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Construction and Building Materials 140 (2017) 496–507

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Characterizing the three-stage rutting behavior of asphalt pavement


with semi-rigid base by using UMAT in ABAQUS
Jiupeng Zhang a, Cunzhen Zhu a, Xueqian Li a, Jianzhong Pei a,⇑, Jun Chen b
a
School of Highway, Chang’an University, Middle Section of South Erhuan Road, Xi’an, Shaanxi 710064, China
b
College of Civil and Transportation Engineering, Hohai University, Nanjing, Jiangsu 210098, China

h i g h l i g h t s

 UMAT of selected constitutive model is verified for pavement rutting simulation.


 Three-stage rutting behavior is recognized under different axle load conditions.
 Accelerating damage evolution, heavier load induces bigger rut depth and rate.
 Axle-load conversion index is determined based on rut equivalence principle.

a r t i c l e i n f o a b s t r a c t

Article history: A reliable UMAT subroutine of selected constitutive model of asphalt mixture is developed and applied to
Received 9 October 2016 characterize the three-stage rutting behavior of asphalt pavement by using ABAQUS. It is indicated that
Received in revised form 24 February 2017 the heavier traffic load not only induces the greater rutting depth, but also accelerates the rutting rate,
Accepted 27 February 2017
causing the pavement earlier enter into rutting failure with shortened service life. The damage evolution
and axle-load conversion are further discussed. Results show that the pavement subjected to heavier axle
loads has the greater damage and faster damage evolution. The axle-load conversion index is 5.97 accord-
Keywords:
ing to rut equivalence principle.
Asphalt pavement
Three-stage rutting behavior
Ó 2017 Elsevier Ltd. All rights reserved.
Axle-load conversion index
UMAT subroutine

1. Introduction course and roadbed respectively, finding that load level and
roadbed modulus have a significant influence on rutting. Yao
With the increase of road traffic volume, heavy load and over- et al. [3] used the creep model and the elastic model within ABA-
load issues remain serious and rutting is still one of the most seri- QUS to study the correlations between rutting depth and load time,
ous diseases with asphalt pavement. The research of asphalt between rutting depth and thickness of surface course respec-
pavement rutting becomes a tough problem due to the inherent tively, finding that the theoretical values and the actually mea-
viscoelastic damage property of asphalt mixture and the various sured values are consistent. Pirabarooban et al. [4] used ABAQUS
external affecting factors, including temperature, load, and etc. to build a 3D finite element model, and adopted an elastic vis-
Presently, the finite element method has a wide application in coplastic creep model to study the correlation between the simula-
the road research, and many scholars used such finite element soft- tion results and the actually measured indoor APA results. Xia [5]
ware as ANSYS and ABAQUS to study the permanent deformation used ABAQUS to establish a 3D finite element model for dynamic
of asphalt mixture and rutting of asphalt pavement. contact between wheels and road surface, and predicted response
Zhao et al. [1] used ABAQUS to establish a 3D finite element and damage of road surface by analyzing fatigue cracking and rut-
creep model, finding that pavement rutting under different tem- ting. Li et al. [6] used ABAQUS to establish a 2D finite element
peratures and loads shows a non-linear development trend. Based model on basis of the Bailey-Norton elastic-plastic model and the
on the Maxwell model and the Drucker-Prager model, Teng et al. Mohr-Coulomb plastic model, studied the anti-rutting perfor-
[2] used ANSYS to study the deformation property of surface mance of four different pavement structures, as well as the influ-
ence of external factors such as temperature, tire contact
pressure and the number of loading on the forming of rutting.
⇑ Corresponding author. Cao et al. [7] used ABAQUS to establish a 3D finite element model,
E-mail address: peijianzhong@126.com (J. Pei).

http://dx.doi.org/10.1016/j.conbuildmat.2017.02.152
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
J. Zhang et al. / Construction and Building Materials 140 (2017) 496–507 497

and analyzed elastic viscoplastic behaviors of road surface liable to log ep ¼ log ep ð1Þ þ S log N ð4Þ
moving loads, and proposed several solutions to rutting preven-
AASHTO 2002 model [18]:
tion. Zhu et al. [8] used ANSYS to establish a 3D finite element
model, and analyzed the law of rutting development, and put for- ep
log ¼ 3:74938 þ 0:4262 log N þ 2:02755 log T ð5Þ
ward measures to improve anti-rutting performance. Imaninasab er
et al. [9] used ABAQUS to establish a 3D finite element model to
Tseng and Lytton model [19]:
analyze the anti-rutting performance of big-interspaced asphalt
b
pavement under different rubber contents through static and ep ¼ e0 eðq=NÞ ð6Þ
repetitive load tests. Hu et al. [10] used ANSYS to establish a 3D
finite element model to analyze the contribution of all layers of wherein ep is accumulated permanent strain; er is rebound strain; N
dense asphalt mixture to rutting. is loading repetition; epn is permanent strain after one loading cycle;
As to the consistent test results between finite element 2D ep(1) is the permanent strain after the first loading cycle; l, a, S, a
models and 3D models, many scholars also conducted relevant and b are regression parameters.
researches. Pi et al. found that there was a small deviation accord- By calculating the derivatives of all above models, we can get
ing to a comparison between the indirect tensile test results of the strain rates which always decrease as N or t increases. Notably,
2D model and the 3D model [11]. Hua and White used the time none of these common models can fully describe the law of
hardening model within ABAQUS and also proved the essential three-stage strain of asphalt mixture. And the existing numerical
consistency between predicted rutting values made by the 2D simulation using the asphalt mixture constitutive model can only
model and the 3D model [12]. These mentioned findings show that reflect the strain property of the primary stage or the secondary
finite element software such as ABAQUS and ANSYS have been stage, and few researchers have proposed a model that can reflect
widely applied. Generally, the material model inherent in the finite the asphalt mixture permanent strain in the three stages. There-
element software is used to study the creep property of asphalt fore, for a better understanding of the three-stage rutting behavior
mixture. However, under repeated loading, permanent strain of of asphalt pavement, the objectives and scopes of this paper are to:
asphalt mixture can be classified into three stages: the primary
stage is the migration period in which permanent strain enlarges (1) identify a mechanical model capable of describe the three-
instantaneously; the secondary stage is the stability period in stage permanent strain property of asphalt mixture, and
which the permanent strain increases stably in a linear way and then develop and verify the UMAT (User-defined Material)
this period constitutes the most part of the whole process; the ter- subroutine that can be integrated in the master routine of
tiary stage is the damage period in which the permanent strain ABAQUS for rutting simulation of asphalt pavement,
increases rapidly until any damage occurs [13], as shown in Fig. 1. (2) using to the compiled UMAT subroutine, establish a 2D finite
There are many models featuring asphalt mixture, including the element model to perform the rutting simulation for a typi-
empirical models, and mechanical constitutive models. The follow- cal asphalt pavement with semi-rigid base under different
ing empirical models are mainly used: traffic loads, and characterize three-stage rutting behavior
① Semi-logarithmic model [14] of asphalt pavement and effects of traffic load.

