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Welded Tank for Oil Storage

On 25-26 June 2014


Reference
Reference
Organization by fabrication sequence;

Section1. Scope
Section2. Reference
Section3. Definition
Section4. Material
Section5. Design
Section6. Fabrication
Section7. Erection
Section8. Methods of Inspection
Section9. Welding procedure and welding qualification
Section10. Marking
Reference
Scope;

- Atmospheric pressure
- Internal pressure not exceeding the weight of roof
- Maximum design temperature of 93˚C or less

Limitations;

- The first flange


- The first sealing surface
- The first thread joint on pipe
- The first circumferential of welded-end pipe
Major components

Five major of tank;


1.Foundation
2.Bottom
3.Shell
4.Roof
5.Nozzle

Two major of weld;


1.Bottom to shell
2.Shell to roof
NDE General
Material Selection
Material Selection
Material Selection
Material Selection
Material Selection
Material Selection
Foundation
General;
Shown detail in appendix B of API 650

 Foundation required to prevent settlement. If it non uniform can


occurs,
- Overstress at bottom to shell weld
- Impede floating roof(Roof obstruct)

Inspection;

 Levelness tolerance
 Visual for conformance to owner specification
Foundation
Foundation
Type of foundation;

- With concrete ringwall


Foundation
Type of foundation;

- Without concrete ringwall


Bottom Plate
How to know of bottom thickness;

1.Minimum thickness 6 mm + corrosion allowance


2. Annular bottom plate
3. Fillet weld at bottom plate(Bottom to shell weld)

Inspection;

 Vacuum box test


 Reverse hydro
 Tracer gas
Bottom Plate
Major bottom concept;
Bottom Plate
Bottom definitions;
Bottom Plate
Bottom definitions;
Bottom Plate
Bottom issues;
Bottom Plate
Bottom issues;
Bottom Plate
Annular thickness

Fillet weld size


Roof
How to know of roof thickness;

1.Minimum thickness 5 mm
2. Weld full fillet on top

Inspection;

 Air test or vacuum box test


 Visual
 Frangible joint; Visual
Roof
Roof
Roof
Roof
Shell Thickness
Shell Thickness
Shell Thickness
Shell Thickness
How to calculation shell thickness;

1.Arbitrary method (Using table )


2. one foot method (Using formula)
3. Variable point method(Tank more than 200 feet is use) Not in this class!!
Note: Pick the large one of method 1 compare with method 2.

1.Arbitrary method
Shell Thickness
2.One foot method
Shell Thickness
2.One foot method
Shell Thickness
2.One foot method
Shell Thickness
2.One foot method
Shell Thickness
2.One foot method

Solve!
Shell Thickness
2.One foot method
Shell Thickness
Solve!
Shell Thickness
2.One foot method
Shell Fabrication
Shell Fabrication
Shell RT
Shell RT
Shell Inspection&Test
Shell Inspection;

 Visual; Acceptance Criteria API 650

 Penetrant testing; Acceptance Criteria ASME B&PV Sec. VIII

 Magnetic testing; Acceptance Criteria ASME B&PV Sec. VIII

 Ultrasonic testing; Acceptance Criteria Owner and purchaser

agreement

 Radiographic testing; Acceptance Criteria ASME B&PV Sec. VIII


Shell Inspection&Test
Shell to Bottom Weld
Shell to Bottom Weld
Shell to Roof Weld
Shell to Roof Weld
Others
Wind Load
Without anchor bolt

With anchor bolt

Pw = Wind Pressure , kPa


V = Wind Speed , km/hr
Seismic Load
Seismic Load
Exercise

a.
b.
c.
d.
Exercise
Exercise

a.
b.
c.
d.
Exercise

a.
b.
c.
d.
Exercise

a.
b.
c.
d.
e.

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