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Materials and Structures

DOI 10.1617/s11527-015-0744-x

Numerical evaluation of pavement design parameters


for the fatigue cracking and rutting performance of asphalt
pavements
Amirhossein Norouzi . Dahae Kim .
Y. Richard Kim

Received: 26 May 2015 / Accepted: 13 November 2015


 RILEM 2015

Abstract Over recent years, significant research has performance, whereas the sub-base thickness and
been conducted to investigate ways to predict fatigue anti-frost layer were found not to affect the amount
cracking and permanent deformation (rutting), which of distress significantly. The newly developed ‘layered
are two common distresses found in asphalt pave- viscoelastic pavement analysis for critical distresses’
ments. These distresses are affected by material (LVECD) program was able to capture the effects of
properties, environmental conditions, and the pave- the changes in the aforementioned parameters on the
ment’s structure. This paper investigates common amount of cracking and rut depths. Reasonable
pavement design parameters, including surface mix- agreement was found between the LVECD predictions
ture type, base layer thickness, base layer type, sub- and the field distress measurements. However, it
base layer thickness, and an anti-frost layer, with remains necessary to develop a laboratory-to-field
regard to the asphalt pavement performance of the transfer function in order to obtain more accurate field
Korea Expressway Corporation (KEC) test road. Test performance predictions.
roads are often regarded as the most realistic tools for
evaluating the effects of various parameters because Keywords Asphalt  Pavement  Pavement design 
they are subjected to real traffic and environmental Fatigue cracking  Rutting  LVECD program  Field
factors. The KEC test road is 7.7 km long and was condition
constructed with the aim of developing a Korean
mechanistic-empirical pavement design guide.
According to the findings, the surface layer type, base
layer thickness, and base layer material type were 1 Introduction
found to affect the fatigue cracking and rutting
For decades, the pavement industry has been endeav-
oring to improve pavement construction practices,
A. Norouzi  D. Kim (&)  Y. Richard Kim extend the life of new pavements, and minimize the
Department of Civil, Construction, & Environmental
need for pavement rehabilitation efforts. It is now well
Engineering, North Carolina State University,
Campus Box 7908, Raleigh, NC 27695-7908, USA accepted that fatigue cracking and rutting are two major
e-mail: dkim15@ncsu.edu distresses that occur in hot mix asphalt pavements.
A. Norouzi These distresses have been reported in many parts of the
e-mail: anorouz2@ncsu.edu United States as well as Europe and other countries.
Y. Richard Kim Two primary types of models that are essential to
e-mail: kim@ncsu.edu predict these distresses in mechanistic-empirical
Materials and Structures

pavement design and analysis are pavement response regions as a function of deviatoric stress, load time,
models and performance prediction models. Pavement and temperature, and is based on the time–temperature
response models determine the stresses and strains in a and time-stress superposition principles [10]. These
pavement system and in turn are used in the perfor- three factors (deviatoric stress, load time, and tem-
mance prediction models to determine the evolution of perature) are important in predicting rut depths in
the critical distresses. Numerous studies have been asphalt pavements because they vary throughout the
conducted to determine the effects of different pave- depth of the asphalt layer. The triaxial stress sweep
ment design parameters (e.g., thickness and material (TSS) test used in this study was developed to predict
type) on pavement responses and performance. For the rutting performance of the study mixtures by
example, a study by [1] showed that the base layer calibrating the shift model.
type, base layer thickness, and the subgrade resilient However, performance predictions that are based
modulus are the key elements that control the strain solely on material testing cannot provide a compre-
levels at critical locations in the pavement structure. hensive picture of the pavement’s behavior. Because
Therefore, the key step for performance predictions pavement is a layered structure, the stress and strain
and design purposes is to utilize accurate methods that distributions vary from point to point, which results in
consider pavement structure, layer material type, complicated shear and flow zones [11]. The state-of-
traffic loading, and temperature variations to obtain the-practice approach for stress–strain analysis is
reasonable stress–strain analysis results for both the layered elastic analysis, where the pavement layers
vertical and horizontal directions throughout the depth are considered to be the elastic material under
of the pavement. stationary axisymmetric loading [12]. However, lay-
Generally, in order to predict asphalt perfor- ered elastic analysis is not an accurate tool for asphalt
mance, effective models that can reliably represent pavement because asphalt concrete exhibits viscoelas-
fatigue damage growth and permanent deformation tic behavior, especially under traffic loading. Layered
are still in demand in addition to efficient tools for viscoelastic moving load analysis, which is an
strain and stress calculations. The Simplified Vis- improvement over layered elastic analysis, is consid-
coElastic Continuum Damage (S-VECD) model is a ered also to be more reliable than linear viscoelastic
mechanistic approach that has been applied effec- analysis in the viscoelastic domain due to its efficient
tively to predict the performance of asphalt concrete functions that account for the effects of moving loads
mixtures during pre-localization stages under differ- and viscoelasticity [13]. The newly released ‘layered
ent modes of loading [2–5]. Zhang et al. [6] viscoelastic pavement analysis for critical distresses’
developed an energy measure that represents the (LVECD) software program is able to calculate linear
rate of damage growth using the S-VECD model viscoelastic pavement responses that can be used for
and can predict fatigue failure. Based on Zhang both the shift model and the S-VECD model to predict
et al.’s work, [7] proposed a new energy-based rutting and fatigue cracking, respectively, under
failure criterion called the GR method, which is moving loads. Norouzi and Kim [14] verified the
independent of mode of loading, test temperature, LVECD program for multiple pavement sections in
and strain amplitude. The term GR is the pseudo the United States and found strong agreement between
strain energy release rate and is defined as the term the simulation results and the field observations. A
that considers both stress and strain within asphalt comparison of pavement performance prediction
concrete specimens. This new criterion has been results from the LVECD program and the Pavement
verified successfully for multiple mixtures that ME software is presented in [15] using the perfor-
contain reclaimed asphalt pavement, warm mix mance data from 33 pavement sections in the US,
additives, and modified binders [7, 8]. Canada, South Korea, and China.
In this study, the rutting performance of the study Given the above considerations, the purpose of
mixtures was evaluated using a permanent deforma- this study is to gain a better understanding of the
tion model developed at North Carolina State Univer- effects of the pavement design parameters, i.e.,
sity by Choi and Kim [9]. This so-called shift model is surface layer type, base layer material properties,
capable of expressing the permanent strain growth of base layer thickness, sub-base thickness, and sub-
asphalt concrete in both the primary and secondary grade properties, on the fatigue and rutting
Materials and Structures

