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MAPEL ENGINEERS PVT LTD
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DHT TUBE
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Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70 (SA 36/ IS 2062 E250B)
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 26.358 - 0.3 ) x 1.05 ] / 137.29 } + 2 )
tr1 = 5.52 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 26.358 - 0.3 ) ] / 151.02
tr2 = 3.04 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.52 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 1.358 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 0.64 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 1.358 - 0.3 ) ] / 151.02
tr2 = 0.12 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 2.608 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 0.81 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 2.608 - 0.3 ) ] / 151.02
tr2 = 0.27 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 3.858 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 0.98 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 3.858 - 0.3 ) ] / 151.02
tr2 = 0.42 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 5.108 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 1.15 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 5.108 - 0.3 ) ] / 151.02
tr2 = 0.56 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 6.358 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 1.32 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 6.358 - 0.3 ) ] / 151.02
tr2 = 0.71 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 7.608 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 1.49 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 7.608 - 0.3 ) ] / 151.02
tr2 = 0.85 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 8.858 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 1.65 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 8.858 - 0.3 ) ] / 151.02
tr2 = 1 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No T-8109
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 10.108 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 1.82 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 10.108 - 0.3 ) ] / 151.02
tr2 = 1.15 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No T-8109
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 11.358 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 1.99 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 11.358 - 0.3 ) ] / 151.02
tr2 = 1.29 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 12.608 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 2.16 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 12.608 - 0.3 ) ] / 151.02
tr2 = 1.44 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No T-8109
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 13.858 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 2.33 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 13.858 - 0.3 ) ] / 151.02
tr2 = 1.58 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 15.108 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 2.5 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 15.108 - 0.3 ) ] / 151.02
tr2 = 1.73 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 16.358 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 2.67 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 16.358 - 0.3 ) ] / 151.02
tr2 = 1.88 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 17.608 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 2.84 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 17.608 - 0.3 ) ] / 151.02
tr2 = 2.02 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 18.858 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 3 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 18.858 - 0.3 ) ] / 151.02
tr2 = 2.17 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 20.108 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 3.17 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 20.108 - 0.3 ) ] / 151.02
tr2 = 2.31 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
8
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No T-8109
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 21.358 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 3.34 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 21.358 - 0.3 ) ] / 151.02
tr2 = 2.46 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No T-8109
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 22.608 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 3.51 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 22.608 - 0.3 ) ] / 151.02
tr2 = 2.61 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
10 Of 22 0
Tag No T-8109
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 23.858 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 3.68 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 23.858 - 0.3 ) ] / 151.02
tr2 = 2.75 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MAPEL ENGINEERS PVT LTD
- 0
Tag No -
VALMET
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 25.108 - 0.3 ) x 1.05 ] / 137.29 } + 0.5 )
tr1 = 3.85 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 25.108 - 0.3 ) ] / 151.02
tr2 = 2.9 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
SHEET No.: REV.:
MABEL ENGINEERS PVT LTD
- 0
Tag No -
DHT TUBE
- -
Shell Thickness Calculation by 1-Foot Method as per clause 5.6.3 & 5.4
Shell Material SA 516 Gr.70 (SA 36/ IS 2062 E250B)
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 26.358 - 0.3 ) x 1.05 ] / 173 } + 2 )
tr1 = 4.79 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 26.358 - 0.3 ) ] / 195
tr2 = 2.36 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm
Provided nominal Shell thickness is 8 mm in our case is required thickness is 5 mm.Hence design
is safe
x1 = 40 Interpolation formula
x2 = 90 y= y1 + ( x - x1 ) x (( y2 - y1 ) / ( x2 - x1 ))
y1 = 205 y= 205 + (83 - 40) x ((178 - 205) / (90 - 40))
y2 = 178 y= 181.78 MPa
x= 83 y= 1817.8 Bar
SHEET No.: REV.:
JOB.NO: MABEL ENGINEERS PVT LTD
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Tag No
- DHT TUBE -
-
Shell External Pressure Calculation V 8.1
Shell Material SA 516 Gr.70 (SA 36/ IS 2062 E250B)
PO NUMBER : -
PO DATE : -
REVISION LIST
Section Revision
Description Page No.
