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UNIT 3
TRANSFORMERS
INTRODUCTION
A transformer is a device which transfers electrical energy (power) from one voltage level to
another voltage level without change in frequency.
A Transformer consists of two windings, the primary and secondary, wound on a common
laminated magnetic core.
The winding connected to the A.C. source is called primary winding and the one connected to
the load is called secondary winding.
If e2 < e1, it is called a step-down transformer and if e2>e1, it is called a step-up transformer.
Note
2. There is no electrical connection between the primary and secondary. The A.C. power is
transferred from primary to secondary through magnetic flux.
3. There is no change in frequency. i.e. the output power has the same frequency as the input
power.
Transformer works on the principle of mutual induction between two magnetically coupled
coils.
When the primary winding is connected to an alternating voltage of rms value, V1 volts, an
alternating current flows through the primary winding and sets up an alternating flux Φ in the
material of the core.
This alternating flux Φ links both the primary windings and the secondary windings.
Therefore, an e.m.f e1 is induced in the primary winding (self-induced emf) and an e.m.f e2 is
induced in the secondary winding (mutual induced emf).
2
𝐝𝛗
𝐞𝟐 = −𝐍𝟐 − − − (𝐛)
𝐝𝐭
If the induced e.m.f’s e1 and e2 are represented by their rms values E1 and E2 respectively, then
𝐝𝛗
𝐄𝟏 = −𝐍𝟏 − − − (𝟏)
𝐝𝐭
𝐝𝛗
𝐄𝟐 = −𝐍𝟐 − − − (𝟐)
𝐝𝐭
𝐄𝟐 𝐍𝟐
𝐓𝐡𝐞𝐫𝐞𝐟𝐨𝐫𝐞, = = 𝐤 − − − (𝟑)
𝐄𝟏 𝐍𝟏
When a load is connected to the secondary winding, a current I2 flows through the load, V2 is
the terminal voltage across the load.
As the power transferred from the primary winding to the secondary winding is same, hence
Power input to the primary winding = Power output from the secondary winding
𝐄𝟐 𝐈𝟏
𝐎𝐫, = = 𝐤 − − − (𝟒)
𝐄𝟏 𝐈𝟐
𝐄𝟐 𝐍𝟐 𝐈𝟏
= = = 𝐤 − − − (𝟓)
𝐄𝟏 𝐍𝟏 𝐈𝟐
The directions of emf’s E1 and E2 induced in the primary and secondary windings are such
that, they always oppose the primary applied voltage V1.
N1 = Primary turns;
N2 = Secondary turns
The flux in the core will vary sinusoidal as shown in figure, so that it increases from zero to
1
maximum ‘Φm’ in one quarter of the cycle i.e, (4𝑓) second
4
𝜙𝑚
Therefore, average rate of change of flux = 1 = 4f𝜙𝑚
( )
4𝑓
We know that, the average rate of change of flux per turn is the induced emf in volts.
Since the flux is varying sinusoidally, the rms value of induced emf is obtained by multiplying
the average value by the form factor.
Therefore, rms value of emf induced per turn = 1.11×4f×Φm = 4.44fΦm volts
The rms value of induced emf in the entire primary winding = [ (induced emf per turn) ×
number of primary turns ]
Problems
1. A single phase, 50Hz transformer has 80 turns on the primary winding and 400 turns on the
secondary winding. The net cross-sectional area of the core is 200 cm2. If the primary
winding is connected to a 240V, 50Hz supply. Determine 1) the emf induced in the
secondary winding 2) the maximum value of the flux density in the core.
2. The no-load ratio required in a single phase 50Hz transformer is 6600/300V. If the
maximum value of flux in the core is to be 0.09W find the number of turns in each winding.
3. A single phase 25Hz transformer has 50 primary turns and 600 secondary turns. The cross
sectional area of the core is 400sq.cm. If the primary of the transformer is connected to 230V
supply, find 1) the secondary induced emf 2) the flux density in the core.
4. For a single phase transformer having primary and secondary turns of 440 and 880
respectively, determine the transformer KVA rating if half load secondary current is 7.5A
and maximum value of core flux is 2.25mWb.
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TYPES OF TRANSFORMERS
Depending on the manner in which the primary and secondary are wound on the core,
transformers are of two types
1. Core-type transformer
2. Shell-type transformer
Core-type transformer
In a core-type transformer, half of the primary winding and half of the secondary winding are
placed round each limb. This reduces the leakage flux.