resistance of asphalt pavements using experimental 2.2 Cyclic testing using the S-VECD model
material characteristics and the LVECD software.
This study used the following test protocols to find The S-VECD fatigue performance model is the
the required parameters for the performance pre- simplified form of the more rigorous VECD model
dictions: dynamic modulus tests (AASHTO TP 79), and can be used to characterize the fatigue behavior of
uniaxial fatigue tests using the S-VECD model asphalt concrete using the elastic–viscoelastic corre-
(AASHTO TP 107), and TSS tests for permanent spondence principle, continuum damage mechanics,
deformation. To verify the LVECD analysis results, and time–temperature superposition principle. The S-
field data were collected from the test sections and VECD model has been proven to be independent of
compared with the program simulations. mode of loading. Controlled crosshead (CX) cyclic
direct tension tests were performed at 10 Hz at
different temperatures based on the binder perfor-
2 Test protocols mance grade (PG) following AASHTO TP 107. All
the tests were performed at three different strain
2.1 Dynamic modulus testing amplitudes (high, medium, and low). The strain
amplitudes were selected in such a way to create a
Asphalt material is considered to be linear viscoelastic spread of numbers of cycles to failure (Nf) in the range
material at specific strain levels; clearly, viscoelastic of 1000–100,000 cycles. In addition to taking air void
materials have both viscous and elastic components. measurements, in order to check the variability of the
The dynamic modulus, |E*|, can be expressed in the fatigue test specimens more precisely, fingerprint
form of a mastercurve that exhibits frequency- and dynamic modulus tests were conducted at 10 Hz and
temperature-dependent behavior. In this study, 50 cycles before running the CX cyclic direct tension
dynamic modulus testing was performed in load- tests. The dynamic modulus value measured from this
controlled mode with axial compression following test is specified as |E*|fingerprint and is used to calculate
AASHTO TP 79. The tests were carried out for all the the dynamic modulus ratio (DMR) via Eq. (1). A
study mixtures at 4, 20, 40, and 54 C and at DMR value in the range of 0.9–1.1 guarantees that the
frequencies of 25, 10, 5, 1, 0.5, and 0.1 Hz. The load linear viscoelastic properties obtained from the
levels were specified by trial and error so that the strain dynamic modulus tests can be used effectively in S-
amplitudes were between 50 and 75 microstrains to VECD analysis.
prevent damage to the specimens. The dynamic
jE jfingerprint
modulus values were used to develop the dynamic DMR ¼ ð1Þ
modulus mastercurve by simultaneously optimizing jE jLVE
the sigmoidal function of the mastercurve and the To determine failure for each sample, the corre-
quadratic time–temperature shift function. After sponding cycle that is related to the sudden drop in the
determining the shift factors, the dynamic modulus phase angle, which typically happens around the
was converted to the relaxation modulus. Finally, a failure point, has been specified based on the Reese
power term, alpha (a), used in viscoelastic continuum approach [16]. In order to minimize the effects of
damage (VECD) theory, was calculated from the viscoplasticity, [7] suggested using the PG of the base
maximum log–log slope, m, of the relaxation modulus binder to determine the proper testing temperature, as
and time using the relationship, a ¼ 1 þ m1 . shown in Eq. (2).

High temperature binder PG grade þ Low temperature binder PG grade


Tð CÞ   3  19 C ð2Þ
2
Materials and Structures

2.3 Fatigue failure criterion (GR method) where evp is the viscoplastic strain (i.e., permanent
strain), e0, NI, b is the coefficients of the incremental
According to the S-VECD failure criterion (the GR model, Nred is the reduced number of cycles at
method), the maximum stored pseudo strain energy at reference loading conditions (N  10atotal ), N is the
each cycle represents the material’s ability to store physical number of cycles of a certain loading
energy at that particular time. The material loses its condition, atotal is the total shift factor, which is the
stored energy as the damage grows for the same summation of two shift factors (anp þ arv ), anp is the
magnitude of applied pseudo strain due to the reduc- reduced load time shift factor, p1, p2 is the coefficients
tion in pseudo stiffness. The difference between the of reduced load time shift factor, np is the reduced load
maximum stored pseudo strain energy and the corre- time, arv is the vertical stress shift factor, d1, d2, d3 is
sponding undamaged state is referred to as the total the coefficients of vertical stress shift factor, rv is the
released pseudo strain energy and is denoted as WRC. vertical stress, and Pa is the atmospheric pressure to
Sabouri and Kim [7] defined the energy term, GR, as normalize stress.
the rate of change of the averaged released pseudo The MSS tests consist of three loading blocks with
strain energy (per cycle) throughout the entire history increases in the deviatoric stress level (70, 100, and
of the test. Sabouri and Kim found that a characteristic 130 w) while the other loading conditions are kept
relationship exists between the GR during fatigue constant. In this study, the shift factors were obtained
testing and the final fatigue life (Nf). This failure by shifting the permanent strain of an individual
criterion combines the advantages of the S-VECD loading block toward the permanent strain master-
model and this characteristic relationship, which both curve, which was obtained from the reference test. The
originate from fundamental mixture properties. reduced load time shift factor and deviatoric stress
Details regarding the GR method and its corresponding shift factor are shown in Eq. (5). The physical number
calculations can be found in the paper by [7]. The GR of cycles at a given condition was converted into a
can be calculated using Eq. (3). reduced number of cycles using the total shift factor,
RNf RNf  R 2 which is the sum of the deviatoric stress shift factor
WCR 1
2 e0;ta ð1  Fi Þ and the reduced load time shift factor. These two shift
0 0
GR ¼ ¼ ð3Þ functions utilize temperature, load time, and vertical
Nf2 Nf2 stress to calculate the shift factors. Details regarding
where (eR0,ta)i is the pseudo strain amplitude at cycle the TSS test method and shift model can be found
i and, Fi is the pseudo stiffness at cycle i. elsewhere Choi and Kim [9].