No. 0
1 Cover Page 0 8/7/2017
2 Revision List 1 8/7/2017
3 Table of Contents 2 8/7/2017
Provided nominal bottom plate thickness is 5 mm in our case required thickness is 5 mm.Hence
design is safe
SHEET No.: REV.:
JOB.NO: PROCESS ENGINEERING EQUIPMENTS
06 of 22 0
Tag No T-8109
- VALMET
- -
CALCULATON OF INTERNAL VOLUME
Vm = π /4 x Dm1^ 2 x Lm1
Vm = 3.14 / 4 x 594^2 x 300
Vm = 394329678 mm^3
Vm = 0.39 m^3
Volume of nozzle , N2,N3&N5
Unit Conversion
1 psi = 0.0068948 MPa
1 psi = 0.06894757 bar
1 MPa or 1 N/mm2 = 0.06894757 / 0.0068948 bar
1 MPa or 1 N/mm2 = 10 bar
1 bar = 0.1 N/mm2
1 bar = 0.0101971 kg/mm2
1 bar = 1.01970997 kg/cm2
1 bar = 10197.0997 kg/m2
1 Kg/m2 = 9.806E-05 bar
1 MPa = 10 bar
1 bar = 1.01970997 kg/cm2
1 MPa = 10 x 1.019709974 kg/cm2
1 MPa = 10.1970997 kg/cm2
1 mpa = 145.036839 Psi
1 psi = 1 ibf/in^2
SHEET No.:
MAPEL ENGINEERS PVT LTD 09 Of 22 REV.:
- 0
Tag No T-8109
VALMET
- -
Ref Annex S Table S.2a
Minimum Tensile
Hydrostatic Test
Product Design
Minimum Yield
Specification
Stress, Sd
(N/mm^2)
(N/mm^2)
(N/mm^2)
(N/mm^2)
stress, St
Strength
Strength
Material
TABLE
Sr No
Part
Bottom
2 SA 240 Gr.316 515 205 155 195 S.2a
Plate
Top
3 SA 240 Gr.316 515 205 155 195 S.2a
Plate
Nozzle
4 SA 182 Gr.F316
Flange
Nozzle
5 SA 312 Gr.TP316
Pipe
Non
6 pressure IS 2062 E250B
part
7 Gasket PTFE
x1 = 40 Interpolation formula
x2 = 90 y= y1 + ( x - x1 ) x (( y2 - y1 ) / ( x2 - x1 ))
y1 = 155 y= 155 + (85 - 40) x ((155 - 155) / (90 - 40))
y2 = 155 y= 155 MPa
x= 85 y= 1550 Bar
NOZZLE REINFORCEMENT REQUIREMENT
LR = min √ Refft , 2Rn = min √ 1353X47 , 2x49 for set in nozzle = 98.000 (4.5.4)
LR = min √ Refft , 2Rn + tn = min √ 1353X47 , 2x49 + tn for set on nozzle = 0.000 (4.5.5) NA
LR3 = 2 Rn
LH = Min LH1, LH2, LH3 +t = Min(47.99,164,376)+47) + 47 for set in nozzle = 94.990 (4.5.14)
Li1 = √ Rn tn
Li2 = Lpr2 NA
λ 0.85
0.403 , (4.5.23)
A1 = tLR . Max
5
, 1.0 = 47.00x98.00x Max
5.0
1.0 = 4606.000
A2 = A2a + A2b if tn > tn2 and Lx3 < LH ≤ Lx4 if 47 > 8 OR 122.000 < 95.0 ≤ 160.9 (4.5.28) NA
A2 = A2a + A2c if tn > tn2 and LH > Lx4 = 5734+126.569 = 4099.73 (4.5.29)
t +t tn + tnx
A2b = n nx x min 0.78 Rn , (LH - Lx3)
2 √ 2
tn - tn2
0.78 Rntn2, x ( Lpr4 - Lpr3) + ( LH - Lx4)
A2c = tn2 . Min √ 2tn2
(47.00-8.13) (4.5.32)
A2c = 8.13 x Min 0.78 49.00x8.13 , x (113.87-75) + (95-0) = 126.569
√ 2x8.13
A3 = tn L1 - NA (4.5.38)
tn 47.000
Rxn = tn = 47.00 (4.5.51)
ln 1+ ln 1+ = 69.886
Rn 49.00
g) Step-7 Average local primary membrane stress and general primary membrane stress in the vessel
PL < Sallow
###
Sallow 215.100
Pmax1 = =
2AP Rxs #REF! 1376.366 = #REF! (4.5.59)
AT - teff 8777.729
- 47.000
=
where
AP - Area resisting pressure used to determine the nozzle opening discontinuity force
= 4.897 > P
###
STRENGTH OF NOZZLE ATTACHMENTS WELDS [ 4.5.14 ]
a) Step-1 Determine the discontinuity force factor
L43T = Throat dimension for inside Nozzle fillet weld - Not Applicable NA (4.5.181)
1)
π
f welds = Min fy ky, 1.5Sn (A2 + A3 ), PRn2ky2
4
π (4.5.184)
Min #REF! #REF! #REF!