ep ¼ a þ b log N ð1Þ 2. UMAT development and Verification for asphalt mixture


② Power function model
2.1. Application of UMAT subroutine in rutting simulation
Monismith model [15]:
UMAT (User-defined Material) is a subroutine that defines
ep ¼ aNb ð2Þ material mechanical behavior and is compiled in FORTRAN lan-
guage. It can be used to define various material constitutive models
VESYS model [16]:
not included in the ABAQUS material library, and accordingly
epn ¼ ler Na ð3Þ enhances the application range and flexibility. Therefore, some
researchers use the fundamental principles of the material subrou-
Superpave model [17]: tine (UMAT) to develop material model subroutine that can be
called in ABAQUS finite element software based on relevant consti-
tutive models, thus to learn the creep property of asphalt mixture
and conduct numerical simulation and analysis of rutting of
asphalt pavement.
Based on Drucker–Prager yield criterion, Yesuf and Hoff used
ABAQUS to establish a finite element model [20], applied this
Permanent strain rate

model in the UMAT subroutine, studied the contribution of


Permanent strain

roadbed deformation to rutting, and found that the simulation


result basically tallied with the indoor test result. Saleeb et al. used
strain ABAQUS to establish a 2D finite element model [21], and intro-
duced the elastic viscoplastic model into finite element analysis
based on the UMAT subroutine. Correlation between APA simula-
strain rate tion and practical test is established according to comparison
between the APA test results of the three different mixtures and
the simulation results. Arabani et al. gained performance parame-
ters of the materials through repeated loading tests [22]. They used
Decelerating Stationary Accelerating ABAQUS to establish a 2D rutting test model, introduced creep
Loading cycles power law model, and found that the simulation results of rutting
tests tally with the actually measured values. Abu-Farsakh et al.
Fig. 1. Three-stage permanent deformation behavior of asphalt mixture. [23] used ABAQUS to establish a 2D finite element model, used
498 J. Zhang et al. / Construction and Building Materials 140 (2017) 496–507

an elasticoplastic interface model, together with UMAT subroutine, This model can describe the three-stage permanent strain prop-
to analyze the reinforcement of geotechnical grille to flexible pave- erty of asphalt mixture, and reflect strain rate features of different
ment base. Mwanza et al. [24] used ABAQUS to establish a 2D finite stages. However, this is an empirical method, and has to adopt
element model, adopted default creep and elastic viscoplastic piecewise function to meet mathematical fitting. The physical sig-
models, together with the UMAT subroutine, to study the perma- nificance of its parameters is vague, and it is also inconvenient to
nent deformation. They also found consistency between predicted use the model for the mechanical analysis of pavement structure.
values and actually measured values. Ban et al. [25] used ABAQUS It is necessary to identity a model which can reflect the three-
to establish a 3D finite element model of pavement structure, stage permanent strain of asphalt mixture, which could be applied
applied Schapery non-linear viscoelastic constitutive model, for the mechanical analysis. For this purpose, Zhang et al. [29–33]
together with the UMAT subroutine, into ABAQUS, conducted considered the characteristics of three-phase permanent deforma-
creep and recovery tests under different stresses and temperatures tion as the results of a competition between damage and harden-
through numerical simulation and indoor experiment methods, ing, in which a damage variable and a hardening variable are
and predicted the mixture’s performance according to the rutting introduced to modify Burger’s model. For describing the three-
and fatigue cracking. Darabi et al. [26] used ABAQUS to establish stage permanent deformation behavior, the series-wound dashpot
a finite element model, proposed a hardening relaxation model of the Burger’s model is modified by Usan’s hardening variable, as
related to phenomenological rate. In combination with UMAT sub- shown in Fig. 2. In Fig. 2, gv p is the viscosity of modified series-
routine, it calibrated and verified this model by comparing the pre- wound dashpot, Ee is the elastic modulus of series-wound spring
dicted values and the test values achieved by the model, thus is represent, Ev e is the elastic modulus of shunt-wound spring is
making this model a reliable tool. represent, and gv e is the viscosity of shunt-wound dashpot is
represent.
2.2. Selection of three-stage permanent strain model of asphalt The repeated load consisting of a haversine loading period and
mixture rest period is employed to simulate the actual vehicle loading on
the asphalt pavement, and Kachanov’s equation for damage evolu-
Kaloush and Witczak introduced equivalent axle loads, thus tion is adopted to deduce the a viscoelastic-damage constitutive
combining the models in the initial stage and that in the damage model by using Lemaitre’s effective stress principle. The detail
stage [27]: derivation for viscoelastic-damage constitutive model can be
found in Ref. [30]. The permanent strain of asphalt mixture could
For initial stage ep ¼ aNb ð7Þ be expressed in the following Eq. (14).