2.4 Permanent deformation (triaxial stress sweep


testing) 3 Materials and pavement sections

The TSS test is composed of two type of tests: a 3.1 Description of the KEC Test Road
reference test at the high temperature (TH) followed by
three multiple stress sweep (MSS) tests at three different The KEC test road was constructed in December 2002.
temperatures of low, intermediate, and high (TL, TI, and This test road is composed of 33 types of asphalt
TH), respectively. The reference test in this study utilizes pavement; Fig. 1 schematically presents the KEC
a 0.4-s pulse with a 10-s rest period. This reference test pavement structures. The field performance data
provides permanent strain mastercurves by fitting the obtained from the test road allow researchers to
incremental model, which is expressed as Eq. (4). compare different types of pavement structures and
different mixtures under various climate conditions
e0  Nred and real traffic loads. ARAN (Automatic Road Ana-
evp ¼ ; ð4Þ
ðNI þ Nred Þb lyzer, ROADWARE) has been used to conduct annual
pavement condition surveys of the test road [17].
anp ¼ p1 logðnp Þ þ p2 ; Asphalt concrete overlays were applied to some of the
ð5Þ
arv ¼ d1 ðrv =Pa Þd2 þ d3 : pavement sections in 2006. Therefore, the
Materials and Structures

A1 A2 A2-2 A3 A4 A5 A5-2 A6 A7 A8 A8-2 A9 A10 A10-2 A11 A11-2 A12 A12-2 A13 A13-2 A14 A14-2 A15 A15-2

5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

8 8 8

18 18 18

28 28 28

30
30 30

40
30 30 30

30 30 30

40

40 40 40 40

30 30 30 30

20 20 20 20

10

PMA ASTM BB5 BB3 BB1 Aggregate Sub-Base Anti-Frost Subgrade

Fig. 1 Asphalt pavement sections at the KEC test road

performance data obtained in 2005 were used for the NMAS) and BB3 (40 mm NMAS), which are frequently
LVECD analysis, because direct comparisons used in South Korea, were used for the base layers.
between field measurements and LVECD predictions Table 1 summarizes the volumetric properties of the
are only possible using performance data prior to the mixtures used in the KEC test road sections. The
overlay construction. sublayers below the base layer are composed mostly of
sub-base and anti-frost layers that are placed on top of the
3.2 Mixtures subgrade. An anti-frost layer often is used to compensate
for the level difference due to the base; however, the anti-
For this study, experiments were performed using five frost layer was omitted from some sections for compar-
laboratory-produced mixtures. Of these mixtures, two ative purposes to evaluate the effectiveness of anti-frost
types of asphalt mixtures were used at the surface to layers on pavement performance. Figure 1 schemati-
compare the rutting and crack propagation; these cally presents the KEC pavement structures.
mixtures were an ASTM mix and a 19-mm nominal
maximum aggregate size (NMAS) polymer-modified 3.3 Specimen fabrication
styrene butadiene styrene (SBS) mix, which is desig-
nated as PMA throughout the study. The intermediate To prepare the specimens, aggregate stockpiles were
layer consisted of a 25-mm NMAS BB5 mixture with dried and sieved for batching. The aggregate particles
70 mm thickness. Mixes designated as BB1 (25 mm were then heated to the mixing temperature for more
Materials and Structures

Table 1 Volumetric Type Surface Base Intermediate


properties of the KEC
mixtures Mixture ASTM PMA BB1 BB3 BB5

Binder type Unmodified Styrene butadiene styrene Unmodified


Binder grade PG 64-22 PG 76-22 PG 64-22
Binder content (%) 5.2 4.9 4.2 4.4 4.3
NMAS* (mm) 19 25 40 25
% Air void (S-VECD) 5.9 5.7 7.6 7.5
% Air void (Rutting) 5.9 6.0 8.0 9.9
Sieve size Gradation, % Passing
37.5 (mm) 100.0 100.0 100.0 100.0
25.0 (mm) 100.0 100.0 88.6 100.0
19.0 (mm) 99.6 92.5 71.0 91.0
12.5 (mm) 84.9 72.9 51.1 67.5
9.5 (mm) 71.1 63.9 44.1 55.1
4.75 (mm) 49.3 48.5 38.1 31.2
2.36 (mm) 36.2 36.1 29.1 23.0
0.60 (mm) 18.1 18.0 15.1 12.8
0.30 (mm) 11.6 11.6 10.1 9.2
* The numbers in the 0.15 (mm) 7.4 7.3 6.8 6.7
figure are all in centimeters 0.075 (mm) 4.4 4.2 4.4 4.6
(cm)

