note 1)

WPS Welding Procedure Specification

NOTES: The following notes apply where referenced in the check lists.

* As specified in this specification and/or applicable standard or code.

Witness first shipment shall include, but not be limited to, review of procedures, certifications, test and
NDE results, and performing inspection functions for the items that will be included in the first
shipment. The inspections and reviews shall be conducted at appropriate times during fabrication,
assembly, and testing.

Alloy Steel and Stainless


MATERIAL Carbon Steel
Steel Remarks
Inspection Item
V F V P
1 Document
1.1 Vendor's Fabrication and Inspection S R S R
Procedure for special design and
fabrication of nonstandard strainers

1.2 Welding Procedures


WPS and PQR
S RA S RA
2 Material Certification
2.1 Chemical Composition (including
ferrite control) S R S R
2.2 Mechanical Properties
2.3 Hardness Certification S R S R
NACE & Alloy Other
2.4 Corrosion Bend Test S R S R
Rapid Screening Test Bend Test T R T R
S R S R *
3 Test S R S R *
3.1 NDE
a. RT on Casting
MT/PT on casting
b. RT on Butt Welded Type T R T R *
c. MT/PT on Welded Area T R T R *
T R T R *
4 Heat Treatment - - T R *

5 Final Inspection T R T R *
5.1 Visual Inspection
5.2-Dimensional Inspection
5.3 Hydrostatic Test T WF T WF
5.4 Alloy Verification T WF S,T WF
5.5 Identification Check T,S WF,R T,S WF,R
5.6 Repair Welding - - TS WF,R
T WF T WF
6 Shipping-Preparation and Packaging T WF T WF

T WF T WF
TABLE – I

RADIOGRAPHIC EXAMINATION

EXTENT OF
ANSI PRESSURE CLASS
MATERIAL SERVICE NOTE EXAMINATION
150 300 600 900 1500 2500
(1) 1 1 1 1 1 1 100%
Carbon Steel All
(2) 5% 5% - - - - Butt-weld ends-Random
(2) - - 5% 100% 100% 100% Note-3
(1) 1 2 2 2 2 2 100%
General
Ferritic (2) 5% 5% 5% 10% 10% 10% Note-3
Chrome
Alloys (1) 2 2 2 2 2 2 100%
Hydrogen
Rich
(2) 10% 10% 10% 20% 20% 20% Note-3
Stainless (1) 1 2 2 2 2 2 100%
Steel General
(2) 5% 5% 5% 5% 5% 5% Note-3
Hydrogen (1) 2 2 2 2 2 2 100%
(2) 5% All All All All All Note-3
Rich

NOTES:

1. Indicates quantity of the initial castings from each foundry for each pressure class and material
type. Select larger sizes.
2. Production castings.
3. Critical areas for strainers shall be as defined for special class valves in ANSI B16.34. Additional
areas may be selected by the inspector based on the results of the 100% radiography of the
initial castings

TABLE – II
MAGNETIC PARTICLE / LIQUID PENETRATE EXAMINATION

ANSI PRESSURE CLASS EXTENT OF EXAMINATION


MATERIAL SERVICE NOTE
150 300 600 900 1500 2500
(1) 2 2 2 2 2 2 100% Magnetic Particle
Carbon Steel All
(2) 5% 5% 5% 10% 10% 10% 100% Magnetic Particle
(1) 2 2 2 2 2 2 100% Magnetic Particle
General
Ferritic (2) 5% 5% 5% 10% 10% 10% 100% Magnetic Particle
Chrome
Alloys (1) 2 2 2 2 2 2 100% Magnetic Particle
Hydrogen
Rich
(2) 10% 10% 10% 20% 20% 20% 100% Magnetic Particle
Stainless General (1) 2 2 2 2 2 2 100% Magnetic Penetrate
(2) 5% 5% 5% 5% 5% 5% 3% Liquid Penetrate
(1) 2 2 2 2 2 2 100% liquid Penetrate
Steel Hydrogen Butt-weld ends-liquid
Rich (2) All All All All All All
Penetrate
(2) 5% 5% 5% 10% 10% 10% 100% liquid Penetrate

NOTES:

1) Indicates quantity of the initial castings from each foundry for each pressure class and material
type. Select larger sizes.

2) Production castings.

3) Critical areas for strainers shall be as defined for special class valves in ANSI B16.34. Additional
areas may be selected by the inspector based on the results of the 100% radiography of the
initial castings.

TABLE – III

TEMPORARY PUMP SUCTION STRAINER FOR RF FLANGES


LINE SIZE 150# D1 300# D1 150# & 300# D2
1½ 3¼ 3 5/8 1½
2 4 4¼ 2
2½ 4¾ 5 2½
3 5¼ 5 3/2 3
4 6 3/8 7 4
6 8 5/8 9¾ 6
8 10 7/8 12 8
10 13 ¼ 14 ½ 10
12 15 16 ½ 12
14 17 5/8 19 13 ¼
16 20 ½ 21 ½ 15 ¼

NOTES:
1) All dimensions are in Inches.