1
For damage stage ep ¼ a1 eb1 N ð8Þ eDp ¼ P1 rP04 NP5 ð14Þ
ð1  N=P2 ÞP3
 
RD23 ¼ a  ESALb þ c  edESAL  1 ð9Þ where r0 is the peak value of load, N is the loading repetitions, P 1 ,
P2 , P 3 , P4 , and P 5 are the material regression parameters.
Furthermore, Monismith et al. also proposed a double logarith-
It is proved that Eq. (14) can better describe three-stage strain
mic cubic function [15]:
properties of asphalt mixture, so this model is finally selected to
log ep ¼ C 0 þ C 1 ðlog NÞ þ C 2 ðlog NÞ þ C 3 ðlog NÞ
2 3 develop its material subroutine which can be integrated in the
ð10Þ
main routine by using UMAT programming principles and Fortune
Based on the previous analyses and the characteristics of strain language. To ensure normal operation of the UMAT subroutine,
rates of different permanent strain stages, Zhou[28] took FS as the users are not allowed to modify the remaining parts of ABAQUS
critical loading repetitions of the decelerating and stationary stage, while the subroutine is running to complete its specific functions
FN as the critical loading repetitions of the stationary and acceler- during the programming. That is, the parameters that users can
ating stage, and gave a empirical description of the three-stage per- define are only those ‘‘defined ones” according to UMAT rules. If
manent strain property using the piecewise function. For the any other parameters are modified by the subroutine, the final
decelerating stage, the power function was applied to describe results achieved will be unreliable.
the relationship between permanent strain and loading repetitions,
as shown in Eq. (11).
2.3. Verification of UMAT subroutine
ep ¼ aNb N < FS ð11Þ
2.3.1. Finite element analysis model
wherein a is the permanent strain as N = 1; b reflects the change The developed UMAT subroutine was used for numerical simu-
rate of permanent strain under loading cycles N. lation and verification of the indoor repeated loading permanent
The permanent strain in the stationary stage increases linearly deformation test (RLPD). The RLPD test adopted cylindrical speci-
with the increasing loading repetition, so it can be expressed in lin- men with a diameter of 100 mm and a height of 150 mm. As the
ear model as shown in Eq. (12).

ep ¼ eFS þ cðN  F S Þ FS 6 N < FN ð12Þ

wherein eF S is the permanent strain at the starting point of the sta-


bility period; eF S ¼ aðF S Þb ; c is regression coefficient which reflects
the strain increasing rate.
The permanent strain in the accelerating stage was expressed in
a exponential function, as shown in Eq. (13).

ep ¼ eFN þ dðef ðNF N Þ  1Þ N P FN ð13Þ

wherein eF N is the permanent strain at starting point of the acceler-


ating stage; d and f are regression coefficients; eF N ¼ eF S þ cðF N  F S Þ. Fig. 2. Modified Burgers model [30].
J. Zhang et al. / Construction and Building Materials 140 (2017) 496–507 499

geometric dimension, load and boundary conditions are axisym- test results, the permanent strains were collected at the end of
metric, an axisymmetric unit model was used to simplify the sim- each loading cycle, and the nonlinear regression analysis was con-
ulations, as shown in Fig. 3. ducted to obtain the UMAT input parameters.
The axisymmetric specimen model size is 50 mm  150 mm, For verifications of UMAT subroutine, the SMA-13 specimens
and the loading head and base are simulated by analytic rigid body tested at 60 °C, AC-20 specimens tested at 50 °C, and AC-25 speci-
with the size a bit greater than the width of the axisymmetric mens tested at 40 °C were selected, and the determined UMAT
model. The grid size of specimen model is 2 mm  2 mm, and the input parameters are shown in Table 1. Besides the five UMAT
unit type is CAX8I. Before analysis, boundary conditions are also input parameters (P1, P2, P3, P4, and P5), two elasticity parameters
needed to set. In this simulation, set symmetric boundary condi- should also be determined, including the elastic modulus and Pois-
tions for the lower surface of the cylindrical specimen to control son ratio for the numerical simulation. The elastic moduli of differ-
the specimen’s translational degrees of freedom in both directions, ent kinds of asphalt mixture were obtained from compressive
namely U1 = U2 = 0; set boundary conditions for its upper surface modulus tests at the corresponding temperatures, and it is
boundary to limit translation of the specimen to direction 1, assumed that the Poisson ratio of asphalt mixture does not vary
namely U1 = 0. Furthermore, corresponding restrictions on sym- with temperatures, which is fixed as 0.25. The comparisons of per-
metric axial regions should be set for the axisymmetric model to manent strains obtained from the finite element simulation with
limit the translation of the axial plane of symmetry to direction the experimental results are shown in Figs. 4–6.
1, namely U1 = 0. The finite element analysis model is shown in It is found that there is minor difference between the developed
Fig. 3. UMAT subroutine simulation results and the experiment results,
and the maximum error is lower than 10%. The developed material
subroutine can be well integrated into the master routine of ABA-
2.3.2. Simulation results and verification
QUS and the simulated results are reliable and consistent with the
Asphalt mixtures are classified into continuously graded and
experimental results, which can fully describe the three-stage per-
gap-graded mixtures by mixture component and mineral aggre-
manent deformation feature of asphalt mixture and asphalt
gate skeleton, dense-graded asphalt concrete mixture (AC) and
pavement.
stone matrix asphalt (SMA) are two kinds of typical gradation
respectively. In this paper, three kinds of asphalt concretes were
selected to perform the RLPD tests and numerical simulations, 3. Finite element modeling for rutting simulation under heavy
which are named as SMA-13, AC-20 and AC-25 according to the load
Chinese specification, JTG F40-2004 (Ministry of Transport, 2004)
[34]. The numbers of 13, 20 and 25 denote the nominal maximum 3.1. Analyses of asphalt pavement structure and equivalent
sizes of the aggregates are 13.2 mm, 19 mm and 26.5 mm temperature field
respectively.
UTM-100 (Universal Testing Machine) was employed to con- Asphalt pavement with semi-rigid base is a commonly used in
duct RLPD Test. Because the standard tire pressure is 0.7Mpa in China. The semi-rigid base is often formed with inorganic binding
China, and the overload pressure is generally no more than and stabilized materials, such as cement-stabilized macadam and
1.0 MPa. In addition, it has been reported that the rutting mainly lime-fly ash stabilized macadam. This paper takes cement stabi-
occurs when the pavement temperature is higher than 30 °C, and lized macadam for semi-rigid base and lime-fly ash stabilized soil
the highest temperature of asphalt pavement is no more than for sub-base, as shown in Fig. 7.
70 °C [35]. The test temperatures were set as 40 °C, 50 °C and Asphalt mixture is a kind of typical temperature-sensitive
60 °C. The repeated load was applied with the period of 1 s, con- materials, so its mechanical property and performance vary signif-
sisting of 0.1 s haversine loading followed by 0.9 s rest, and the icantly with temperatures, and the rutting of asphalt pavement
peak values of the haversine loads were set as 0.7 MPa, 0.8 MPa obviously are closely related to the temperature field. According
and 1.0 MPa for all the kinds of mixtures. According to the RLPD to the definition of effective rutting temperature [36], the complex