than 6 h before mixing. The asphalt binder and 4 Test results and discussion
aggregates were mixed together using a bucket mixer.
Then, the mixtures were short-term oven-aged for 4 h 4.1 Dynamic modulus values
at the compaction temperature.
All the test specimens were compacted to a height Figure 2a, b present the averaged dynamic modulus
of 178 mm and a diameter of 150 mm using the values of the replicates for the KEC mixtures on the
Superpave Gyratory Compactor (SGC). To obtain same graph in semi-log space and log–log space,
specimens of uniform air void distribution, these respectively. The comparison between the PMA and
samples were cored to a diameter of 100 mm and cut ASTM mixes clearly shows that the PMA mix
to a height of 130 mm [18] for direct tension cyclic exhibits lower stiffness values at high reduced
testing, and to a diameter of 100 mm with the height of frequencies (low temperatures) and higher stiffness
150 mm for the dynamic modulus and permanent values at low reduced frequencies (high tempera-
deformation (TSS) testing. tures). In other words, it seems that the PMA mix
The air void contents were measured using the presents favorable characteristics for fatigue resis-
CoreLok method for each specimen prior to testing. tance at low temperatures and for rutting resistance
All the test samples met the target air void content by at high temperatures. In general, the other unmod-
±0.5 %. The direct tension test specimens were glued ified mixtures have similar stiffness values, given
to metal plates using Devcon steel putty. Vertical the sample-to-sample variability, except for the
deformations were measured using four linear variable ASTM mix that shows low stiffness values at high
differential transducers (LVDTs) with the gauge temperatures. Table 2 presents the time–temperature
length of 70 mm at intervals of 90 degrees for both shift factors and Table 3 presents the dynamic
the dynamic modulus and direct tension cyclic tests modulus Prony coefficients for the KEC mixtures
and a 100-mm gauge length for the TSS tests. as obtained from experimental analysis.
Materials and Structures

25000 compared to the PMA mix. Another reasonable


(a)
explanation for this observation may be related to
20000
the physical nature of the base binder and SBS
modifier used in the PMA mix. The other important
|E*| (MPa)

15000
point to make from Fig. 3 is that the curve for the BB1
10000 ASTM mix is below the other curves, which could be due to
PMA its low asphalt content and large aggregate size.
BB1
5000 Generally, a comparison of damage curves cannot
BB3
BB5 yield reliable information about different mixtures’
0
1E-08 1E-06 1E-04 1E-02 1E+00 1E+02 fatigue behavior, because the energy that is input by
Reduced Frequency (Hz) mechanical force is consumed not only in creating and
propagating the cracks, but also in deforming the
100000
(b) material. Therefore, it is important to include both
stiffness and damage characteristics of the material
when determining a mixture’s fatigue cracking
10000
|E*| (MPa)

resistance.

4.3 Fatigue failure criterion lines


1000

The S-VECD failure criterion was applied to all of the


mixtures in this study, and the results are presented in
100
1E-08 1E-06 1E-04 1E-02 1E+00 1E+02 Fig. 4. The position of the failure criterion line can be
Reduced Frequency (Hz) used to make a relative comparison of a mixture’s
expected fatigue resistance. That is, a line that has a
Fig. 2 Dynamic modulus mastercurves for KEC test road
larger Nf value for the same GR value indicates more
mixtures: a semi-log space and b log–log space
resistance to fatigue cracking. Also, not only the
position but also the slope of the failure criterion line
plays an important role in the pavement system’s fatigue
Table 2 Time–temperature shift factors for KEC mixtures behavior. For example, the slopes of the three BB mixes
Time–temperature shift factors are steeper than those of the surface mixes, and
therefore, the poorer cracking resistance of the BB
Mixture a1 a2 a3
mixes demonstrated by the lower position of their GR
ASTM 8.02E-04 -1.64E-01 7.99E-01
lines becomes even worse when the GR values are lower
PMA 1.08E-03 -1.77E-01 8.58E-01 (e.g., when the pavement thickness becomes thicker).
BB1 6.75E-04 -1.62E-01 7.94E-01 As observed in Fig. 4, the line for the PMA mix is
BB3 7.80E-04 -1.61E-01 7.85E-01 parallel and slightly above that of the ASTM mix,
BB5 4.69E-04 -1.43E-01 7.03E-01 indicating better fatigue cracking resistance of the
PMA mix than the ASTM mix. Because these two test
mixtures follow the same gradation, the difference in
4.2 S-VECD characterization curves their failure criterion lines, which also was observed in
their damage characteristic curves (Fig. 3), is due to
Figure 3 presents the averaged damage characteristic the modified binder that is used in the PMA mix. The
curves for the KEC test mixtures. As shown, the BB5 mix curve is located above the BB3 mix curve
corresponding curve for the ASTM mixture is slightly and has a lower slope than the BB3 mix, which
above that of the PMA mixture. It can be concluded indicates that mixtures with smaller aggregate parti-
that both the PMA and ASTM mixes follow the same cles perform better than ones with larger aggregate
behavior even though their dynamic modulus values particles. Table 4 presents the KEC mixture fatigue
are considerably different. This outcome could be performance in terms of the number of cycles to failure
related to the higher asphalt content in the ASTM mix for different GR values.
Materials and Structures