4 =
τ ≤ S (4.5.183)
NOZZLE MARK = SV
SIZE OF OPENING = DN 50
b) For conical shells Reff is the inside radius of the conical shell at the nozzle centerline to cone junction.
The measured normal to the longitudinal axis of the conical shell.
LR = min √ Refft , 2Rn = min √ 1353X47 , 2x22.08 for set in nozzle = 44.160 (4.5.4)
LR = min √ Refft , 2Rn + tn = min √ 1353X47 , 2x22.08 + tn for set on nozzle = 0.000 (4.5.5) NA
LR3 = 2 Rn
LH = Min LH1, LH2, LH3 +t = Min(32.21,130,376)+47) + 47 for set in nozzle = 79.214 (4.5.14)
Li1 = √ Rn t n
Li2 = Lpr2 NA
LI3 = 8(t+te) (4.5.15 to 4.5.19)
= tn + tnx tn + tnx
A2b x min 0.78 Rn , (LH - Lx3)
2 √ 2
tn - tn2
0.78 Rntn2, x ( Lpr4 - Lpr3) + ( LH - Lx4)
A2c = tn2 . Min √ 2tn2
(47.00-8.07) (4.5.32)
A2c = 8.07 x Min 0.78 22.08x8.07 , x (113.93-75) + (79-0) = 84.024
√ 2x8.07
A3 = t n L1 - NA (4.5.38)
tn 47.000
Rxn = tn = 47.00 (4.5.51)
ln 1+ R ln 1+ = 41.207
n 22.08
PL < Sallow
###
Sallow 215.100
Pmax1 = 2AP Rxs =
#REF! 1376.366 = #REF! (4.5.59)
AT - teff 4955.282 - 47.000
=
where
AP - Area resisting pressure used to determine the nozzle opening discontinuity force
AP = ƒN + ƒS + ƒY ### (4.5.62)
= = #REF!
P ###
= 4.897 > P
###
L43T = Throat dimension for inside Nozzle fillet weld - Not Applicable NA (4.5.181)
1)
π
f welds = Min fy ky, 1.5Sn (A2 + A3 ), PRn2ky2
4
π (4.5.184)
Min #REF! #REF! #REF!
4 =
τ ≤ S (4.5.183)
NOZZLE MARK = V, D
SIZE OF OPENING = DN 25
b) For conical shells Reff is the inside radius of the conical shell at the nozzle centerline to cone junction.
The measured normal to the longitudinal axis of the conical shell.
LR = min √ Refft , 2Rn = min √ 1353X47 , 2x10.61 for set in nozzle = 21.220 (4.5.4)
LR = min √ Refft , 2Rn + tn = min √ 1353X47 , 2x10.61 + tn for set on nozzle = 0.000 (4.5.5) NA
NA
LR2 = √ ( Reff + t ) ( t + te ) (4.5.6 to 4.5.10)
LR3 = 2 Rn
LH = Min LH1, LH2, LH3 +t = Min(22.33,138,376)+47) + 47 for set in nozzle = 69.331 (4.5.14)
Li1 = √ Rn t n
Li2 = Lpr2 NA
LI3 = 8(t+te) (4.5.15 to 4.5.19)
λ 0.85
0.190 , (4.5.23)
A1 = tLR . Max
5 , 1.0 = 47.00x21.22x Max
5.0
1.0 = 997.340
= tn + tnx tn + tnx
A2b x min 0.78 Rn , (LH - Lx3)
2 √ 2
tn - tn2
0.78 Rntn2, x ( Lpr4 - Lpr3) + ( LH - Lx4)
A2c = tn2 . Min √ 2tn2
(47.00-6.09) (4.5.32)
A2c = 6.09 x Min 0.78 10.61x6.09 , x (115.91-75) + (69-0) = 38.184
√ 2x6.09
A3 = t n L1 - NA (4.5.38)
A42 = 0.5 L 42
2
0.000 NA (4.5.40)
tn 47.000
Rxn = tn = 47.00 (4.5.51)
ln 1+ R ln 1+ = 27.779
n 10.61
PL < Sallow
###
Sallow 215.100
Pmax1 = 2AP Rxs =
#REF! 1376.366 = #REF! (4.5.59)
AT - teff 2940.877 - 47.000
=
where
AP - Area resisting pressure used to determine the nozzle opening discontinuity force
AP = ƒN + ƒS + ƒY ### (4.5.62)
= = #REF!