Fig. 3. Simplified model of the permanent strain test of indoor repeated loading.
500 J. Zhang et al. / Construction and Building Materials 140 (2017) 496–507

Table 1
Materials parameters of different asphalt mixtures.

Mixture type Temperature (°C) Load (MPa) Elasticity parameters UMAT input parameters
Elastic modulus Poisson ratio P1 P2 P3 P4 P5
SMA13 60 0.7 425 0.25 0.2505 5125 0.5 1.433 0.3
0.8 425 0.25 0.2505 3125 0.5 1.424 0.3
1.0 425 0.25 0.2505 1950 0.5 1.412 0.3
AC25 50 0.7 400 0.25 0.27 7250 0.5 1.425 0.3
0.8 400 0.25 0.27 4310 0.5 1.428 0.3
1.0 400 0.25 0.27 2400 0.5 1.423 0.3
AC16 40 0.7 525 0.25 0.3092 12,510 0.5 1.423 0.3
0.8 525 0.25 0.3299 6130 0.5 1.425 0.3
1.0 525 0.25 0.2664 2040 0.5 1.424 0.3

Fig. 6. Comparison of measured and simulated permanent strains of AC-16 asphalt


Fig. 4. Comparison of measured and simulated permanent strains of SMA-13 mixture.
asphalt mixture.

Fig. 5. Comparison of measured and simulated permanent strains of AC-25 asphalt


mixture.
Fig. 7. The structure of asphalt pavement with semi-rigid base.
temperature variations in different seasons can be simplified to the
single effective temperature according to the equivalent rutting
wherein MAAT av erage is the designed annual average temperature,
depth generated in one year. It is to say, the rutting of asphalt
°C; K a is subject to the reliability level determined by the researcher
pavement generated at this single temperature condition is equiv-
based on importance of projects; rMAAT is the standard deviation of
alent to that generated at the complex temperature conditions in
the annual average temperature, °C.
different seasons. The effective rutting temperature is defined in
In this paper, the climate data collected in Nanjing City was
Eq. (15).
used, and the annual average temperature is set to 14.9 °C, the
T eff ¼ 30:8  0:12Z cr þ 0:92MAAT design ð15Þ standard deviation 0.3929 °C and the reliability K a = 2.327. The
wherein T eff is the effective rutting temperature, °C; Z cr are the crit- effective rutting temperature at different depths can thus be calcu-
lated, as shown in Table 2, and the FEM input material parameters
ical depth of the calculating layer, mm; MAAT design is the design tem-
of asphalt mixture can be determined according to the tempera-
perature, °C.
ture distribution.
The design temperature, MAAT design , can be calculated by the fol-
For the finite element model sizes, Li [37] analyzed the influ-
lowing Eq. (16):
ences of width, unit type, model depth and grid size on the simu-
MAAT design ¼ MAAT av erage þ K a rMAAT ð16Þ lation accuracy and efficiency, thereby identified the appropriate
J. Zhang et al. / Construction and Building Materials 140 (2017) 496–507 501

Table 2 3.2. Load model and loading repetitions


The effective rutting temperatures at different depths.