Table 3 Prony series Prony coefficients Mixtures


coefficients for the KEC
mixtures ASTM PMA BB1 BB3 BB5

E0 1.44E?05 1.91E?05 1.60E?05 2.39E?05 1.56E?05


E1 3.52E?03 2.98E?03 9.55E?03 5.98E?03 4.98E?03
E2 3.77E?03 3.20E?03 8.41E?03 6.17E?03 5.11E?03
E3 7.90E?03 6.71E?03 1.62E?04 1.27E?04 1.05E?04
E4 1.69E?04 1.42E?04 3.21E?04 2.66E?04 2.22E?04
E5 3.77E?04 3.09E?04 6.65E?04 5.77E?04 4.90E?04
E6 8.97E?04 7.02E?04 1.47E?05 1.32E?05 1.16E?05
E7 2.35E?05 1.71E?05 3.50E?05 3.24E?05 3.00E?05
E8 6.67E?05 4.48E?05 8.59E?05 8.38E?05 8.27E?05
E9 1.80E?06 1.17E?06 1.93E?06 2.02E?06 2.10E?06
E10 3.67E?06 2.50E?06 3.45E?06 3.69E?06 3.95E?06
E11 4.93E?06 3.75E?06 4.45E?06 4.85E?06 4.91E?06
E12 4.26E?06 3.53E?06 4.20E?06 3.90E?06 4.27E?06
E13 2.70E?06 2.31E?06 3.40E?06 2.41E?06 2.80E?06
E14 1.47E?06 1.26E?06 2.26E?06 1.29E?06 1.60E?06
E15 7.41E?05 6.29E?05 1.41E?06 6.41E?05 8.44E?05
E16 3.61E?05 3.01E?05 8.25E?05 3.09E?05 4.31E?05
E17 1.72E?05 1.41E?05 4.72E?05 1.46E?05 2.16E?05
E18 8.19E?04 6.57E?04 2.66E?05 6.88E?04 1.07E?05
E19 3.87E?04 3.04E?04 1.48E?05 3.23E?04 5.29E?04
E20 1.83E?04 1.40E?04 8.23E?04 1.51E?04 2.61E?04

1.0 10000
ASTM ASTM
PMA
PMA
0.8 BB1
1000 BB1
BB3
BB3
0.6 BB5
BB5
GR
C

100
0.4

10
0.2

0.0 1
0.0E+00 2.5E+05 5.0E+05 1.E+02 1.E+03 1.E+04 1.E+05 1.E+06
S Nf (Cycle)

Fig. 3 Averaged damage characteristic curves for KEC test Fig. 4 Fatigue failure criterion lines for the KEC test road
road mixtures mixtures

4.4 Triaxial stress sweep tests Table 4 Mixture performance for different GR values
Nf (number of cycles to failure)
The TSS test method requires four tests with two
replicates for each test to calibrate the shift model. The GR PMA ASTM BB1 BB3 BB5
TSS test temperatures for the KEC mixtures are 10 53,948 37,867 14,059 9106 25,767
specified as follows: 22 C as the low temperature 100 10,447 7608 3664 2675 5471
(TL), 36 C as the intermediate temperature (TI), and 1000 2023 1528 955 786 1162
Materials and Structures

46 C as the high temperature (TH). Details regarding ASTM and PMA mixtures. The corresponding curves
the temperature selection method can be found for the ASTM mix indicate higher permanent defor-
elsewhere Choi and Kim [9]. mation levels than the PMA mix because the PMA mix
Figure 5 presents the results of the TSS tests. The contains SBS-modified asphalt binder (PG 76-22).
dotted lines show the reference curves and the solid Also, the temperature susceptibility of the PMA mix,
lines correspond to the averaged permanent strains of which can be evaluated by the amount of increase in
the MSS tests at each temperature. The first important the permanent strain from the low to intermediate to
observation regarding the surface mixtures is the high temperatures, is much less than for all the other
difference in permanent strain levels between the mixes. These observations provide strong evidence for

2% 2%
(a) KEC-ASTM (b) KEC-PMA
Permanent Strain

Permanent Strain
Reference TH
Reference
1% 1% TH
TI
TI

TL TL

0% 0%
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Number of Cycles Number of Cycles

2% 2%
(c) KEC-BB1 (d) KEC-BB3
TH TH
Permanent Strain

Permanent Strain

Reference

1% 1% TI
Reference TI

TL TL

0% 0%
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Number of Cycles Number of Cycles

2%
(e) KEC-BB5
Permanent Strain

TH

1% Reference
TI

TL

0%
0 100 200 300 400 500 600
Number of Cycles

Fig. 5 TSS test results of KEC mixtures: a ASTM, b PMA, c BB1, d BB3, and e BB5
Materials and Structures

the benefits of polymer modification for rutting pavement depth. In order to simulate the pavement
resistance. For the base course (BB1 mix and BB3 temperature in South Korea, the climatic data for
mix) comparison, the BB1 mix exhibits lower perma- Washington, D.C. in the United States were selected
nent deformation levels than the BB3 mix due to the for LVECD analysis.
BB1 mixture’s smaller aggregate particles (25 mm)
and lower target air void content than the BB3 mix. 5.1 Fatigue performance
The averaged permanent strain values presented in
Fig. 5 were used to characterize the shift model. The In order to evaluate a pavement’s fatigue resistance,
model coefficients were then applied to the LVECD the LVECD program calculates the damage growth
program to evaluate the rutting performance of a and the damage factor using Eq. (6) based on Miner’s
pavement structure. law. If the damage factor is equal to zero, the element
has not experienced any damage. A damage factor of
one indicates failure of the element.
5 Pavement analysis
XT
Ni
Damage factor ¼ ð6Þ
In this study, LVECD program simulations were used N
i¼1 fi
to evaluate the effects of the pavement design
where T is the total number of periods, Ni is the traffic
parameters, i.e., the surface layer type, base layer
for period i, and Nfi is the allowable failure repetitions
thickness, base layer material, sub-base thickness, and
under the conditions that prevailed in period i.
the impact of an anti-frost layer on pavement perfor-
It should be noted that the fatigue performance
mance [19]. developed the LVECD program to
predicted from the LVECD program has not yet been
calculate the stresses and strains throughout the
fully calibrated with the field performance data, and
pavement depth. The LVECD program, by combining
the development of a transfer function to convert the
time-scale separation and layered viscoelastic analy-
damage in the cross-section of a pavement predicted
sis, uses fast-Fourier transforms to perform three-
from the LVECD software to the percentage of surface
dimensional viscoelastic calculations under moving
cracking areas is still in process. To compare the
loads in a rapid manner. The assumption behind using
fatigue life of the mixtures, the numbers of failure
the transforms is that loading occurs in the same
points (elements with the damage factor of ‘1’) were
repeated manner each time, so the behavior is cyclic
counted and divided by the total number of elements
and has a steady-state response.
throughout the section, and the resultant value was
The asphalt layer is modeled as viscoelastic mate-
specified as an index value for the amount of damage
rial with damage. Therefore, the asphalt layer is
(in percent, %) in the pavement section. To verify the
represented by the Prony series of the dynamic
cracking data obtained from the LVECD program,
modulus values, time–temperature shift factors,
field distress data from [17] were used.
S-VECD model coefficients, and TSS model param-
In the following subsections the impact of each
eters. The aggregate base, anti-frost layer, and sub-
design parameter is discussed briefly. The effects of
grade were modeled using linear elastic properties
the various parameters on fatigue cracking for the 24
with modulus values of 350 MPa, 88 MPa, and
pavement sections are presented in Figs. 6, 7 for the
75 MPa, respectively. The other inputs required for
simulation results and field-measured results,
the LVECD simulations are design time, pavement
respectively.
structure, traffic, and climate. The design time for this
study was assumed to be 20 years. A single tire with
standard loading of 80 kN at the center of the 5.1.1 Surface layer type
pavement was assumed. The average annual daily
truck traffic (AADTT) was 935 based on the traffic The effect of the PMA mixture as a surface layer on
data obtained from the site. Pavement temperatures fatigue cracking performance is presented in Fig. 6a.
were obtained from the Enhanced Integrated Climate It is noted that Sections A13, A14, and A15 are
Model (EICM) software. The EICM program provides pavements with an aggregate base layer. The benefi-
hourly temperatures of asphalt pavements in terms of cial effect of the PMA mixture on fatigue cracking
Materials and Structures