Usually the low-voltage winding is placed below the high-voltage winding for mechanical
considerations.
Shell-type transformer
This method of construction involves the use of a double magnetic circuit. Both the windings
are placed round the central limb. The other two limbs act simply as a low reluctance flux
path.
Usually the core-type is generally more suitable for high voltage and small output, while the
shell-type is generally more suitable for low voltage and high output.
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IDEAL TRANSFORMER
1. No winding resistance
2. No leakage flux i.e. the same flux links both the windings
3. No iron losses in the core (i.e. eddy current and hysteresis losses)
Consider an ideal transformer on no load (i.e. with secondary open-circuited). Under such
conditions, the primary is simply a coil of pure inductance.
The alternating flux Φ links both the windings and induces emf E1 in the primary and an
emf E2 in the secondary. E1 is equal and in opposition to V1. Both emf’s E1 and E2 lag behind
flux Φ by 900.
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The phasor diagram of an ideal transformer on No-Load is shown in figure above. Since flux Φ
is common to both the windings, it is taken as the reference.
It can be seen that the primary emf E1 and the secondary emf E2 lag behind the flux Φ by 900.
E1 and E2 are in phase, but E1 is equal to V1 and 1800 out of phase with it.
Consider a load is connected across the secondary of an ideal transformer. The secondary emf
E2 will cause a current I2 to flow through the load.
The angle at which I2 leads or lags V2 (or E2) depends upon the resistance and reactance of the
load. For an inductive load, current I2 lags behind V2 (or E2) by Φ2. Also a current I2 will flow in
the primary winding.
In the phasor diagram, the K is assumed as unity (so that primary phasors are equal to
secondary phasors). The secondary current I2 lags behind V2 (or E2) by φ2. This causes a
primary current I1 = KI2 which is in anti-phase with it.
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The power factor on the primary side is equal to the power factor on the secondary side. Since
there are no losses in an ideal transformer, input primary power is equal to the secondary
output power. i.e. V1I1Cosφ1 = V2I2Cos φ2
A practical transformer differs from the ideal transformer in that it has iron losses, winding
resistances and magnetic leakage leading to leakage reactance.
Hence the primary no load current IO is not 900 behind the applied voltage V1 but lags it by an
angle φO < 900 as shown in the phasor diagram.
From the phasor diagram, the no-load primary current IO can be resolved into two rectangular
components:
1. The component Iw is in phase with the applied voltage V1. This is known as active or
working or iron loss component and supplies the iron loss and a very small primary
copper loss.
2. The component Im lags behind V1 by 900 and is known as magnetising component, which
produces the mutual flux φ in the core.
The no-load primary copper loss is very small and may be neglected. Therefore the no-load
primary input power is practically equal to the iron loss in the transformer.
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Practical Transformer ON-Load (with no winding resistance and leakage flux considered)
It is assumed that the resistance and leakage reactance of the windings are negligible. With this
assumption, V1= E1 and V2=E2. With an inductive load considered, the total primary current I1 must
meet the two requirements:
(i) It must supply the no-load current IO to meet the iron losses in the transformer and to
provide flux in the core.
(ii) It must supply a current I2’ to counteract the demagnetising effect of secondary current I2.
The total primary current I1 is the phasor sum of I2’ and IO. Also this I2’ is 1800 out of phase with I2.
From the phasor diagram, we see that E1 and E2 lag behind the mutual flux φ by 900. The current I2’
represents the primary current to neutralize the demagnetising effect of secondary current I 2. The
current I2’ is antiphase with I2. IO is the no-load current of the transformer. The phasor sum of I2’ and IO
gives the total primary current I1.
1) A 50Hz single phase transformer has 6600V/400V. Having e.m.f per turn is 10V and the
maximum flux density in the core is 1.6 Tesla. Find the i) Suitable number of primary and
secondary turns ii) Cross sectional area of the core [June-2015, Set-1, Q4(b), 8Mark].
2) The maximum flux density in the core of 250 /3000 V, 50 Hz single phase transformer is 1.2
Wb per square meter. If the e.m.f per turn is 8 volts determine primary and secondary turns
and area of the core.