Layers Sub-layer Layer depth/cm Effective rutting temperature/°C In general pavement design and mechanics analysis, the wheel
SMA13 1 1 44.1 load is usually simplified to circular and vertically uniform load.
(4 cm) 2 3 41.7 However, Huang [40] indicated that the actual contact shape
AC-20 3 5 39.3 between vehicle tire and road surface generally consists of one
(6 cm) 4 7 36.9 rectangular and two semicircles, as shown in Fig. 9, and the contact
5 9 34.5 shape is better to simplify as the equivalent rectangular. In this
AC-25 6 11 32.1 paper, the traffic standard axle load (100 kN) is considered as a
(8 cm) 7 13 29.7 single-axle and double-rectangle load with vertically uniform pres-
8 15 27.3 sure of 0.707 MPa, and the center distance between the two equiv-
9 17 24.9
alent rectangles is 3 ⁄ 10.65 cm.
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
0 F
L ¼ ¼ 261 mm ð17Þ
0:5227p
rutting simulation model. According to Li’s findings, the horizontal
width of rutting simulation model is finalized as 4.0 m. The thick- wherein F is the single wheel load of 25 kN; p is the tire pressure of
ness of asphalt layer and semi-rigid base are depend upon the 0.707 MPa. So, the length of the equivalent rectangle
actual pavement structure. Each of the asphalt layers is divided L ¼ 0:8712L0 ¼ 227 mm, and the width B ¼ 0:6L0 ¼ 156 mm.
into multiple sub-layer with a thickness of 1 cm while the each Nowadays, the heavy load is increasingly serious on highways,
base is divided into multiple sub-layer with a thickness of 2 cm. and changes of vehicle axle load will inevitably lead to changes
The Subgrade is divided into two parts, which are the subgrade of contact pressure and area between tire and pavement.
above 1 m and subgrade below 1 m. The subgrade above 1 m is Researches show that inflation pressure and load of tire have an
regarded as finite element model while the subgrade below 1 m equivalent effect on average contact pressure between tire and
is regarded as infinite element model. CPE8R plane-strain element road surface. As inflation pressure of tire increases, its contact area
is used for surface course of asphalt mixture with semi-rigid base to road surface decreases, and the average contact pressure will
and subgrade with the depth above 1.0 m, and CINPE5R finite ele- notably increase, which is very harmful to asphalt pavement. How-
ment for subgrade with the depth below 1.0 m. To improve the ever, little change will be found with the width of tire in contact
simulation accuracy, the grid under the traffic loads is refined to with road surface when load is assumed to even distribution to
smaller size. rectangle area. So it can be regarded that tire pressure, tire contact
Given the symmetry features of pavement structure and traffic area and contact length will increase accordingly as axle load
loading, 1/2 model was selected for analysis. The right side of the increases. The test proved that the relation between axle load
model is set to U1 = 0 in the horizontal direction, and U1 = 0 for and contact tire pressure can be expressed in the following equa-
symmetrical boundary condition. The actual subgrade is infinite tions [41].
in depth, but we can only built the subgrade model with a finite  0:65
depth in the general FEM simulation, which results in the inaccu- pi Pi
¼ ð18Þ
rate mechanical responses. Some attempts were made to extend 0:7 100
the subgrade model depth to more than 10 m in general FEM sim-
ulations for more accurate analysis, but the problem still exists. In Pi
A ¼ 250 ð19Þ
this case, a special element type, infinite element, is provided in pi
ABAQUS [38]. The infinite element is an extended of finite element,
wherein Pi is axle load, kN; pi is tire contact pressure, MPa; A is the
with geometry tends to infinity unit to solve the problem of infinite
contact area, mm2.
domain, and it has been successfully applied in the rutting simula-
According to Eqs. (18) and (19) and Fig. 9, the equivalent rectan-
tions [39]. So, the infinite element is applied in this paper to model
gle width and length could be calculated for different axle loads, as
the subgrade, and in this case no boundary condition is needed.
shown in Table 3.
The finalized geometric model is shown in Fig. 8.
The standard axle load is 100 kN in China, and the accumulated
load repetitions are set to 20 million within the bidirectional four-
lane asphalt pavement designed life. Because of the transverse dis-
tribution of vehicles on different lanes, the wheel track can cover
only partial lane width when a vehicle passes. Liu and Sun [42] rec-
ommended wheel track transverse distribution coefficients of bidi-
rectional four-lane asphalt pavement to be 0.20–0.27, so the
average value of 0.235 is adopted for this study and the actual

Fig. 8. Geometric model of asphalt pavement structure. Fig. 9. Simplified load model.
502 J. Zhang et al. / Construction and Building Materials 140 (2017) 496–507

Table 3
The equivalent rectangle width and length for different axle loads.

Calculation parameters Axle load/kN


100 120 140 160 180 200
Contact pressure p/MPa 0.707 0.796 0.88 0.96 1.036 1.109
Contact area A/mm2 35,361 37,688 39,773 41,667 43,436 45,086
Contact width B/mm 186 186 186 186 186 186
Contact length L/mm 192 203 214 224 234 242