50 50
Surface Layer Type (b) Base Layer Type
45 (a) 45
BB1
ASTM
40 40 BB3
PMA Agg Base
35

Damaged Area (%)


35
Damaged Area (%)

30 30

25 25

20 20

15 15

10 10

5 5

0 0
A2 A5 A8 A10 A11 A12 A13 A14 A15 8 cm 18 cm 28 cm
Section Base Layer Thickness

50 50
(c) Base Layer Thickness (d) Subgrade Type
45 45
8 cm
40 40 Subgrade
18 cm
28 cm Anti-Frost
Damaged Area (%)
35 35
Damaged Area (%)

30 30

25 25

20 20

15 15

10 10

5 5

0 0
BB1 BB3 Aggregate 8 cm 18 cm 28 cm
Base Layer Type Base Layer Thickness

50

45
(e) Subbase Layer Thickness
30 cm
40
40 cm
Damaged Area (%)

35

30

25

20

15

10

0
8 cm 18 cm 28 cm
Base Layer Thickness

Fig. 6 Effects of different parameters on fatigue cracking performance as obtained from LVECD simulations: a surface layer type,
b base layer type, c base layer thickness, d subgrade material, and e sub-base thickness
Materials and Structures

30 30
(a) Surface Layer Type (b) Base Layer Type
25 25 BB1
ASTM
BB3
PMA

Cracked Area (%)


Cracked Area (%)

Agg Base
20 20

15 15

10 10

5 5

0 0
A2 A5 A8 A10 A11 A12 A13 A14 A15 8 cm 18 cm 28 cm
Section Base Layer Thickness

30 30
(c) Base Layer Thickness (d) Subgrade Type
25 8 cm 25 Subgrade
18 cm
Cracked Area (%) Anti-Frost
Cracked Area (%)

28 cm
20 20

15 15

10 10

5 5

0 0
BB1 BB3 Aggregate 8 cm 18 cm 28 cm
Base Layer Type Base Layer Thickness

30
(e) Subbase Layer Thickness
25 30 cm

40 cm
Cracked Area (%)

20

15

10

0
8 cm 18 cm 28 cm
Base Layer Thickness

Fig. 7 Effects of different parameters on pavement fatigue cracking in the field: a surface layer type, b base layer type, c base layer
thickness, d subgrade material, and e sub-base thickness
Materials and Structures