P ###
= 4.897 > P
###
L43T = Throat dimension for inside Nozzle fillet weld - Not Applicable NA (4.5.181)
1)
π
f welds = Min fy ky, 1.5Sn (A2 + A3 ), PRn2ky2
4
π (4.5.184)
Min #REF! #REF! #REF!
4 =
τ ≤ S (4.5.183)
1. As per 3.11.2.3
1.1 For Shell , Head, Rolled Neck and Reinforcing Pad, Saddle wear plate
For Nozzle pipe < 4NPS and thk. < 6mm impact test is not required ( 3.11.2.3 (e) ) for
material having SMYS 140 - 240 MPa
Therefore impact test Not Required
1.3 For CS/LAS Nozzle flanges as per ASME B16.5 impact testing not required for following
condition as per clause : 3.11.2.4
For heat treated flanges (Normalised,Normalised & Tempered (or) quenched & Tempered
used at design temperature -290C.
For as forged flanges used at design temperature -180C.
Conclusion :
As per above the vessel materials are exempted from impact testing.
MATERIAL
DESCRIPTION GOVERNING THK. MDMT ( o C)
MATERIAL SPECIFICATION P.NO. TO CURVE (mm)
SHELL SA 516M Gr.415 (Gr.60) 1 D 50 TABLE 3.14 -24.25
DISHED HEAD SA 516M Gr.415 (Gr.60) 1 D 46 TABLE 3.14 -21.4
NOZZLE PIPE SA 105M 1 C 11.13 TABLE 3.14 -20.796
NOZZLE FLANGE SA 105M 1 C 18 TABLE 3.14 -13.733
BLIND FLANGE SA 105M 1 C 15.2 TABLE 3.14 -16.88
NOZZLE ATTACHMENT SA 516M Gr.415 (Gr.60) 1 D 22 TABLE 3.14 -24.25
SADDLE WEAR PLATE SA 516M Gr.415 (Gr.60) 1 D 16 TABLE 3.14 -30.4
STUD BOLT SA 193 Gr.B7 TABLE 3.4 -48
If Governing thickness at any welded joint exceeds 100 mm and the MDMT is colder than 43 0C, impact test
to be conducted. (3.11.2.2)
Since, Governing thickness at any welded joint not exceed 100 mm, impact test is not required.
* For Nozzle pipe ≤ 4 NPS, impact testing not required for the ≤ 6 mm (3.11.2.3 (e)) for materials having SMYS 140 - 240 Mpa.
SHEET46 - 57
58
* Use Nominal thickness of dished head (3.11.2.3 (b))
** t/4 of blind flange thickness to be considered as per 3.11.2.3 (b) (3) 0
Ti Design Temperature 93 ºC
Ca Corrosion Allowance 0 mm
G Design specific gravity of the liquid 0.81
D Nominal shell diameter 1.888 M
Sd Allowable Stress value for design condition 155 MPa
St Allowable Stress Value for test condition 195 MPa
E Weld Joint Efficiency 0.85
TOP PLATE DESIGN :
Min. thickness as per clause S.3.1.2(Corroded) = 5 mm
Required min. uncorroded thickness = 5 mm
Provided top plate thickness is = 5 mm
Provided nominal Top plate thickness 5 mm in our case required thickness 5 mm.Hence design is safe.
TOP PLATE DESIGN REF CLAUSE 5.1.5.9
Minimum required Top angle size is 50 x 50 x 5 thk
provided ISA 60 x 60 x 6 thk
REV.:
0
-
-
bar (g)
ºC
mm
M
MPa
MPa
design is safe.