2) The strainers are to be fabricated from 3/32” thick perforated plate, 3/10” diameter holes
staggered on 3/8” centers. Open area not to be less than 62% of plate.

3) Strainer to be Gasketed on both Sides.


4) The material of plate to be Carbon steel, unless specified otherwise in purchase description.
5) Type PB
TABLE – IV

TEMPORARY PUMP SUCTION STRAINER FOR RTJ FLANGES


LINE 150# 300#
SIZE D D
1½ 2 3/16 2 5/16
2 2 7/8 2¾
2½ 3 5/8 3 5/8
3 4 1/8 4 3/8
4 5½ 5 3/8
6 7¼ 7 13/16
8 9 3/8 10 1/8
10 11 5/8 12 ¼
12 14 5/8 14 ½
14 15 ¼ 16
16 17 ½ 18
NOTES:
1) All dimensions are in Inches.

2) The strainers are to be fabricated from 3/32” thick perforated plate, 3/10” diameter holes
staggered on 3/8” centers. Open area not to be less than 62% of plate.

3) Strainer to be Gasketed on both Sides.

4) The material of plate to be Carbon steel, unless specified otherwise in purchase description.

5) Type PB

NOTES:

1) Minimum face to face of flanges= A + 1”

2) A = Length of Strainer
1) Tab details for manufacturer's standard.
NOTES:

1) Dimensions for RF flange Type PB strainer, see Table-V

2) Dimensions for RTJ flange Type PB strainer, see Table-VI


TABLE – V

150# RF 300# RF
PIPE SIZE A (NOTE 3) D C (NOTE 2)
B
3 9 1½ 5¼ 5¾
4 12 2 6¾ 7
6 18 3 8 5/8 9¾
8 23 4 10 7/8 12
10 29 5 13 ¼ 14 1/8
TO MATCH
12 34 6 16 16 ½
BORE
14 35 8 17 5/8 19
16 38 10 20 1/8 21 1/8
18 41 12 21 ½ 23 3/8
20 44 15 23 ¾ 25 5/8
24 50 20 28 1/8 30 /8

NOTES:

1) All dimensions are in inches.

2) Dimension “C” shall be based on the bore schedule given in individual purchase description. The
strainer shall fit shortly into the bore with ¼ Inch clearance between the bore and dimension
“C”.

3) Dimension “A” is based on ISO percent minimum open area as compared to schedule 40 pipe.
TABLE – VI

150#RF 300#RF 600#RTJ


PIPE SIZE A (NOTE 3) D C (NOTE 2)
B
3 4½ 2 5¼ 5¾
4 4½ 2¾ 6¾ 7
6 6½ 4 8 5/8 9¾
8 8 5 3/8 10 7/8 12
10 10 6¾ 13 ¼ 14 1/8 PER ANSI
TO MATCH
12 12 8 16 16 ½ B16.20 (NOTE
BORE
14 12 ½ 8 1/8 17 5/8 19 5)
16 14 ½ 10 ¼ 20 1/8 21 1/8
18 170 12 21 ½ 23 3/8
20 18 ½ 13 23 ¾ 25 5/8
24 22 ½ 16 28 1/8 30 /8

NOTES:

1) All dimensions are in inches.

2) Dimension “C” shall be based on the bore schedule given in individual purchase description. The
strainer shall fit shortly into the bore with ¼ Inch clearance between the bore and dimension
“c”.

3) Dimension “A” is based on ISO percent minimum open area as compared to schedule 40 pipe.

4) Dimension “B” for Ring joint construction shall equal the pitch diameter minus the groove width.
TABLE – VII

BODY OR FLANGE RATING


PIPE C
150# 300# 600# 150# 300# 600#
SIZE (NOTE 4)
A (NOTE 3) B (NOTE 3)
½ - - 3 13/16 - - 3½ ½
¾ - - 4 3/8 - - 4¼ ½
1 - - 5 3/8 - - 4 5/8 ½
1½ - - 6¼ - - 5¾ ½
2 8½ 9 11 6 1/8 6 1/8 7 3/8 ¾
3 11 13/15 12 9/16 13 ½ 9 9 9¾ ¾
4 14 ¼ 14 5/8 17 15/16 11 11 13 3/8 ¾
6 18 5/8 19 ¾ 25 5/8 15 ½ 15 ½ 20 ¾
8 24 25 31 ¾ 16 ¼ 16 ¼ 24 ¾

NOTES:

1) For details, see page 24.

2) All dimensions are in Inches.

3) Dimensions “A” and “B” are approximate and may be manufacturers standard.

4) Blow off connection “C” to be size indicated female (NPT) tapered pipe threads per ANSI B 2.1-
1968, unless otherwise indicated in purchase description.
NOTES:

1) Tees and flanges shall be standard fittings.


2) Materials, wall thickness, flange and gasket type, and threadolet rating shall be specified in the
individual purchase description.
3) Optional inlet and/or outlet flanges shall be provided as part of the tee-strainer assembly when
specified in the individual purchase description.
4) Basket shall be type 316 Stainless Steel. Mesh opening per purchase description.
NOTE:

1) Optional hinge requirements will be given in the individual purchase descriptions.

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