performance is demonstrated clearly in these three cracked area’ decreased much less in the pavements
aggregate base pavements, whereas the effect of the with asphalt base layers (i.e., the BB1 and BB3 mixes)
PMA surface layer is much less in the full-depth when the base layer thickness increased. Figure 7c
asphalt pavements. However, the field observations clearly shows that the reduction in ‘percent cracked
presented in Fig. 7a indicate the beneficial effects of area’ (i.e., an increase in fatigue cracking resistance) is
the PMA mixture for all of the pavement sections, not proportional to the increase in the aggregate base
regardless of the base layer type, as evidenced by low layer thickness.
‘cracked area’ percentages for all the sections. In short, the LVECD program simulations did not
capture this trend properly. It is noted that the LVECD
5.1.2 Base layer type program treats an aggregate base and subgrade as
elastic materials with no damage. This assumption may
Figure 6b shows the amounts of damage for the be the reason for the discrepancy observed between the
different base layers (BB1, BB3, and aggregate base predicted trend and the observed trend in the field.
mixtures). A comparison of the results clearly suggests
better performance for the pavements that have an 5.1.4 Subgrade type
asphalt base layer than the ones that have an aggregate
base layer. Between the pavements that have an The LVECD program analysis results presented in
asphalt base layer, it seems that the BB1 mix, which Fig. 6d briefly indicate that the subgrade type (anti-
shows better fatigue resistance based on the GR lines, frost or subgrade) does not appear to play an important
exhibits less damage than the BB3 mix. This outcome role in the fatigue behavior of the different pavements.
is in strong agreement with the field cracking data, as In other words, similar pavement performance can be
presented in Fig. 7b. Also, the difference in perfor- expected for pavements that have either anti-frost or
mance between the BB1 and BB3 mixes may be due to subgrade material. The field observations presented in
the lower air void content and smaller aggregate size Fig. 7d also confirm this finding.
of the BB1 mix.
5.1.5 Sub-base layer thickness
5.1.3 Base layer thickness
The effects of the sub-base layer thickness are
Figure 6c shows the same data that are presented in demonstrated in Fig. 6e. In general, the pavements
Fig. 6b, except that the data are organized to show the with a 30-cm sub-base layer behave similarly to the
effect of the base layer thickness on the fatigue ones with a 40-cm sub-base layer. It seems that, unlike
cracking performance. As expected, the BB3 mix was the case of the base layer thickness that significantly
not as effective in resisting fatigue cracking as the BB1 alters fatigue resistance, the sub-base layer does not
mix, because the BB3 mix performed the worst among have a major impact on the amount of cracking.
all of the mixtures used in the KEC test road. Another Although this observed trend was not unexpected, the
interesting observation that can be made from Fig. 6c quantification of the changes in fatigue cracking can
is the interaction between two factors: the base layer be useful for an optimal pavement design.
material type and the base layer thickness. For The field data shown in Fig. 7e actually show an
example, in the case of the aggregate base pavements, unexpected trend; i.e., pavements with a thicker sub-
with an increase in the base layer thickness from 8 to base layer performed worse than those with a thinner
28 cm, the damage decreased from 36 percent to 30 sub-base layer. It is noted that the ‘percent cracked
percent, whereas the same increase in the BB1 mix area’ is relatively small in Fig. 7e, and thus, this
layer led to a corresponding decrease in damage from unexpected trend may be due to the variability
20 % down to less than 5 %. typically found in field experiments.
However, this trend was not found from the field
data presented in Fig. 7c. As a matter of fact, the 5.2 Rutting performance
‘percent cracked area’ reduced from 25 percent to 6
percent when the aggregate base layer thickness In order to help determine rutting resistance, effects of
changed from 8 cm to 18 cm, whereas the ‘percent the deviatoric stress, load time, and temperature on
Materials and Structures

permanent deformation of asphalt concrete are calcu- 5.2.1 Surface layer type
lated using the LVECD program. The deviatoric stress
changes throughout the depth of the pavement Figure 8a presents both the measured and predicted
depending on the load applied. In addition, load time rut depths and indicates better rutting resistance of the
and temperature change along the depth of the polymer-modified mixture than the ASTM mixture.
pavement. In the LVECD program, each asphalt layer
is divided into multiple sublayers, and the permanent 5.2.2 Base layer type and base layer thickness
strain is calculated for each sublayer based on the
deviatoric stress, load time, and temperature deter- Figure 8b presents the comparison of the rut depths of
mined for that specific sublayer. Then, the permanent the different base layer types (BB1, BB3, and aggre-
strain is multiplied by the sublayer thickness to gate base). As shown, the 8-cm aggregate base layer
calculate the permanent deformation in that sublayer. exhibits extreme rutting deformation, whereas an
The permanent deformation value that is the sum of increase in the thickness to 18 cm resulted in a
the permanent deformation values of all the sublayers significant decrease in rut depth. However, increasing
is the total surface rut depth. the thickness up to 28 cm did not lessen the rut depth
The LVECD rutting simulation results also were compared to the 18-cm layer. This outcome led to the
compared to the measured rut depths in the field, as conclusion that a thicker aggregate base layer provides
described in the following subsections for each additional rutting resistance for a pavement, but the
parameter and presented in Fig. 8. rate of the increase in rutting resistance due to the

10 20
(a) Surface Layer Type (b) Base Layer Type
Total Rut Depths (cm)

ASTM BB1
Total Rut Depths (cm)

8
PMA 15 BB3
Aggregate
6
Measured
10
4 Predicted

5
2

0 0
8 cm 18 cm 28 cm 8 cm 18 cm 28 cm
Base Layer Thickness Base Layer Thickness

10 10
(c) Subgrade Layer Thickness (d) Base Layer Thickness
20 cm 8 cm
Total Rut Depths (cm)
Total Rut Depths (cm)

8 30 cm 8 18 cm
40 cm 28 cm

6 6

4 4

2 2

0 0
Subgrade Anti-Frost 30 cm 40 cm
Subgrade Type Subbase Layer Thickness

Fig. 8 Effects of different parameters on rutting performance: a surface layer type, b base layer type, c subgrade type, and d sub-base
thickness
Materials and Structures