accumulative load repetitions is 4.7 million. Furthermore, the depth. For each axle loading condition, five adjacent data points
designed vehicle speed is usually 120 km/h, and the loading time (two points forward and two points backward from the specific
of each wheel on the pavement can be calculated as 0.00576 s loading repetition) were taken from every loading repetition at
for the standard axle load. However, in the indoor RLPD tests, the the equal intervals. Then, a cubic spline function was applied to
haversine loading duration is 0.1 s, therefore the actual standard nonlinearly regress the relationship between rutting depths and
axle load repetitions should be reduced by using the reduction loading repetition. By taking the derivatives of these cubic spline
coefficient of 0.0576, and the accumulated standard load repetition functions, the rutting development rate could be obtained. The
should be 2.7 million in numerical simulation. For other heavy cubic spline function was used because it could guarantee first
loading condition, the accumulated standard load repetition in and second derivatives, which means that the development rate
numerical simulation could also be obtained according to the of rut and the acceleration of rutting development are continuous
methods mentioned above. It is important to note that due to the and smooth at a specific loading repetition. For each data point
variation of material performances, some structures may fail to selected, the rutting development rate could be obtained by
complete the whole simulation process of scheduled load repeti- repeating the above procedure. Once all the rates are calculated,
tion times. the relationship between rutting development rate and loading
repetitions could be plotted, as shown in Fig. 11.
Fig. 11 shows that the rutting development rate of asphalt pave-
3.3. Material model and UMAT’s input parameters
ment are similar to the three-stage permanent deformation char-
acteristics of asphalt mixture, that is the rutting depth firstly fast
The temperature and stress responses of asphalt pavement vary
increases with the loading repetitions with a slowdown rate, then
with the depth, but only three temperatures and three load levels
maybe steadily increases with a constant rate decrease, and finally
were used for the RLPD tests. Therefore, Bisar program was applied
sharply increases with an accelerated rate. The faster the rutting
to determine the equivalent stress distribution along the pavement
development is, the earlier the pavement enters into its tertiary
depth, and the effective rutting temperatures were calculated. The
stage (failure stage). The heavier traffic load not only induces the
material parameters were obtained by nonlinear regression at the
greater rutting depth of asphalt pavement, but also accelerates
test temperature and test load condition, and the relationships
the rutting development, which means the pavement may prema-
between each parameters and test temperature and load were
turely enter into the failure stage. At this case, the service life of
established. Then, the material parameters of asphalt mixture were
pavement may be shortened. However, there is no obvious con-
determined by using the interpolation method based on the aver-
stant stage observed, especially under the heavier axle loading
age value of sub-layers’ equivalent stress and effective rutting tem-
conditions, and it is found that the rutting rate keeps basically con-
perature, as shown in Tables 4–9.
stant during the secondary stage. In other words, during the sec-
ondary stage, the rutting rate also decreases but the decreasing
4. Simulation results and discussions range is very small, as illustrated in Fig. 12. Generally, the sec-
ondary stage takes account for the most periods of rutting process,
4.1. Rutting development of asphalt pavement under different load and is the considerable major part of the full rutting development
conditions process
For keeping the good pavement service ability, the rutting
Under different axle load conditions, the rutting development should be timely maintained to avoid the pavement entering into
laws of asphalt pavement are shown in Fig. 10. Fig. 10 shows that the tertiary stage (failure stage) in practice. For rutting mainte-
the asphalt pavement rutting depth increases with the loading rep- nance of asphalt pavement, the critical rutting life is defined as
etitions under all the axle loading conditions, and the pavement the accumulative loading repetitions corresponding to the mini-
subjected the heavier axle load obviously has the bigger rutting mum rutting development rate. Table 11 shows the detailed criti-

Table 4
Materials parameters of asphalt mixture under the axle load of 100 kN.

Asphalt layers Sub-layer Elasticity parameters UMAT input parameters


Elastic modulus Poisson ratio P1 P2 P3 P4 P5
SMA13 1 600 0.25 0.166 353,176 0.5 1.43 0.3
(4 cm) 2 650 0.25 0.156 236,254 0.5 1.43 0.3
AC-20 3 650 0.25 0.246 135,846 0.5 1.43 0.3
(6 cm) 4 700 0.25 0.227 195,387 0.5 1.43 0.3
5 750 0.25 0.21 299,026 0.5 1.43 0.3
AC-25 6 800 0.25 0.166 495,881 0.5 1.43 0.3
(8 cm) 7 850 0.25 0.156 744,591 0.5 1.43 0.3
8 900 0.25 0.146 1,063,870 0.5 1.43 0.3
9 1000 0.25 0.137 1,508,493 0.5 1.43 0.3
J. Zhang et al. / Construction and Building Materials 140 (2017) 496–507 503

Table 5
Materials parameters of asphalt mixture under the axle load of 120 kN.

Asphalt layers Sub-layer Elasticity parameters UMAT input parameters


Elastic modulus Poisson ratio P1 P2 P3 P4 P5
SMA13 1 600 0.25 0.166 260,576 0.5 1.43 0.3
(4 cm) 2 650 0.25 0.156 159,498 0.5 1.43 0.3
AC-20 3 650 0.25 0.246 95,351 0.5 1.43 0.3
(6 cm) 4 700 0.25 0.227 139,203 0.5 1.43 0.3
5 750 0.25 0.210 214,908 0.5 1.43 0.3
AC-25 6 800 0.25 0.166 350,898 0.5 1.43 0.3
(8 cm) 7 850 0.25 0.156 530,899 0.5 1.43 0.3
8 900 0.25 0.146 782,693 0.5 1.43 0.3
9 1000 0.25 0.137 1,093,451 0.5 1.43 0.3

Table 6
Materials parameters of asphalt mixture under the axle load of 140 kN.

Asphalt layers Sub-layer Elasticity parameters UMAT input parameters


Elastic modulus Poisson ratio P1 P2 P3 P4 P5
SMA13 1 600 0.25 0.166 197,914 0.5 1.43 0.3
(4 cm) 2 650 0.25 0.156 119,913 0.5 1.43 0.3
AC-20 3 650 0.25 0.246 72,495 0.5 1.43 0.3
(6 cm) 4 700 0.25 0.227 106,498 0.5 1.43 0.3
5 750 0.25 0.210 164,677 0.5 1.43 0.3
AC-25 6 800 0.25 0.166 275,080 0.5 1.43 0.3
(8 cm) 7 850 0.25 0.156 417,036 0.5 1.43 0.3
8 900 0.25 0.146 613,631 0.5 1.43 0.3
9 1000 0.25 0.137 860,214 0.5 1.43 0.3

Table 7
Materials parameters of asphalt mixture under the axle load of 160 kN.