3) A single phase transformer has 350 primary and 1050 secondary turns. The net cross sectional
area of the core is 55 cm2. If the primary winding in connected to a 400 V, 50 Hz single phase
supply. Calculate: i) the maximum value of flux density in the core and ii) the voltage induced
in the secondary winding. [Sept. 2014, Set-1, Q3(b), 8M].
4) A single phase core type 50Hz transformer has a square having 25cm side, the maximum flux
density in the core 1.2 wb/m2 .Calculate the number of turns per limb on H.V. side and L.V side
for a 3400V/240V ratio. [June-2015, Set-2, Q4(b), 8M].
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5) The maximum flux density in the core of 250 /3000 V, 50 Hz single phase transformer is 1.2
Wb per square meter. If the e.m.f per turn is 8 volts determine primary and secondary turns
and area of the core.
The copper loss depends on current and iron loss depends upon voltage. Hence the total loss in a
trasformer depends upon volt-ampere (VA) only, and not on the phase angle between the voltage
and current. i.e. it is independent of load power factor. That is why the rating of a transformer is
given in KVA and not in KW.
LOSSES IN A TRANSFORMER
2. Copper Losses
Iron Losses
This is the power loss that occurs in the iron part. It is caused by the alternating flux in the
core and consists of Eddy current loss and Hysteresis loss. The core flux in a transformer
remains practically constant for all loads and so the core loss is practically same at all loads.
This power loss is due to the alternating flux linking the core, which will induced an emf in the
core called the eddy emf, due to which a current called the eddy current is being circulated in
the core.
As there is some resistance in the core, this eddy current circulation causes heat and is called
the eddy current power loss. Eddy current loss is proportional to the square of the supply
frequency.
Eddy current loss can be minimized by using the core made of thin sheets of silicon steel
material, and each lamination is coated with varnish insulation to suppress the path of the
eddy currents.
Hysteresis Loss
This is the loss in the iron core, due to the magnetic reversal of the flux in the core, which
results in the form of heat in the core. This loss is directly proportional to the supply
frequency.
Hysteresis loss can be minimized by using the core material having high permeability i.e.
using steel of high silicon content.
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The Iron or core losses Pi = Hysteresis loss + Eddy Current loss = Constant Losses
Copper Losses
This is the power loss that occurs in the primary and secondary coils when the transformer
is on load. This power is wasted in the form of heat due to the resistance of the coils.
This loss is proportional to the sequence of the load hence it is called the Variable loss
whereas the Iron loss is called as the Constant loss as the supply voltage and frequency are
constants. These can be determined by short-circuit test.
Therefore
Efficiency of a transformer
The efficiency of a transformer is defined as the ratio of the output power (in watts or
KW) to the input power (watts or KW)
In practice, open-circuit and short-circuit tests are carried out to find the efficiency.
Output power
=
Output power+iron Losses+copper losses
𝒂𝒄𝒕𝒖𝒂𝒍 𝒍𝒐𝒂𝒅
Let n=fraction of full laod=
𝒇𝒖𝒍𝒍 𝒍𝒐𝒂𝒅
=1/2 for half load
=3/4 for 3/4th load
Output power
% (Efficiency)n = X100
Output power + iron Losses + copper losses
𝐧𝐕𝟐𝐈𝟐 𝐜𝐨𝐬 𝜱
= 𝑿 𝟏𝟎𝟎
𝐕𝟐𝐈𝟐 𝐜𝐨𝐬 𝜱+𝑾𝒊 +𝒏𝟐 𝑾𝒄𝒖𝒇𝒍
Let
For any load equal to (n) X (full-load), the corresponding total losses will be equal to,
It should be noted that the iron loss remains the same at all loads.
Therefore the efficiency of a transformer will be maximum when copper losses are equal to constant
or iron losses.
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𝐼2𝑚 1 𝑊𝑖
= √
𝐼2𝑓𝑙 𝐼2𝑓𝑙 𝑅2𝑒
𝑊𝑖
𝐼2𝑚 = 𝐼2𝑓𝑙 √ 2
𝐼2𝑓𝑙 𝑅2𝑒
𝑊𝑖
=𝐼2𝑓𝑙 √
𝑊𝑐𝑢𝑓𝑙
𝑊𝑖
KVA at ƞ𝑚𝑎𝑥 =𝑉2 𝐼2𝑚 = 𝑉2 𝐼2𝑓𝑙 √𝑊
𝑐𝑢𝑓𝑙
𝑊𝑖
=𝐾𝑉𝐴𝑓𝑙 √𝑊
𝑐𝑢𝑓𝑙
𝑰𝒓𝒐𝒏 𝒍𝒐𝒔𝒔
= Full-load KVA X √𝑭𝒖𝒍𝒍 𝒍𝒐𝒂𝒅 𝑪𝒐𝒑𝒑𝒆𝒓 𝑳𝒐𝒔𝒔
Voltage regulation
When current flows through the transformer winding, the voltage drop takes place across the winding
impedance.