increase in aggregate base layer thickness decreases as base and the subgrade. The rut depths of the unbound
the aggregate base layer becomes thicker. materials are modeled using the linear elastic proper-
The LVECD program was not able to simulate the ties proposed by [20], which is implemented in the
poor prediction of the thinner aggregate base layer current Pavement-ME software. However, it is possi-
because the rutting coefficient inputs in the LVECD ble that this model for unbound materials is inadequate
program were not accurate enough to capture the true for capturing the relative magnitude of permanent
performance of the aggregate base and because the deformation as compared to models for asphalt layers.
material model used for the aggregate base layer in the Permanent deformation from each layer using trench
LVECD program might not be capable of capturing cut of pavement structures is needed to verify the
the permanent deformation behavior of a granular permanent deformation model for unbound materials.
aggregate base layer. The asphalt base mixtures (BB1
and BB3) provided better rutting resistance than the
aggregate base layers. Overall, the BB1 mix showed 6 Conclusions
better rutting resistance than the BB3 section, as
demonstrated in Fig. 8b. In this study, the effects of common pavement design
parameters on asphalt pavement performance have
5.2.3 Subgrade layer thickness been investigated through laboratory-produced
asphalt mixture testing, numerical simulations, and
The subgrade and anti-frost layers constituted the field verification. The fatigue cracking and rutting
sublayers of the asphalt sections. Three Sects. (1, 3, performance of 24 asphalt pavement KEC test sections
and 6) were selected among six sections that have no with different structures were evaluated using vali-
anti-frost layer (2, 4, and 8), and their rut depths were dated models. The S-VECD model was used to
compared against those sections with an anti-frost evaluate the fatigue properties of the mixtures, and
layer. Figure 8c illustrates the effects (or lack thereof) TSS tests were performed to assess the rutting
of an anti-frost layer on rutting performance. In behavior of the mixtures. The results were then input
general, no significant correlation between the anti- in the LVECD program to predict the long-term
frost layers and rutting was found, even though performance of the test pavement sections. A sum-
slightly greater rut depths were apparent at sections mary of the findings and the conclusions that can be
that had an anti-frost layer. The LVECD prediction drawn from this study are as follows:
results also show very close agreement with and
• As expected, utilization of the mixtures that
without anti-frost layers.
contained modified binders improved the pave-
ment performance. The sections with the PMA mix
5.2.4 Sub-base layer thickness
exhibited less cracking and permanent deforma-
tion than the ASTM sections due to the lower
Figure 8d presents the effect of the sub-base layer
stiffness values at low temperatures and higher
thickness on the rutting performance of sections
stiffness values at high temperatures of the PMA
without an anti-frost layer. Although the rut depth
mix. However, this improvement was not captured
values in the 30-cm base layer are slightly greater than
well by the LVECD program for the full-depth
those in the 40-cm base layer, no significant relation-
asphalt pavements.
ship is evident in terms of sub-base layer thickness.
• One interesting observation is that the base layer
The LVECD prediction results show that the rut
material played the most important role in affect-
depths of the 30 and 40-cm sub-base layers are the
ing both rutting and fatigue cracking in the KEC
same. The rut depths increase with an increase in base
test road sections. The aggregate base layer
layer thickness because the deformation calculated in
exhibited greater rut depths and more cracking
a given layer is the permanent strain multiplied by the
than the asphalt base layers.
thickness.
• The data obtained from the pavement analyses of
The total rut depth is the sum of the permanent
the different base layer thicknesses briefly indicate
deformations of all the rut-susceptible layers in a
that an increase in the base layer thickness reduces
pavement, including the unbound materials for the
Materials and Structures

the pavement distresses, but the amount of 5. Underwood BS, Kim YR, Guddati MN (2010) Improved
improvement is dependent on the material type. calculation method of damage parameter in viscoelastic
continuum damage model. Int J Pavement Eng 11:459–476
According to the observations made from this 6. Zhang J, Sabouri M, Kim YR, Guddati MN (2013) Devel-
study, increasing the aggregate base layer thick- opment of a failure criterion for asphalt mixtures under
ness from 8 to 28 cm can provide up to 70 % fatigue loading. Road Mat Pavement Design 14(Supplement
reduction in pavement distress. 2):1–15
7. Sabouri M, Kim YR (2014) Development of failure criterion
• The pavement simulations indicate no significant for asphalt mixtures under different modes of fatigue
change in the fatigue resistance or permanent loading. Transp Res Record: J Transp Res Board
deformation when using an anti-frost layer or 2447:117–125
increasing the sub-base layer thickness. The field 8. Norouzi A, Sabouri M, Kim YR (2014) Evaluation of the
fatigue performance of high rap asphalt mixtures. Pro-
observations are in strong agreement with these ceedings of 12th international society for asphalt pave-
findings. ments, Raleigh
• The key point that has emerged from the comparison 9. Choi Y, Kim YR (2012) Development of calibration testing
of the field measurements and the simulation protocol for permanent deformation model of asphalt con-
crete. Transp Res Record: J Transp Res Board No. 13-2555:
predictions is that the pavement performance rank- 34–43
ings, which are based on the damage area (%) index 10. Kim YR, Guddati M (2011) Hot mix asphalt performance-
and the total rut depths predicted from the LVECD related specifications based on viscoelastoplastic continuum
program, are generally in good agreement with the damage (VEPCD) Models. Quarterly Research Progress
Report: October–December 2011, Project Number
field observations. However, the magnitudes of DTFH61-08-H-00005
these simulated results do not correspond directly to 11. Gibson NH, Kutay ME, Keramat D, Youtcheff J (2009)
the observed field measurements. This finding Multiaxial strain response of asphalt concrete measured
suggests the need for developing a laboratory-to- during flow number performance test. J Assoc Asph Paving
Technol 78
field transfer function. The need for such a function 12. Huang YH (2003) Pavement analysis and design. 2nd edn.
is not unexpected for a numerical simulation Englewood Cliffs, Prentice-Hall
program such as the LVECD software. 13. Eslaminia M, Guddati MN (2010) Fourier-finite element
analysis of pavements under moving vehicular loading. Int J
Pavement Eng
Acknowledgments This research is sponsored by the Federal 14. Norouzi A, Kim YR (2014) Mechanistic evaluation of the
Highway Administration under project No. DTFH61-08-H- fatigue cracking in asphalt pavements. Int J Pavement Eng
00005. The authors gratefully acknowledge the support of the 1–17
FHWA. Also, the authors would like to thank the Korea 15. Wang Y, Norouzi AH, Kim YR (2015) Comparison of
Expressway Corporation for providing the original materials fatigue cracking performance predictions in asphalt pave-
used in the KEC test road pavement sections, as-constructed ments using pavement ME and LVECD. Transp Res
information, and performance data. The KEC’s help was Record: J Transp Res Board 1–17
essential to this project. 16. Reese R (1997) Properties of aged asphalt binder related to
asphalt concrete fatigue life. J Assoc Asphalt Paving
Technol 66:604–632
17. Seo Y (2010) Distress evolution in highway flexible pave-
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