SHEET No.: REV.:
MABEL ENGINEERS PVT LTD
14 Of 22 0
Tag No T-8109
DHT TUBE
- -
Nozzle thickness calculation as per Annex S.3.3.1 & 5.6 a table
minimum
Actual Elevation from
Sch/Thick required
Nozzle Reinforcement Reinforcement shell to bottom plate Ref
Description SIZE (as per Shell to
mark plateThk OD flange 5.6 a & 5.6 b
S.3.3.1) flange Face
face table
distance
RECIVER
N1 80/40 40S/5.49 5 265 175 200 239
PRODUCT INLET
RECIRULATION
N2 80 40S/5.49 5 265 150 200 150
/INLET
PRESSURE
N8 Deleted
SAFETY VALVE
LEVEL
N11A 80 40S/5.49 5 265 175 200 239
TRANSMITTER
LEVEL
N11B 25 80S/4.55 - - 150 200 150
TRANSMITTER
As per annex S.3.3.1 & 5.6 (a) all dimension & thickness is less than nominal or actual dimension thickness hence design is
safe.
SHEET No.: REV.:
MABEL ENGINEERS PVT LTD
15 Of 22 0
Tag No T-8109
DHT TUBE
- -
Opening Weld distance Check As pe clause 5.7.3.2&5.7.3.3
Nozzle ACTUAL Required
mark
A B C D E F G A B C D E F G
N1 - - 700 120 - - 150 75 75 75 48 48
As per UG-13(b) of ASME Sec VIII Div.1,The use of washers is optional. When used, they shall be
5
of wrought materials.
Gaskets as per 5.4 of ASME B16.5
As per Note-3 of Table 1B, All listed gasket materials can be used in flanged joints.In our case PTFE has been
selected.
x1 = 50 Interpolation formula
x2 = 100 y= y1 + ( x - x1 ) x (( y2 - y1 ) / ( x2 - x1 ))
y1 = 18.4 y= 18.4 + (85 - 50) x ((16.2 - 18.4) / (100 - 50))
y2 = 16.2 y= 16.86 Bar
x= 85 y=
SHEET No.: REV.:
MABEL ENGINEERS PVT LTD
18 Of 22 0
Tag No T-8109
DHT TUBE
- -
PWHT EVALUATION
As per API 650 S.4.13
S.no CONDITION
Postweld heat treatment of austenitic stainless steel REMARKS
materials need not be performed unless specified by
1 the PWHT IS NOT APPLICABLE
Purchaser.
In our case austenitic stainless seel (SS 316) material is used Hence PWHT is not required
REV.:
0
T-8109
-
PLICABLE
SHEET No.: REV.:
MABEL ENGINEERS PVT LTD
19 Of 22 0
Tag No T-8109
DHT TUBE
- -
IMPACT TEST EVALUATION
As per API 650 ANNEX S S.2.3 &S.4.12
S.no CONDITION REMARKS
In our case austenitic stainless seel (SS 316) material is used Hence impact test not required for base material
Weld Metal & Heat affected Zone .
REV.:
0
T-8109
-
Lug Calculation
Bolt Material SA 193 Gr.B7
Db Bolt diameter 24 mm
Dbt Bolt diameter for threading tolerance 21.5 mm
Wo operating weight 13377 kg
n Number of bolt 4
P Load = 13377.12 x 9.81 x 4 32807 N
Sy yield strength as per ASME SEC II PART D table Y-1 682.5714 Mpa
Bolt stress calculation
bolt yield strength = 682.5714 mpa
90% yield strength = 614.31426 mpa
The Required Thickness of shell For design condition as per Clause 5.6.3.2 (tr1)
tr1 = { [4.9 x D (H - 0.3) x G ] / Sd } + Ca
tr1 = { [ 4.9 x 3.6 ( 1.5 - 0.3 ) x 1.05 ] / 155 } + 0 )
tr1 = 0.14 mm
The Required Thickness of shell For test condition as per Clause 5.6.3.2 (tr2)
tr2 = [4.9 x D (H - 0.3) ] / St
tr2 = [ 4.9 x 3.6 ( 1.5 - 0.3 ) ] / 195
tr2 = 0.11 mm
The Minimum Required Thickness of shell as per Clause 5.6.1.1 (tr3)
tr3 = 5
The Minimum required thickness (tr)
tr = Max of { [ Max of ( tr1 , tr2 ) ] , tr3 }
tr = 5.00 mm