The decrease in the secondary terminal voltage expressed as a fraction of the no load secondary
terminal voltage is called regulation of a transformer.
Vnl is the no-load terminal voltage. Vfl is load voltage. Normally full load regulation is of interest
as the part load regulation is going to be lower.
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The voltage regulation of a transformer is the arithmetic difference between the no-load
secondary voltage and the secondary voltage on load, expressed as percentage of no-load
voltage.
Testing of transformer
To determine the efficiency and regulation of transformer the following two tests are
conducted
This test is performed to find out the shunt or no load branch parameters of equivalent circuit
of a transformer. This test results the iron losses and no load current values, thereby we can
determine the no load branch parameters with simple calculations.
As the name itself indicates, secondary side load terminals of the transformer are kept open
and the input voltage is applied on the other side. Since this test is carried out by without
placing any load, this test is also named as no load test.
The OC test is carried out by connecting LV side (as primary) of the transformer to the AC
supply through variac, ammeter and wattmeter instruments. The secondary side or HV side
terminals are left open.
The primary side voltmeter reads the applied voltage to the transformer, ammeter reads the
no load current, wattmeter gives the input power and the variac used to vary the voltage
applied to transformer so that rated voltage is applied at rated frequency. The OC test
arrangement of a transformer is shown in below figure.
When the single phase supply is given to the transformer, the rated value of the primary
voltage is adjusted by varying the variac. At this rated voltage, the ammeter and wattmeter
readings are to be taken. From this test, we get rated voltage Vo, input or no load current Io
and input power Wo.
As we know that when the transformer is on no load, the no load current or primary current is
very small, typically 3 to 5 percent of the rated current value. Thus, the copper loss in the
primary winding is negligible. In OC test, transformer is operated at rated voltage at rated
frequency so the maximum will be the flux in the core. Since the iron or core losses are at rated
voltage, the power input is drawn to supply the iron losses by the transformer under no load.
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Wo = Iron losses
Once the power factor is obtained, the no load component currents are determined as
When the transformer is operating on no load, the current drawn by the shunt or parallel
parameters is very small about 2 to 5 percent of the rated current. Thus, a low current will
flow through the circuit during OC test
This test is performed to find series branch parameters of an equivalent circuit such as
equivalent impedance (Zo1 or Zo2), total winding resistance (Ro1 or Ro2), and total leakage
reactance (Xo1 or Xo2). Also, it is possible to determine copper losses at any desired load and
total voltage drop of the transformer referred to primary or secondary.
In this test, usually LV winding is shorted by a thick wire. And the other side, i.e. HV side this
test is conducted.
In this test, the primary or HV winding is connected to the AC supply source through
voltmeter, ammeter, wattmeter and a variac as shown in figure. This test is also called as
reduced voltage test or low voltage test.
This is because as the secondary winding is short circuited, at rated voltage the transformer
draws a very large current due to its very small winding resistance.
Such high current can cause the overheating and also burning of the transformer. Thus, to limit
the high current, the primary winding must be energized with a low voltage which is just
enough to produce the rated current in the transformer primary.
The SC test is conducted on HV side due to the two main reasons. The first one is, the SC test
conducted by applying rated current and the HV side rated current is much less than the LV
side. Therefore, the rated current is easily achieved at HV side (due to the low current value) as
compared to the LV side.
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Form the test results we determine the series branch parameters of an equivalent circuit as
1. In a 100KVA transformer, the iron loss is 1.2 KW and full load copper loss is 2 KW. If the
load pf is 0.8 lagging, find the efficiency at (i) full-load and (ii) half load.
2. The primary and secondary windings of a 500 KVA transformer have resistances of 0.42Ω
and 0.0011Ω respectively and the iron loss is 2.9 KW. Calculate the efficiency at (i) full-
load and (ii) half-load, assuming the power factor of the load to be 0.8 lagging.