Asphalt layer Sub-layer Elasticity parameters UMAT input parameters


Elastic modulus Poisson ratio P1 P2 P3 P4 P5
SMA13 1 600 0.25 0.166 150,320 0.5 1.43 0.3
(4 cm) 2 650 0.25 0.156 93,073 0.5 1.43 0.3
AC-20 3 650 0.25 0.246 57,550 0.5 1.43 0.3
(6 cm) 4 700 0.25 0.227 83,987 0.5 1.43 0.3
5 750 0.25 0.210 130,079 0.5 1.43 0.3
AC-25 6 800 0.25 0.166 223,218 0.5 1.43 0.3
(8 cm) 7 850 0.25 0.156 339,196 0.5 1.43 0.3
8 900 0.25 0.146 498,540 0.5 1.43 0.3
9 1000 0.25 0.137 696,323 0.5 1.43 0.3

Table 8
Materials parameters of asphalt mixture under the axle load of 180 kN.

Asphalt layers Sub-layer Elasticity parameters UMAT input parameters


Elastic modulus Poisson ratio P1 P2 P3 P4 P5
SMA13 1 600 0.25 0.166 121,307 0.5 1.43 0.3
(4 cm) 2 650 0.25 0.156 74,587 0.5 1.43 0.3
AC-20 3 650 0.25 0.246 46,783 0.5 1.43 0.3
(6 cm) 4 700 0.25 0.227 68,681 0.5 1.43 0.3
5 750 0.25 0.210 105,976 0.5 1.43 0.3
AC-25 6 800 0.25 0.166 186,267 0.5 1.43 0.3
(8 cm) 7 850 0.25 0.156 282,102 0.5 1.43 0.3
8 900 0.25 0.146 414,327 0.5 1.43 0.3
9 1000 0.25 0.137 580,581 0.5 1.43 0.3

cal rutting life under different axle loading conditions. It is found maintenance. With the axle loads increasing by 20% sequence, the
that the critical life under the standard axle load (100 kN) is about critical rutting life will shortened by 35.8%, 50.4%, 63.8%, 71.6%, and
1.1 million for rutting maintenance of asphalt pavement with the 76.6%, respectively. For the heaviest axle load in this simulation
simulated design life of 2.7 million. The heavier axle load induces (200 kN), the critical rutting life is significantly reduced, which is
the greater rutting depth and accelerates the rutting development only about 0.26 million and less than 10% of the simulated design
of asphalt pavement, and hence shorten the critical life for rutting life Table 10.
504 J. Zhang et al. / Construction and Building Materials 140 (2017) 496–507

Table 9
Materials parameters of asphalt mixture under the axle load of 200 kN.

Asphalt layer Sub-layer Elasticity parameters UMAT input parameters


Elastic modulus Poisson ratio P1 P2 P3 P4 P5
SMA13 1 600 0.25 0.166 99,357 0.5 1.43 0.3
(4 cm) 2 650 0.25 0.156 61,380 0.5 1.43 0.3
AC-20 3 650 0.25 0.246 38,998 0.5 1.43 0.3
(6 cm) 4 700 0.25 0.227 56,955 0.5 1.43 0.3
5 750 0.25 0.210 88,088 0.5 1.43 0.3
AC-25 6 800 0.25 0.166 158,247 0.5 1.43 0.3
(8 cm) 7 850 0.25 0.156 239,037 0.5 1.43 0.3
8 900 0.25 0.146 352,952 0.5 1.43 0.3
9 1000 0.25 0.137 493,183 0.5 1.43 0.3

The semi-rigid base and subgrade materials could be approximately regarded as linear elastic materials in rutting simulation [40]. Therefore, linear elastic model was used for
semi-rigid base and subgrade materials in the numerical model, as shown in Table 10.

2.5

2.0
Rutting depth/cm

1.5

100kN
1.0 120kN
140kN
160kN
0.5 180kN
200kN

0.0
5 6 6 6 6 Fig. 12. Illustration of relationship between rutting rates and loading repetitions.
0.0 5.0x10 1.0x10 1.5x10 2.0x10 2.5x10
Loading repetitions
Table 10
Fig. 10. Asphalt pavement rutting depth with loading repetitions. Materials parameters of semi-rigid base and subgrade material.

Material Elastic modulus/MPa Poisson ratio

2.0 Cement stabilized macadam 2500 0.2


Lime-fly ash stabilized soil 600 0.3
Subgrade soil 40 0.35
Rutting rate (10-5cm/repetition)

1.5
Table 11
100kN Critical life for rutting maintenance of asphalt pavement under different axle loads
120kN
1.0 Axle load/kN Critical rutting life Simulated design life
140kN
160kN 100 1,102,400 2,700,000
180kN 120 707,691
200kN 140 546,772
0.5 160 398,786
180 313,368
200 257,554

0 5 10 15 20
Loading repetitions (105) where RD is the rutting depth; P is the axle load; N is the loading
repetition; a1–a6 are regression parameters, as shown in Table 12.
Fig. 11. Asphalt pavement rutting rates with loading repetitions. Rewrite Eq. (20) to Eq. (21):

n h  a io1
4.2. Damage property during the rutting process different load RD ¼ a1  P a2  Na3 1  1  1  N=a4 Pa5 6 ð21Þ
conditions
The damage evolution factor, D, during the rutting development
Take rutting depth as the dependent variable, and the axle load of asphalt pavement can be obtained, as expressed in Eq. (22):
and loading repetition as the independent variables, a relationship
among them was established by the nonlinear regression. The  0:5
D ¼ 1  1  N=a4 Pa5 ð22Þ
regressed expression is shown in Eq. (20):
 a6 Substitute the relative parameter values into Eq. (22), the dam-
N
RD ¼ a1  Pa2  Na3  1 ð20Þ age evolution factor could be calculated and the relationship
a4 P a5 between damage evolution factor among axle load and loading
J. Zhang et al. / Construction and Building Materials 140 (2017) 496–507 505

Table 12
Fitting parameters under different axle loads.

Fitting parameter Axle load/kN


100 120 140 160 180 200
a1 0.00003 0.00003 0.00003 0.00003 0.00003 0.00003
a2 1.479 1.478 1.472 1.459 1.442 1.428
a3 0.240 0.240 0.242 0.244 0.248 0.249
a4 4.18E+12 4.02E+12 3.64E+12 2.36E+12 1.80E+12 1.16E+12
a5 3.00 2.97 2.91 2.81 2.741 2.641
a6 0.5 0.5 0.5 0.5 0.5 0.5
R2 98.98% 98.98% 98.98% 98.98% 98.98% 98.98%
Standard deviation 7.1e6 8.9e6 8.6e6. 1.2e5 1.2e5 1.3e5

repetitions could be obtained, as shown in Fig. 13. The damage fac- China, the deflection is taken as the asphalt pavement design
tors corresponding to the critical rutting life were also determined index, and the principle of deflection equivalence is followed to
under different axle loads respectively, as shown in Table 13. conduct the axle load conversion. The deflection is a evaluation
It can be seen that the damage evolutions of asphalt pavement index of carrying capacity of pavement structure, but not the dura-
under different axle loads are similar, which increase with the bility of asphalt pavement. Given the increase of road traffic vol-
loading repetitions, and the asphalt pavement subjected to the ume in China, the heavy load and overload issues remain serious
heavier axle load damages more. The damage factor value of and cause the most serious diseases of rutting of asphalt pavement.
asphalt pavement corresponding to rutting critical life are basically Therefore, it is necessary to establish axle load conversion method
consistent, varying from 0.14 to 0.15, which means before load based on the principle of rut equivalence so as to fully consider the
repetition reaches the critical rutting life, the damage values are influence of heavy load on asphalt pavement from the perspective
a bit small, and can be approximatively considered as a linear dam- of rutting.
age. Once load repetition reaches the critical rutting life, damage Based on the previously simulation of asphalt pavement rutting
values become greater with a trend of non-linear fast development. under heavy load, the relationship between the maximum rutting
The heavier axle loads, the greater the damage of pavement and depth and axle load and axle loading repetitions was analyzed, and
the faster the damage development. The faster damage evaluation a regression analysis is conducted to get the expression in Eq. (23):
is the inducement of accelerating failure of pavement rutting. Sub-  0:5
N
jected to the heavier axle loads, the pavement may prematurely RD ¼ 3  105 P1:46 N0:244 1  R2 ¼ 90:2%
enter into the failure stage with the shortened service life. 2:86  1012 P2:815
ð23Þ

4.3. Axle load conversion index based on rut equivalence For the pavement design, the rutting should not enter into the
failure stage, so only the rutting development stage before failure
There is a variety of vehicles actually acting on road, and the should be covered. At this case, Eq. (23) was converted to the fol-
axle loads of vehicles are quite different. For the pavement design, lowing equation before the failure stage:
the axle load conversion should be performed for the various vehi- RD ¼ e10:6 N0:25 P1:49 R2 ¼ 89:5% ð24Þ
cle axle load to the standard axle load based on some equivalence
principles, and the various accumulative repetitions of different It can be concluded that, greater axle loads need fewer loading
axle loads are equivalent to the accumulative repetitions of stan- repetitions to achieve the same rutting depth, and vice versa.
dard axle loads within the designed pavement life. For instance, Assume axle load P1 acts N1 times on the pavement structure to
if deflection is set as the pavement design index, the principle of achieve rutting depth RD1; axle load P2 acts N2 times on the pave-
deflection equivalence should be followed. If the tensile stress is ment structure to achieve rutting depth RD2. According to the
set as the pavement design index, the principle of tensile stress principle of rut equivalence, the two depths should be identical,
equivalence should be followed. If rutting is used as the pavement and the axle load conversion equation could be expressed in the
design index, the principle of rut equivalence should be taken. In following Eq. (25).
 1:49  5:97
N1 P1 0:25 P1
¼ ¼ ð25Þ
1.0 N2 P2 P2
In other words, the axle load conversion index based on the
0.8 principle of rut equivalence is 5.97. Because 100 kN is taken as
the standard axle load, the axle load conversion equation could
Damage factor

be expressed as follows:
0.6
 5:97
N100 Pi
100kN ¼ ð26Þ
0.4
N Pi 100
120kN
140kN However, Eq. (26) applies only to vehicles with single rear axle
160kN
0.2 and double wheels; as to vehicles with multiple rear axle and mul-
180kN
200kN tiple wheels, axle number and wheel-set correction coefficient [40]
should also be considered during the conversion, as expressed in
0.0 Eq. (27).
0 1000000 2000000 3000000
 5:97
Loading repetitions N100 Pi
¼ C1C2 ð27Þ
N Pi 100
Fig. 13. Damage evolutions of asphalt pavement under different axle loads.
506 J. Zhang et al. / Construction and Building Materials 140 (2017) 496–507

Table 13
Damage factor corresponding to critical rutting life for asphalt pavement under different axle loads.

Axle load/kN 100 120 140 160 180 200


Critical life for rutting maintenance 1,102,400 707,691 546,772 398,786 313,368 257,554
Damage factor 0.1419 0.1418 0.1422 0.1420 0.1424 0.1427

wherein C1 is axle number correction coefficient; C2 is wheel-set Central College of Chang’an University (Nos. 310821153502 and
correction coefficient. 310821173501), and the Fundamental Research Funds for the Cen-
Moreover, transverse distribution of axle loads should be taken tral Universities of Hohai University (No. 2015B17014). The
into account according to the actually observed traffic distribution authors gratefully acknowledge their financial support.
features because the wheel load transverse distribution can cause
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